CN209892782U - Ball gate regulating valve - Google Patents

Ball gate regulating valve Download PDF

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Publication number
CN209892782U
CN209892782U CN201920477670.0U CN201920477670U CN209892782U CN 209892782 U CN209892782 U CN 209892782U CN 201920477670 U CN201920477670 U CN 201920477670U CN 209892782 U CN209892782 U CN 209892782U
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China
Prior art keywords
valve
ball
flashboard
internally mounted
extension bar
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Expired - Fee Related
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CN201920477670.0U
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Chinese (zh)
Inventor
封锐
王璐
封雪
王立康
马熠阳
封云瀚
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Individual
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Individual
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Abstract

The utility model discloses a ball floodgate governing valve, valve body internally mounted has the disk seat, disk seat internally mounted has the valve ball, the inside runner that supplies the medium circulation of seting up of valve ball, valve ball internally mounted has the flashboard, the valve gap is installed to the valve body upper end, packing box is installed on valve gap upper portion, the flashboard top is provided with the handle, the handle with connect through the extension bar between the flashboard, extension bar internally mounted has valve-stem nut, valve-stem nut internally mounted has the valve rod, wear out on the valve rod the valve-stem nut. Has the advantages that: the function and the structure of the regulating valve are improved, the valve ball is used for opening and closing the valve, the regulating flashboard is used for regulating the flow, and the use function of the device is improved; the wear resistance of the device is improved, the service life of the device is prolonged, the service life of the regulating valve is greatly prolonged, and the problem that the traditional regulating valve is not suitable for two-phase flow working media with great erosion and wear properties is solved.

