CN209885930U - Garbage crushing, sorting and pulping all-in-one machine - Google Patents
Garbage crushing, sorting and pulping all-in-one machine Download PDFInfo
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- CN209885930U CN209885930U CN201822243434.0U CN201822243434U CN209885930U CN 209885930 U CN209885930 U CN 209885930U CN 201822243434 U CN201822243434 U CN 201822243434U CN 209885930 U CN209885930 U CN 209885930U
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Abstract
The utility model discloses an all-in-one of rubbish breakage, separation and making beating, include: the main case body unit is provided with a main case body, the upper part of the main case body is provided with a feed inlet and a ventilation water inlet, and the bottom of the main case body is provided with a wet material outlet and a dry material outlet; the left side wall and the right side wall of the main box body are provided with hydraulic side door opening and closing units which can drive the two side doors to open or close; the crushing and sorting main shaft unit is arranged on the case main body unit and is provided with a main shaft driven by a motor, the main shaft is positioned in the main box body, and paddle-shaped crushing knife boards and crushing hammers are uniformly distributed on the main shaft; the reflection lining plate and the sieve plate unit are arranged in the main box body, and the reflection lining plate and the sieve plate unit are circular cylinders which surround the peripheries of the paddle-shaped crushing knife plate and the crushing hammer of the main shaft and are used as crushing and sorting cavities matched with the paddle-shaped crushing knife plate and the crushing hammer; and the control device is electrically connected with the crushing and sorting main shaft unit and the hydraulic side door opening and closing unit, and can control the starting and stopping of the crushing and sorting main shaft unit, the frequency conversion and the opening and closing of the hydraulic side door opening and closing unit.
Description
Technical Field
The utility model relates to a food waste's preprocessing equipment, concretely relates to can carry out the all-in-one of crushing, sorting and making beating to food waste such as kitchen garbage, overdue food, vegetable field, vegetable market.
Background
In the treatment of household garbage (except oversized garbage), kitchen garbage, overdue food, vegetable field and vegetable market garbage, rotten garbage (wet garbage), kitchen garbage and non-rotten objects (such as plastic bags, thin aluminum sheets and thin iron sheets) in the classified household garbage, the kitchen garbage and the overdue food (garbage) are often required to be crushed and then sorted out to enter a sorting and packaging system; the rotten garbage, such as potatoes, onion heads, fruits and the like in the large volume of the garbage, such as kitchen garbage, is crushed and beaten into a pulp shape, and the pulp is discharged from a filter mesh hole after high-speed centrifugation, so that the organic pulp is obtained.
At present, on the domestic garbage treatment project, equipment capable of completing dry-wet separation and pulping of garbage comprises a vertical pulping machine and a horizontal pulping machine, but practice of running of each project shows that the pulping machines can not normally run according to the current garbage situation in China, and discharging can not meet the subsequent process requirement; the pretreatment process route is greatly improved after the project is operated or built, namely, a large piece sorting device is added at the front section of the pulping machine, and an impurity removing machine is added at the rear section of the pulping machine, so that the floor area, conveying equipment and operating power are greatly increased, and meanwhile, the organic matter loss is up to 15 percent through the large piece sorting and impurity removing machine; the two types of beating machines both require that the water content of the fed material is 85-90%, and when the water content of the fed material is not up to the required value, water (or leachate) is added, but the treatment capacity is increased.
SUMMERY OF THE UTILITY MODEL
Based on the problem that prior art exists, the utility model aims at providing an all-in-one of rubbish breakage, separation and making beating can accomplish to food waste centralization breakage, separation and making beating processing, promotes food waste treatment efficiency.
The utility model aims at realizing through the following technical scheme:
the utility model discloses embodiment provides an all-in-one of rubbish breakage, sorting and making beating, include:
the device comprises a case main body unit, a crushing and sorting main shaft unit, a reflecting lining plate and sieve plate unit and a hydraulic opening and closing side door unit; wherein the content of the first and second substances,
the machine case main body unit is provided with a main case body, the upper part of the main case body is provided with a feed inlet and a ventilation water inlet, and the bottom of the main case body is respectively provided with a wet material outlet and a dry material outlet;
the left side wall and the right side wall of the main box body of the case main body unit are provided with the hydraulic opening and closing side door units, and the hydraulic opening and closing side door units can hydraulically drive two side doors to open outwards from the main box body or close towards the main box body;
the crushing and sorting main shaft unit is arranged on the case main body unit, a main shaft driven by a motor is arranged on the crushing and sorting main shaft unit, the main shaft is positioned in a main box body of the case main body unit, and paddle-shaped crushing knife boards and crushing hammers are uniformly distributed on the main shaft;
the reflection lining plate and the sieve plate unit are arranged in a main box body of the case main body unit, and the reflection lining plate and the sieve plate unit are circular cylinders which surround the peripheries of a paddle-shaped crushing knife plate and a crushing hammer of the main shaft and are used as crushing and sorting cavities matched with the paddle-shaped crushing knife plate and the crushing hammer;
the control device is respectively electrically connected with the crushing separation main shaft unit and the hydraulic opening and closing side door unit, and can control the opening and closing of the crushing separation main shaft unit, the frequency conversion and the opening and closing of the hydraulic opening and closing side door unit.