Description

Ball gate regulating valve
Technical Field
The utility model relates to a fluid valve technical field, concretely relates to ball floodgate governing valve.
Background
Since the invention of the regulating valve, the medium flow is regulated by utilizing the position change of a valve core of the regulating valve relative to a valve seat, and the regulating method is simple, quick and applicable and is still a widely adopted regulating method. However, in modern industrial production, the above-mentioned adjusting method is greatly challenged, when used for two-phase flow working medium with great erosion-wear property, even if the valve core and the valve seat made of tungsten carbide or engineering ceramic material with great abrasion resistance are adopted, the sealing surface of the valve ball and the valve seat is worn quickly under the erosion-wear of the black water and slag water two-phase flow working medium, so that the sealing capability is lost, and the service life is ended.
The opening/closing function and the flow rate regulating function of the conventional ball valve are realized by changing the relative positions of the valve seat and the valve ball, and when the central line of a valve ball channel is superposed with the central line of a valve body flow channel, the valve is in an opening state, as shown in fig. 11; when the valve ball rotates 90 degrees and the central line of the valve ball hole is vertical to the central line of the valve body flow passage, the valve is in a closed state, as shown in figure 12. Anywhere between 0 and 90 deg., in the flow regulating position, as shown in fig. 13. While the working medium flows through the channel, solid materials in the medium abrade the sealing surfaces of the valve seat and the valve ball, and particularly the solid materials in black water and slag water abrade the sealing surfaces of the valve seat and the valve ball to the extent of sealing failure in a short time.
Disclosure of Invention
In order to solve the technical problem, the utility model provides a ball floodgate governing valve, ball floodgate governing valve with sealed function and flow control function from structural separation, very big extension the life of adjusting the ball valve.
In order to achieve the above purpose, the utility model provides a following technical scheme:
the utility model provides a pair of ball floodgate governing valve, which comprises a valve body, valve body internally mounted has the disk seat, disk seat internally mounted has the valve ball, the inside runner that supplies the medium circulation of seting up of valve ball, valve ball internally mounted has the flashboard, the valve gap is installed to the valve body upper end, the packing box is installed at the valve gap top, the handle is installed through the extension bar on the flashboard top, the valve gap is worn out to extension bar top one end, the handle with connect through the extension bar between the flashboard, extension bar internally mounted has valve rod nut, valve rod nut internally mounted has the valve rod, wear out on the valve rod nut, the hand wheel is installed at the valve rod top.
When the ball gate regulating valve is used, an operator rotates the handle, the valve ball is driven by the valve plate to rotate, the valve ball is closed and opened, the valve ball is opened, the operator can adjust the gate plate by rotating the hand wheel to regulate the flow of the device, wherein the sealing function is jointly completed by the valve seat and the sealing surface of the valve ball, the flow regulating function is jointly completed by the gate plate and the valve ball hole, fig. 4 and 5 show that when the ball gate regulating valve is in a full-open state and the gate plate is also in a full-open state, the flow of a medium reaches 100%, fig. 2 and 3 show that when the gate plate is in a full-closed state, the flow of the medium reaches the minimum, even theoretically reaches zero flow, and when the position of the gate plate moves, the flow regulating effect can be achieved, the opening/closing process of the valve ball of the ball gate regulating valve is controlled by the handle or other angular stroke executing mechanism, the flow regulating process is controlled by the hand wheel or other executing mechanism, because the time of the opening/closing process is very short, generally only a few seconds, the damage of the medium to the sealing pair is very small, the adjusting process can be as long as tens of minutes or even months, once the ball gate adjusting valve is opened, the sealing pair is always in a protected state and cannot be influenced by abrasion, the abraded part is the flashboard and the valve ball passage hole, because the flashboard and the valve ball are both made of extremely wear-resistant materials and have extremely large abrasion loss, therefore, the service life of the ball gate regulating valve can be greatly prolonged as a result of division of the sealing function and the regulating function of the ball gate regulating valve.
Preferably, the circle center of the valve seat and the rotation center of the valve ball are the same circle center, and the circle center and the rotation center are matched in a dynamic sealing mode.
Preferably, the upper half part of the valve ball is provided with a rectangular hole which is vertically communicated with the flow passage, the length of the hole is the same as the diameter of the valve ball passage, and the flashboard slides in the rectangular hole.
Preferably, the valve body and the valve cover are connected by fastening screws.
Preferably, the hand wheel is fastened and connected with the valve rod through a screw.
Preferably, the top of the extension bar is connected with the handle through screw fastening, and the bottom of the extension bar is connected with the flashboard through screw fastening.
Preferably, the regulating gate and the valve ball are both made of engineering ceramic materials.
Has the advantages that:
1. the sealing function and the flow regulating function of the regulating valve are structurally separated, the valve ball is used for opening and closing the valve, the regulating gate plate is used for regulating the flow, and the using function of the device is improved;
2. after the valve body is opened, the worn parts are the flashboard and the valve ball hole channel, the sealing pair cannot be worn in the whole flow regulation process, the regulating element is made of wear-resistant materials and stores sufficient wear loss, so that the service life of the regulating valve is greatly prolonged, and the problem that the traditional regulating valve is not suitable for two-phase flow working media with great erosion wear property at present is solved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a main structure view of the present invention;
FIG. 2 is a front cross-sectional view of the regulator gate in a fully closed position with the ball of the present invention open;
FIG. 3 is a side cross-sectional view of the fully closed condition of the regulator gate with the ball of the present invention open;
FIG. 4 is a front cross-sectional view of the regulator gate in a fully open position with the ball valve open;
FIG. 5 is a side cross-sectional view of the regulator gate in a fully open position with the ball of the present invention open;
FIG. 6 is a front view of the damper assembly structure of the present invention;
FIG. 7 is a side view of the damper assembly construction of the present invention;
FIG. 8 is a sectional top view of the valve ball in the open position with the gate fully open;
FIG. 9 is a sectional top view of the valve ball of the present invention with the gate closed in the open position;
FIG. 10 is a top cross-sectional view of the present invention valve ball in a closed position;
FIG. 11 is a structural view showing an opened state of a conventional ball valve in the prior art;
FIG. 12 is a structural view of a closed state of a conventional ball valve of the prior art;
fig. 13 is a structural view of an adjustment state of a conventional ball valve in the prior art.
The reference numerals are explained below:
1. a valve body; 2. a valve ball; 3. a valve seat; 4. a shutter plate; 5. a valve cover; 6. a stuffing box; 7. a handle; 8. a valve stem nut; 9. a valve stem; 10. a hand wheel; 11. and (5) lengthening the rod.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1 to 13, the present invention provides a ball gate regulator valve,
including valve body 1, 1 internally mounted of valve body has disk seat 3, 3 internally mounted of disk seat has valve ball 2, the runner that supplies the medium circulation is seted up to 2 inside of valve ball, 2 internally mounted of valve ball have flashboard 4, valve gap 5 is installed to 1 upper end of valve body, packing box 6 is installed at valve gap 5 top, handle 7 is installed through extension bar 11 on 4 tops of flashboard, valve gap 5 is worn out to 11 top one end of extension bar, be connected through extension bar 11 between handle 7 and the flashboard 4, 11 internally mounted of extension bar has valve nut 8, 8 internally mounted of valve nut has valve rod 9, valve nut 8 is worn out to the upper end of valve rod 9, hand wheel 10 is installed at the valve rod 9 top, when rotating handle 7, just can realize the effect of putting through upstream working medium and cut off.
As an optional implementation mode, the circle center of the valve seat and the rotation center of the valve ball are the same circle center, and the circle center and the rotation center of the valve ball are matched in a dynamic sealing mode, so that the sealing performance of the device can be improved.
The upper half part of the valve ball 2 is provided with a rectangular hole which is vertically communicated with the flow channel, the length size of the hole is the same as the diameter of the channel of the valve ball 2, the flashboard 4 slides in the rectangular hole, the flashboard 4 can drive the valve ball 2 to rotate through the rotation of the handle 7 except the function of taking the flow to adjust, and then the valve ball 2 is controlled to be opened and closed, so that the effects of connecting upstream and downstream working media and cutting off the upstream and downstream working media are realized.
The valve body 1 and the valve cover 5 are connected through screw fastening, so that the sealing performance of the device is ensured conveniently.
Through screw fastening connection between hand wheel 10 and the valve rod 9, the operating personnel of being convenient for carry out device flow control, valve rod 9 are used for driving flashboard 4 and reciprocate, and hand wheel 10 is used for driving valve rod 9 to rotate, and hand wheel 10 can adopt other drive methods, like electric drive device, pneumatic drive device or hydraulic drive device all can. When an electric driving device, a pneumatic driving device or a hydraulic driving device is adopted, a positioner can be further configured, and the flow can be accurately controlled.
The top of the extension bar 11 is connected with the handle 7 through screw fastening, and the bottom of the extension bar 11 is connected with the flashboard 4 through screw fastening.
Adjusting gate 4, valve ball 2 are made by engineering ceramic material, set up like this and can prolong device's life, and the control range of the adjusting ball valve among the prior art is 25 ~ 75%, and the utility model discloses an adjusting range of ball gate regulating valve is theoretically 0 ~ 100%, in addition, when the design, has reserved about 20% wearing and tearing volume again.
By adopting the structure, when the device is used, an operator rotates the handle 7 to drive the valve ball 2 to rotate through the valve plate 4 to realize the closing and opening of the valve ball, under the opening state of the valve ball 2, the operator can rotate the hand wheel 10 to adjust the flashboard 4 to realize the adjustment of the flow of the device, wherein, the sealing function is jointly completed by the sealing surfaces of the valve seat 3 and the valve ball 2, the flow adjusting function is jointly completed by adjusting the holes of the flashboard 4 and the valve ball 2, figures 4 and 5 show that when the ball gate adjusting valve is in the full-open state and the flashboard 4 is also in the full-open state, the flow of a medium reaches 100 percent, figures 2 and 3 show that when the flashboard 4 is in the full-close state, the flow of the medium reaches the minimum, even theoretically reaches the zero flow, after the position of the flashboard 4 moves, the flow adjusting function can be achieved, the opening/closing process of the valve ball 2 of the ball gate adjusting valve is controlled by the handle 7 or other angular stroke executing, the flow regulation process is controlled by a hand wheel 10 or other actuating mechanisms, the time of the opening/closing process is extremely short, generally only a few seconds, the damage of media to the sealing pair is extremely small, the regulation process can be as long as tens of minutes or even months, once the ball gate regulating valve is opened, the sealing pair is always in a protected state and cannot be influenced by abrasion, the abraded parts are the passage holes of the gate plate 4 and the valve ball 2, and the gate plate 4 and the valve ball 2 are both made of extremely wear-resistant materials and store extremely large abrasion loss, so that the sealing function and the regulating function of the ball gate regulating valve are separated, and the service life of the ball gate regulating valve can be greatly prolonged.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (7)