By the foregoing the utility model provides a technical scheme can see out, the embodiment of the utility model provides an all-in-one of the broken, separation and making beating of rubbish, its beneficial effect is:
through the case main body unit, the crushing and sorting main shaft unit, the reflection lining plate and sieve plate unit and the hydraulic opening and closing side door unit which are organically connected, the integrated machine capable of intensively crushing, sorting and pulping food wastes such as kitchen wastes, overdue foods, vegetable fields and vegetable markets is formed. The device has the advantages of compact structure, small occupied area, convenient operation, high treatment efficiency, convenient maintenance and the like.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of an integrated machine for crushing, sorting and pulping garbage provided by the embodiment of the present invention;
FIG. 2 is a schematic sectional view taken along line A-A of FIG. 1;
FIG. 3 is a schematic view in cross-section taken along line D-D of FIG. 1;
FIG. 4 is a schematic structural view of a main box of the garbage crushing, sorting and pulping integrated machine provided by the embodiment of the present invention;
FIG. 5 is a schematic view of the view of FIG. 4 in the direction F;
fig. 6 is a schematic structural view of a crushing and sorting main shaft unit of the garbage crushing, sorting and pulping integrated machine provided by the embodiment of the present invention;
FIG. 7 is a schematic view in cross section taken along line T-T of FIG. 6;
FIG. 8 is a schematic structural view of the left and right semicircular supporting frames of the garbage crushing, sorting and pulping integrated machine of the present invention;
FIG. 9 is a top view of the left and right semi-circular support brackets of FIG. 8;
FIG. 10 is a cross-sectional view taken along line M-M of the left and right semi-circular support frames of FIG. 8;
fig. 11 is a schematic structural view of a sieve plate and a reflecting lining plate of the garbage crushing, sorting and pulping integrated machine provided by the embodiment of the utility model;
FIG. 12 is a Z-directed expanded view of FIG. 11;
fig. 13 is a schematic structural view of a left side door and a right side door of the garbage crushing, sorting and pulping integrated machine provided by the embodiment of the utility model;
FIG. 14 is an X-view of FIG. 13;
the reference numbers in the figures are: 1-a main box body; 2-a bearing seat underframe I; 3-bearing seat I; 4-a small belt pulley; 5-a main shaft; 6-main shaft sealing cover I; 7-opening and closing an oil cylinder I at the side door of the case; 8-case end plate I; 9-case sealing plate I; 10-large belt pulley; 11-pulley cover; 12-an electric motor; 13-motor support with tensioner; 14-paddle type crushing knife board; 15-manual tensioning means; 16-positioning plate I; 17-right semicircular support frame; 18-positioning plate II; 19-cabinet end plate II; 20-opening and closing oil cylinder II of the side door of the case; 21-main shaft sealing cover II; 22-bearing seat II; 23-right side door of the case; 24-bearing seat underframe II; 25-the left side door of the chassis; 26-a seal ring fixed to the chassis overall; 27-right side door of the cabinet; a 28-V belt; 29-a support for opening and closing the side door of the case; 30-a left semicircular support frame; 31-a reflective backing component; 32-a reflective backing plate; 33-a perforated screen deck assembly; 34-a pin shaft I; 35-pin shaft II; 36-pin III; 37-tooth surface safety butterfly-shaped anti-loose washer I; 38-tooth surface safety butterfly-shaped anti-loose washer II; 39-a connecting shaft; 40-a breaking hammer; 41-a hydraulic station; a1-feed inlet; B1-Ventilation Water intake; c1-dry material outlet; d1-wet material outlet I; E1-Wet material outlet II.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the specific contents of the present invention, and it should be understood that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiment of the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention. Details not described in the embodiments of the present invention belong to the prior art known to those skilled in the art.
As shown in fig. 1, the embodiment of the utility model provides an all-in-one of rubbish breakage, separation and making beating can concentrate on food waste such as kitchen garbage, overdue food, vegetable field, vegetable market carry out breakage, separation and making beating, include:
the device comprises a case main body unit, a crushing and sorting main shaft unit, a reflecting lining plate and sieve plate unit and a hydraulic opening and closing side door unit; wherein the content of the first and second substances,
the machine case main body unit is provided with a main case body, the upper part of the main case body is provided with a feed inlet and a ventilation water inlet, and the bottom of the main case body is respectively provided with a wet material outlet and a dry material outlet;
the left side wall and the right side wall of the main box body of the case main body unit are provided with the hydraulic opening and closing side door units, and the hydraulic opening and closing side door units can hydraulically drive two side doors to open outwards from the main box body or close towards the main box body;
the crushing and sorting main shaft unit is arranged on the case main body unit, a main shaft driven by a motor is arranged on the crushing and sorting main shaft unit, the main shaft is positioned in a main box body of the case main body unit, and paddle-shaped crushing knife boards and crushing hammers are uniformly distributed on the main shaft;
the reflection lining plate and the sieve plate unit are arranged in a main box body of the case main body unit, and the reflection lining plate and the sieve plate unit are circular cylinders which surround the peripheries of a paddle-shaped crushing knife plate and a crushing hammer of the main shaft and are used as crushing and sorting cavities matched with the paddle-shaped crushing knife plate and the crushing hammer;
the control device is respectively electrically connected with the crushing separation main shaft unit and the hydraulic opening and closing side door unit, and can control the opening and closing of the crushing separation main shaft unit, the frequency conversion and the opening and closing of the hydraulic opening and closing side door unit.
In the above-mentioned all-in-one, broken main shaft unit of selecting separately includes:
the crushing device comprises a bearing seat assembly, a main shaft, a transmission assembly, a motor, a plurality of paddle-shaped crushing knife boards and a plurality of crushing hammers; wherein the content of the first and second substances,
the bearing seat assemblies are arranged at two ends of a main box body of the case main body unit, two ends of the main shaft are arranged in the bearing seat assemblies, and the main shaft is transversely arranged in the main box body;
the paddle-shaped crushing knife plates and the crushing hammers are uniformly arranged on the main shaft at intervals;
the motor is arranged at the upper end of a main box body of the case main body unit, a driving shaft of the motor is connected with one end of the main shaft through the transmission assembly, and the main shaft can be driven to drive the paddle-shaped crushing knife boards and the crushing hammers to rotate in the main box body.
In the above-mentioned all-in-one, a plurality of oar form crushing cutting board and a plurality of quartering hammer are evenly spaced to be established do on the main shaft:
a plurality of internal thread holes are uniformly distributed on the main shaft, the bottom of each paddle-shaped crushing cutter plate and the bottom of each crushing hammer are respectively provided with an internal thread hole, and each paddle-shaped crushing cutter plate and each crushing hammer are respectively connected to each internal thread hole of the main shaft through a connecting shaft with external threads at two ends;
the connecting shafts are in transition fit with the inner threaded holes in the main shaft, and two anti-loosening safe butterfly-shaped anti-loosening washers with tooth surfaces are arranged at the joints of the connecting shafts and the inner threaded holes in the main shaft.
In the integrated machine, the motor adopts a variable frequency motor. The preferred frequency-modulated rotational speeds are: 100 to 1000 r/min.
In the all-in-one machine, a gap between a paddle-shaped crushing cutter plate on the main shaft and the crushing hammer is 1-2 mm;
gaps between the paddle-shaped crushing knife plate and the crushing hammer and between the reflection lining plate and the inner side of the filter screen of the reflection lining plate and the sieve plate unit are 2-3 mm. The paddle-shaped crushing cutter plate and the crushing hammer on the main shaft with the structure can prevent large plastic bags from being wound on the main shaft, and because the clearance between the cutter plate and the screen is small, the cutter plate can clean the screen holes, and meanwhile, the screen holes can pass through high-pressure airflow and liquid, so that the screen holes are hardly blocked, and the treatment capacity and the particle size of slurry are guaranteed; the paddle-shaped crushing cutter plate, the crushing hammer and the main shaft are assembled, so that the replacement and the disassembly are convenient; the strong axial wind quickly pushes the materials which cannot be degraded or are not easy to degrade (dry materials) to a dry material outlet.
In the above-mentioned all-in-one machine, the case main body unit includes:
the main box body, the two case end plates and the two positioning plates; wherein the content of the first and second substances,
two positioning disks are arranged in the main box body at intervals, and the distance between the two positioning disks is matched with the lengths of the reflecting lining plate and the sieve plate unit;
the two ends of the main box body are respectively provided with a case end plate;
a feed inlet is formed in the front end of the top of the main box body;
a ventilation water inlet is formed in the side face of the upper part of the main box body;
the bottom of the main box body is sequentially provided with a wet material outlet I, a wet material outlet II and a dry material outlet from the front to the back, the wet material outlet I, the wet material outlet II and the dry material outlet are all located between the two positioning disks, the bottom of the main box body is located in front of the rear end positioning disk, and the dry material outlet is located in front of the rear end positioning disk.
In the all-in-one machine, the bottom of the main box body is provided with a profile steel underframe.