1. The utility model provides a ball floodgate governing valve, its characterized in that, includes valve body (1), valve body (1) internally mounted has disk seat (3), disk seat (3) internally mounted has valve ball (2), the inside runner that supplies the medium circulation of having seted up of valve ball (2), valve ball (2) internally mounted has flashboard (4), valve gap (5) are installed to valve body (1) upper end, packing box (6) are installed at valve gap (5) top, handle (7) are installed through extension bar (11) in flashboard (4) top, valve gap (5) are worn out to extension bar (11) top one end, handle (7) with connect through extension bar (11) between flashboard (4), extension bar (11) internally mounted has valve rod nut (8), valve rod nut (8) internally mounted has valve rod (9), wear out valve rod nut (9) upper end valve rod nut (8), and a hand wheel (10) is arranged at the top of the valve rod (9).
2. The ball gate regulator valve according to claim 1, wherein: the circle center of the valve seat (3) and the rotation center of the valve ball (2) are the same circle center and are matched in a dynamic sealing mode.
3. The ball gate regulator valve according to claim 1, wherein: the upper half of the valve ball (2) is provided with a rectangular hole which is vertically communicated with the flow channel, the length size of the hole is the same as the diameter of the valve ball (2) channel, and the flashboard (4) slides in the rectangular hole.
4. The ball gate regulator valve according to claim 1, wherein: the valve body (1) is connected with the valve cover (5) through screw fastening.
5. The ball gate regulator valve according to claim 1, wherein: the hand wheel (10) is fixedly connected with the valve rod (9) through a screw.
6. The ball gate regulator valve according to claim 1, wherein: the top of the extension bar (11) is connected with the handle (7) through screw fastening, and the bottom of the extension bar (11) is connected with the flashboard (4) through screw fastening.
7. The ball gate regulator valve according to claim 1, wherein: the flashboard (4) and the valve ball (2) are both made of engineering ceramic materials.
CN201920477670.0U 2019-03-22 2019-04-10 Ball gate regulating valve Expired - Fee Related CN209892782U (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201920371705 2019-03-22
CN2019203717052 2019-03-22

Publications (1)

Publication Number Publication Date
CN209892782U true CN209892782U (en) 2020-01-03

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ID=68998824

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920477670.0U Expired - Fee Related CN209892782U (en) 2019-03-22 2019-04-10 Ball gate regulating valve

Country Status (1)

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CN (1) CN209892782U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111828672A (en) * 2020-07-25 2020-10-27 浙江中德自控科技股份有限公司 Integrative valve of ball floodgate with convenient flashboard of changing
CN116164128A (en) * 2023-04-21 2023-05-26 江苏菲尔特液压机械有限公司 Liquid flow control valve

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111828672A (en) * 2020-07-25 2020-10-27 浙江中德自控科技股份有限公司 Integrative valve of ball floodgate with convenient flashboard of changing
CN111828672B (en) * 2020-07-25 2022-02-11 浙江中德自控科技股份有限公司 Integrative valve of ball floodgate with convenient flashboard of changing
CN116164128A (en) * 2023-04-21 2023-05-26 江苏菲尔特液压机械有限公司 Liquid flow control valve

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20200103

Termination date: 20210410

CF01 Termination of patent right due to non-payment of annual fee