In the above-mentioned all-in-one, hydraulic pressure side door unit that opens and shuts includes:
the two machine box side doors, the two machine box side door opening and closing oil cylinders and the two manual tensioning devices are arranged on the machine box side door; wherein the content of the first and second substances,
the two case side doors are respectively arranged on two side walls of a main case body of the case main body unit and are used as two side walls of the main case body;
the two case side door opening and closing oil cylinders are respectively arranged at the front end and the rear end in the main case body, telescopic shafts of the two case side door opening and closing oil cylinders are respectively connected with one case side door, and the case side doors can be hydraulically driven to open outwards from the main case body or close to the main case body;
the two manual tensioning devices are respectively arranged at the top of the main box body and can be respectively buckled, locked and closed on two case side doors on the main box body.
In the above-mentioned all-in-one, reflection welt and sieve unit include:
the device comprises two semicircular supporting frames, two arc-shaped reflecting lining plate components and two arc-shaped drilling sieve plate components; wherein the content of the first and second substances,
the upper part of the inner surface of each semicircular supporting frame is provided with an arc-shaped reflecting lining plate component, and the lower part of the inner surface of each semicircular supporting frame is provided with an arc-shaped drilling sieve plate component;
the two semicircular supporting frames can be buckled into a circular crushing and sorting cavity, and the circular crushing and sorting cavity surrounds the paddle-shaped crushing cutter plate of the main shaft and the periphery of the crushing hammer;
the rear ends of the semicircular supporting frames are connected to the side doors of the hydraulic side door opening and closing units on the same side through rotating shafts, and the semicircular supporting frames can be opened and closed along with the side doors.
The reflecting lining plate and the sieve plate unit with the structure can be convenient for disassembling or replacing the damaged sieve plate and the wear-resistant reflecting lining plate; the left side door and the right side door are communicated with a sieve plate and a wear-resistant reflecting lining plate which are arranged on the left side door and the right side door, and are controlled by a hydraulic cylinder to be opened and closed together, so that the paddle-shaped crushing cutter plate and the crushing hammer head can be repaired and replaced conveniently; the closing of the whole crushing cavity is controlled by an oil cylinder with set pressure, and once a large obstacle is met, the crushing sieve plate, the wear-resistant reflecting lining plate and the crushing main shaft are protected by pressure alarming and stopping, the left side door and the right side door are opened in time after alarming and stopping, and the internal obstacles are cleaned.
Furthermore, rubber sealing strips can be arranged on the main box body and the left and right side doors. Therefore, when the equipment runs, gas and slurry do not leak, and the operating environment is excellent.
When the all-in-one machine is used, materials to be treated (household garbage, kitchen garbage, overdue food in supermarkets, vegetable fields and vegetable market garbage removed from oversized parts) enter a cavity of a crushing and sorting beater tangentially from a feeding hole, a paddle-shaped crushing cutter plate and a crushing hammer which are arranged on a main shaft rotate together with the main shaft at a high speed (100-1000 r/min) in the middle of the cavity, and are matched with a strip-shaped reflecting lining plate fixed on a screen mesh, so that various organic matters can be effectively and completely crushed, and the completely crushed organic matters are centrifuged at a high speed and separated out of a crushing cavity through the screen mesh and enter a slurry discharging hole; the nondegradable materials such as plastic bags, thin aluminum skins, sheet iron, glass, porcelain, tableware and the like are centrifugally beaten and kneaded at high speed by the paddle board and the hammer head, are fully separated from organic matters and water in the materials, and are slightly crushed.
The utility model discloses an all-in-one has following advantage at least:
(1) the whole machine is reasonable in layout, the crushing and sorting box body is horizontally arranged, the feed inlet, the ventilation water inlet and the motor are arranged above the main box body, and the occupied area is small; (2) the crushing and sorting main shaft rotates at the speed of 100-1000 r/min through a variable-frequency speed-regulating motor, and can adapt to different materials; the main shaft is provided with paddle-shaped crushing knife boards and crushing hammers which are uniformly distributed, and the paddle-shaped crushing knife boards and the crushing hammers are matched with a reflecting lining board fixed on a crushing cavity, so that various organic matters are effectively and fully crushed, flexible materials such as plastics are greatly reduced, the included angle between the paddle-shaped crushing knife boards and the main shaft is adjustable, the main shaft rotates at a high speed, and certain axial air is generated to push the crushed large materials to a dry material outlet; the paddle plate and the breaking hammer are convenient to disassemble and adjust; (3) the left and right side doors are controlled by hydraulic cylinders and can be opened and closed, and sieve plates and wear-resistant reflecting lining plates which can be conveniently replaced are arranged on the left and right side doors; meanwhile, the closing of the left side door and the right side door is controlled by a hydraulic cylinder with set pressure, when large uncrushable materials are encountered and the set pressure of the oil cylinder is exceeded, an alarm is given, the machine is stopped, a crushing cavity is opened, and obstacles are rapidly removed; effectively protecting the crushing paddle board and the filter screen and the reflecting lining board on the crushing cavity. (4) Under the control of the PLC control device, the touch screen is operated to carry out automatic operation.
The embodiments of the present invention will be described in further detail below.
As shown in fig. 1 to 12 and 14, the embodiment of the utility model provides a garbage crushing, sorting and beating all-in-one machine: the method comprises the following steps: (a) the main transmission crushing and sorting main shaft unit, (b) the main case unit, (c) the hydraulic side door opening and closing unit and (d) the reflection lining plate and sieve plate unit; wherein the content of the first and second substances,
the crushing and sorting main shaft unit (a) mainly comprises: the device comprises a bearing seat underframe I2, a bearing seat I3, a small belt pulley 4, a main shaft 5, a large belt pulley 10, a belt pulley cover 11, a motor 12, a belt tensioning device 13, a paddle-shaped crushing cutter plate 14, a bearing seat II 22, a bearing seat underframe II 24, a V-shaped belt 28, a tooth surface safety butterfly-shaped anti-loosening washer I37, a tooth surface safety butterfly-shaped anti-loosening washer II 38, a connecting shaft 39, a crushing hammer 40 and the like.
As shown in fig. 1 and fig. 6 and 7: the motor 12 drives the large belt pulley 10 and the main shaft 5 to rotate through the small belt pulley 4 and the V-shaped belt 28, and the main shaft 5 is provided with a paddle-shaped crushing cutter plate 14, a tooth surface safety butterfly-shaped anti-loosening gasket I37, a tooth surface safety butterfly-shaped anti-loosening gasket II 38, a connecting shaft 39, a crushing hammer 40 and the main shaft to rotate together; a bearing seat I3 and a bearing seat II 22 are respectively arranged at two ends of the main shaft 5, the bearing seats I and II are respectively arranged on a bearing seat underframe I and II, and the bearing seat underframe I and II are respectively arranged on the machine box total body in the figure 4; meanwhile, the excircle of the connecting shaft 39 is in transition fit with a hole on the main shaft 5, the outer threads at two ends of the connecting shaft 39, the breaking hammer 40 and the inner threads of the paddle-shaped breaking cutter plate 14 are screwed and connected to the main shaft 5, and the tooth-surface safety butterfly-shaped anti-loosening gasket I37 and the tooth-surface safety butterfly-shaped anti-loosening gasket II 38 are used for preventing loosening, so that the breaking cutter plate and the breaking hammer are guaranteed, the angle between the plane of the cutter plate and the central line of the main shaft can be adjusted at high speed, and meanwhile, the main shaft is subjected to frequency conversion and speed regulation and rotates at high speed (100-1000 r/.
By adopting the structure, a larger plastic bag can not be wound on the main shaft 5, the clearance between the knife board and the screen is small, the knife board cleans the screen holes, meanwhile, the screen holes are passed by high-pressure airflow and liquid, the screen holes are hardly blocked, and the handling capacity and the particle size of the slurry are guaranteed; the paddle-shaped crushing cutter plate and the crushing hammer head are assembled, so that the paddle-shaped crushing cutter plate and the crushing hammer head are convenient to replace and disassemble; the strong axial wind quickly pushes the materials which cannot be degraded or are not easy to degrade (dry materials) to a dry material discharge port; the utility model has the advantages of compact structure, the processing of being convenient for, installation, clearance, maintenance.
As shown in fig. 1, 4 and 5, the main chassis unit (b) mainly includes: the device comprises a main box body 1, a profile steel underframe 1-1, an underframe plate 1-2 and a vertical plate I1-3; the upper cover plate is not loosened in the working environment of total rotation and vibration; the paddle-shaped crushing cutter plate and the crushing hammer are uniformly distributed at intervals, the gap between the paddle-shaped crushing cutter plate and the crushing hammer is small and is within 1-2 mm, the gap between the paddle-shaped crushing cutter plate and the crushing hammer and the inner sides of the screen and the reflecting lining plate is also small and is within 2-3 mm, meanwhile, the paddle-shaped crushing cutter plate and the crushing hammer radially form 1-4, a motor base plate connecting seat 1-5, a manual tensioning mechanism connecting seat 1-6, a vertical plate II 1-7, a ventilation water inlet 1-8, a feed inlet 1-9, a vertical plate III 1-10, a base plate 1-11, a wet material (organic matter) outlet I1-12, a wet material (organic matter) outlet II 1-13, a dry material (incapable or difficult to degrade) outlet 1-14, a case end plate I8, a case sealing plate I9, a positioning disc I16 and a positioning disc II 18, the case main body unit with the structure is convenient for installing the motor of the crushing and sorting main shaft unit, and the feeding port and the discharging port are reasonable and compact in layout, small in occupied area and convenient to maintain.
The hydraulic side door opening and closing unit (c), as shown in fig. 1, 13 and 14, mainly comprises: the device comprises a case side door opening and closing oil cylinder I7, a manual tensioning device 15, a case left side door 25 and a case right side door 27; the left and right 25 and 27 parts of the case comprise sealing strips 27-1 fixed on a wall plate, an inner side plate 27-2, a connecting seat I27-3, a connecting seat II 27-4, a connecting seat III 27-5, a connecting seat IV 27-6, an outer side plate 27-7, a rib plate I27-8 and a rib plate 27-9; a case side door opening and closing oil cylinder II 7, a case side door opening and closing support 29, a hydraulic station 41 and the like; when the opening and closing oil cylinders of the side door of the case are closed, as shown in fig. 1, 13, 14, 8, 9, 10, 11 and 12, the left and right semicircular supporting frames 17 and 30 arranged on the side door of the main machine, together with the reflecting lining plate and the sieve plate components 31, 32 and 33 arranged on the semicircular supporting frames, form a cylindrical closed crushing and sorting cavity, and are positioned by positioning discs 16 and 18 arranged on vertical plates II 1-7 and vertical plates III 1-10 of the case assembly; when the device is overloaded, the device alarms under pressure, stops working, clears obstacles in time and protects the crushing and sorting mechanism; when the sieve plate and the reflecting lining plate need to be checked, cleaned and replaced, the oil cylinder is opened, the sieve plate and the reflecting lining plate are very convenient to clean, and the worn sieve plate and the worn reflecting lining plate are replaced.
As shown in fig. 1, 8, 9, 10, 11, and 12, the reflective lining plate and screen plate unit (d) mainly includes: the support comprises a left semicircular support frame 30 and a right semicircular support frame 17, wherein the left semicircular support frame 17 and the right semicircular support frame 30 consist of a support frame vertical bar 17-1, a semicircular flange 17-2, a semicircular enclosing plate 17-3, a support frame arc-shaped reinforcing rib 17-4 and a connecting seat 17-5; the reflecting lining plate assembly 32 comprises a reflecting lining plate assembly 32, wherein 32-1, 32-2, 32-3, 32-4, 32-5 and 32-6 form a welding part, and a reflecting lining plate strip 33-7 is fixed on the welding part formed by the parts through bolts; the drilling sieve plate component 33 is a welding part consisting of 33-1, 33-2 and 33-3; the structure of the utility model is convenient for processing and assembling; the sieve plate and the reflecting liner strip can be replaced without hoisting equipment.
Furthermore, paddle-shaped breaking knife boards and breaking hammers which are uniformly distributed are mounted on the main shaft, the paddle-shaped breaking knife boards and the breaking hammers are uniformly distributed at intervals, gaps between the paddle-shaped breaking knife boards and the breaking hammers are small and within 1-2 mm, gaps between the paddle-shaped breaking knife boards and the breaking hammers and gaps between the inner sides of the screen and the inner sides of the reflecting lining boards are also small and within 2-3 mm, the paddle-shaped breaking knife boards and the breaking hammers are radially adjustable, and angles between a knife board plane and the central line of the main shaft are also adjustable, so that strong axial wind can be generated.
By adopting the structure, a large plastic bag can not be wound on the main shaft, the clearance between the knife board and the screen is small, the knife board cleans the screen holes, meanwhile, the screen holes are passed by high-pressure airflow and liquid, the screen holes are hardly blocked, and the treatment capacity and the particle size of slurry are guaranteed; the paddle-shaped crushing cutter plate and the crushing hammer head are assembled, so that the paddle-shaped crushing cutter plate and the crushing hammer head are convenient to replace and disassemble; the strong axial wind can quickly push the materials which can not be degraded or are not easy to be degraded (dry materials) to a dry material discharge port.
Furthermore, the left side and the right side of the main box body are provided with a left side door and a right side door which are controlled by a hydraulic cylinder and can be opened and closed, and the doors are provided with a sieve plate and a wear-resistant reflecting lining plate which can be conveniently replaced.
By adopting the structure, the damaged sieve plate and the wear-resistant reflecting lining plate can be conveniently detached or replaced; the left side door and the right side door are communicated with a sieve plate and a wear-resistant reflecting lining plate which are arranged on the left side door and the right side door, and are controlled by a hydraulic cylinder to be opened and closed together, so that the paddle-shaped crushing cutter plate and the crushing hammer head can be repaired and replaced conveniently; the closing of the whole crushing cavity is controlled by an oil cylinder with set pressure, once a big obstacle is met, the crushing sieve plate, the wear-resistant reflecting lining plate and the crushing main shaft are protected by pressure alarming and stopping, the crushing main shaft is stopped after alarming, the left side door and the right side door are opened in time, and obstacles are cleared.
Furthermore, rubber sealing strips are respectively arranged on the main box body and the left and right side doors. The device can ensure that gas and slurry do not leak and the operating environment is good when the device is in operation.
As shown in fig. 1, and in conjunction with fig. 2, 3, 4, 5, 7, 8, 9, 10, 11, 12, 13, and 14, the operation of the all-in-one machine of the present invention is as follows:
materials to be treated (household garbage, kitchen garbage, overdue food in supermarkets, vegetable fields and vegetable market garbage which are removed with oversized parts) tangentially enter a cavity of the crushing, sorting and pulping all-in-one machine from a feeding hole, a paddle-shaped crushing cutter plate and a crushing hammer which are arranged on a main shaft rotate at a high speed (100-1000 r/min) in the middle of the cavity together with the main shaft, and are matched with a strip-shaped reflecting lining plate fixed on a screen mesh, so that various organic matters can be effectively and completely crushed, and the completely crushed organic matters are centrifuged at a high speed and separated out of the crushing cavity through the screen mesh of the screen mesh to enter a pulp discharging port; for nondegradable (or difficultly degradable) materials, such as plastic bags, thin aluminum skins, sheet iron, glass, porcelain, tableware, bones, wood and the like, the materials are beaten and kneaded at high speed and centrifugally by a paddle board and a hammer head, organic matters and water in the materials are fully separated (a small amount of the materials are crushed), because the plane of the paddle-shaped knife board forms a certain angle with the axis of a main shaft, the main shaft rotates at high speed to generate high-pressure axial wind, and the separated nondegradable (or difficultly degradable) materials are blown or pushed to a dry material outlet.
The above description is only for the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are all covered by the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (9)
1. The utility model provides an all-in-one of rubbish breakage, separation and making beating which characterized in that includes:
the device comprises a case main body unit, a crushing and sorting main shaft unit, a reflecting lining plate and sieve plate unit, a hydraulic opening and closing side door unit and a control device; wherein the content of the first and second substances,
the machine case main body unit is provided with a main case body, the upper part of the main case body is provided with a feed inlet and a ventilation water inlet, and the bottom of the main case body is respectively provided with a wet material outlet and a dry material outlet;
the left side wall and the right side wall of the main box body of the case main body unit are provided with the hydraulic opening and closing side door units, and the hydraulic opening and closing side door units can hydraulically drive two side doors to open outwards from the main box body or close towards the main box body;
the crushing and sorting main shaft unit is arranged on the case main body unit, a main shaft driven by a motor is arranged on the crushing and sorting main shaft unit, the main shaft is positioned in a main box body of the case main body unit, and paddle-shaped crushing knife boards and crushing hammers are uniformly distributed on the main shaft;
the reflection lining plate and the sieve plate unit are arranged in a main box body of the case main body unit, and the reflection lining plate and the sieve plate unit are circular cylinders which surround the peripheries of a paddle-shaped crushing knife plate and a crushing hammer of the main shaft and are used as crushing and sorting cavities matched with the paddle-shaped crushing knife plate and the crushing hammer;
the control device is respectively electrically connected with the crushing separation main shaft unit and the hydraulic opening and closing side door unit, and can control the opening and closing of the crushing separation main shaft unit, the frequency conversion and the opening and closing of the hydraulic opening and closing side door unit.
2. The integrated machine for crushing, sorting and pulping of garbage according to claim 1, wherein the crushing and sorting main shaft unit comprises:
the crushing device comprises a bearing seat assembly, a main shaft, a transmission assembly, a motor, a plurality of paddle-shaped crushing knife boards and a plurality of crushing hammers; wherein the content of the first and second substances,
the bearing seat assemblies are arranged at two ends of a main box body of the case main body unit, two ends of the main shaft are arranged in the bearing seat assemblies, and the main shaft is transversely arranged in the main box body;
the paddle-shaped crushing knife plates and the crushing hammers are uniformly arranged on the main shaft at intervals;
the motor is arranged at the upper end of a main box body of the case main body unit, a driving shaft of the motor is connected with one end of the main shaft through the transmission assembly, and the main shaft can be driven to drive the paddle-shaped crushing knife boards and the crushing hammers to rotate in the main box body.
3. The integrated machine for crushing, sorting and pulping of garbage according to claim 2, wherein the uniform spacing of the plurality of paddle-shaped crushing blades and the plurality of crushing hammers on the main shaft is:
a plurality of internal thread holes are uniformly distributed on the main shaft, the bottom of each paddle-shaped crushing cutter plate and the bottom of each crushing hammer are respectively provided with an internal thread hole, and each paddle-shaped crushing cutter plate and each crushing hammer are respectively connected to each internal thread hole of the main shaft through a connecting shaft with external threads at two ends;
the connecting shafts are in transition fit with the inner threaded holes in the main shaft, and two anti-loosening safe butterfly-shaped anti-loosening washers with tooth surfaces are arranged at the joints of the connecting shafts and the inner threaded holes in the main shaft.
4. The integrated machine for crushing, sorting and pulping of garbage according to claim 2, wherein the motor is a variable frequency motor.
5. The integrated machine for crushing, sorting and pulping of waste according to any one of claims 1 to 4,
the gap between the paddle-shaped crushing cutter plate on the main shaft and the crushing hammer is 1-2 mm;
gaps between the paddle-shaped crushing knife plate and the crushing hammer and between the reflecting lining plate of the reflecting lining plate and the inner side of the screen mesh are 2-3 mm.
6. The integrated machine for crushing, sorting and beating garbage according to any one of claims 1 to 4, wherein the cabinet main unit comprises:
the main box body, the two case end plates and the two positioning plates; wherein the content of the first and second substances,
two positioning disks are arranged in the main box body at intervals, and the distance between the two positioning disks is matched with the lengths of the reflecting lining plate and the sieve plate unit;
the two ends of the main box body are respectively provided with a case end plate;
a feed inlet is formed in the front end of the top of the main box body;
a ventilation water inlet is formed in the side face of the upper part of the main box body;
the bottom of the main box body is sequentially provided with a wet material outlet I, a wet material outlet II and a dry material outlet from the front to the back, the wet material outlet I, the wet material outlet II and the dry material outlet are all located between the two positioning disks, the bottom of the main box body is located in front of the rear end positioning disk, and the dry material outlet is located in front of the rear end positioning disk.
7. The integrated machine for crushing, sorting and pulping garbage according to claim 6, wherein a profile steel underframe is arranged at the bottom of the main box body.
8. The integrated machine for crushing, sorting and pulping of garbage according to any one of claims 1 to 4, wherein the hydraulic opening and closing side door unit comprises:
the two machine box side doors, the two machine box side door opening and closing oil cylinders and the two manual tensioning devices are arranged on the machine box side door; wherein the content of the first and second substances,
the two case side doors are respectively arranged on two side walls of a main case body of the case main body unit and are used as two side walls of the main case body;
the two case side door opening and closing oil cylinders are respectively arranged at the front end and the rear end in the main case body, telescopic shafts of the two case side door opening and closing oil cylinders are respectively connected with one case side door, and the case side doors can be hydraulically driven to open outwards from the main case body or close to the main case body;
the two manual tensioning devices are respectively arranged at the top of the main box body and can be respectively buckled, locked and closed on two case side doors on the main box body.
9. The integrated machine for crushing, sorting and pulping of refuse according to any one of claims 1 to 4, wherein the reflecting liner and sieve plate unit comprises:
the device comprises two semicircular supporting frames, two arc-shaped reflecting lining plate components and two arc-shaped drilling sieve plate components; wherein the content of the first and second substances,
the upper part of the inner surface of each semicircular supporting frame is provided with an arc-shaped reflecting lining plate component, and the lower part of the inner surface of each semicircular supporting frame is provided with an arc-shaped drilling sieve plate component;
the two semicircular supporting frames can be buckled into a circular crushing and sorting cavity, and the circular crushing and sorting cavity surrounds the paddle-shaped crushing cutter plate of the main shaft and the periphery of the crushing hammer;
the rear ends of the semicircular supporting frames are connected to the side doors of the hydraulic side door opening and closing units on the same side through rotating shafts, and the semicircular supporting frames can be opened and closed along with the side doors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822243434.0U CN209885930U (en) | 2018-12-28 | 2018-12-28 | Garbage crushing, sorting and pulping all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822243434.0U CN209885930U (en) | 2018-12-28 | 2018-12-28 | Garbage crushing, sorting and pulping all-in-one machine |
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| Publication Number | Publication Date |
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| CN209885930U true CN209885930U (en) | 2020-01-03 |
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| CN201822243434.0U Active CN209885930U (en) | 2018-12-28 | 2018-12-28 | Garbage crushing, sorting and pulping all-in-one machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109530045A (en) * | 2018-12-28 | 2019-03-29 | 启迪桑德环境资源股份有限公司 | A kind of refuse breaking, sorting and mashing all-in-one machine |
| CN111437928A (en) * | 2020-04-14 | 2020-07-24 | 中船重工环境工程有限公司 | Vertical pulping and sorting machine for kitchen waste |
-
2018
- 2018-12-28 CN CN201822243434.0U patent/CN209885930U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109530045A (en) * | 2018-12-28 | 2019-03-29 | 启迪桑德环境资源股份有限公司 | A kind of refuse breaking, sorting and mashing all-in-one machine |
| CN111437928A (en) * | 2020-04-14 | 2020-07-24 | 中船重工环境工程有限公司 | Vertical pulping and sorting machine for kitchen waste |
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