CN209878801U - Filter backwash tester and its filter backwash test system - Google Patents
Filter backwash tester and its filter backwash test system Download PDFInfo
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Abstract
本实用新型揭示了一种滤池反冲洗测试仪及其滤池反冲洗测试系统,测试仪固定在滤池上方的支架上,所述测试仪自下而上设有集气腔、气管、流速测试口,所述集气腔并排设有多个,每个所述集气腔的底端开口并插入到滤池的液面下方,每个所述集气腔顶端经独立的气管连通一个独立的流速测试口,每个所述流速测试口内均设有一个流速检测仪,且流速测试口设有将集气腔收集的气体排出的出气口。本实用新型的优点在于能够可靠的对反冲洗进行监控,获取精确的数据参数,方便工作人员实时的调整反冲洗压力,保障反冲洗质量,从而间接提高过滤池的过滤效果。
The utility model discloses a filter backwash tester and a filter backwash test system thereof. The tester is fixed on a support above the filter, and the tester is provided with an air collection chamber, a gas pipe, and a flow rate from bottom to top. A plurality of test ports are provided side by side for the gas collection chambers. The bottom end of each gas collection chamber is open and inserted below the liquid level of the filter, and the top of each gas collection chamber is connected to an independent Each of the flow rate test ports is provided with a flow rate detector, and the flow rate test port is provided with a gas outlet for discharging the gas collected in the gas collection chamber. The utility model has the advantages of being able to reliably monitor the backwash, obtain accurate data parameters, facilitate the staff to adjust the backwash pressure in real time, ensure the quality of the backwash, and thus indirectly improve the filtering effect of the filter pool.
Description
技术领域technical field
本实用新型涉及水处理领域,尤其涉及水处理中对滤池进行反冲洗环节的测试设备。The utility model relates to the field of water treatment, in particular to a test device for backwashing a filter in water treatment.
背景技术Background technique
现代化水厂基本都采用滤池过滤技术在处理水,滤池底部设有过滤口,过滤口通常连接反冲洗管道,过滤口上方铺设滤料,滤料会吸附截留水中杂质,滤池使用一段时间过后会停止过滤,由反冲洗管道向过滤口供水,滤池自下而上喷水进行反冲洗,用于冲洗掉滤料中吸附的杂质。Modern water plants basically use filter tank filtration technology to treat water. There is a filter port at the bottom of the filter tank. The filter port is usually connected to the backwash pipeline. The filter material is laid above the filter port. The filter material will absorb and retain impurities in the water. The filter tank is used for a period of time. After that, the filtration will stop, and the backwashing pipe will supply water to the filter port, and the filter will spray water from bottom to top for backwashing, which is used to wash away the adsorbed impurities in the filter material.
目前反冲洗并没有专用的测试设备,无法检测反冲洗的质量、效果,所以目前反冲洗的供水压力都是根据经验而定,而冲力过大或造成滤料流失,冲力过小则无法冲洗到滤料中的杂质,经验显然无法精确的对反冲洗进行控制。At present, there is no special test equipment for backwashing, and it is impossible to detect the quality and effect of backwashing. Therefore, the current water supply pressure for backwashing is determined according to experience. If the momentum is too large, the filter material will be lost, and the momentum will not be flushed if it is too small. Impurities in the filter material, experience obviously cannot accurately control backwashing.
实用新型内容Utility model content
本实用新型所要解决的技术问题是实现一种能够精准监控测试滤池反冲洗状况仪器。The technical problem to be solved by the utility model is to realize an instrument capable of accurately monitoring and testing the backwashing condition of the filter tank.
为了实现上述目的,本实用新型采用的技术方案为:滤池反冲洗测试仪,测试仪固定在滤池上方的支架上,所述测试仪自下而上设有集气腔、气管、流速测试口,所述集气腔并排设有多个,每个所述集气腔的底端开口并插入到滤池的液面下方,每个所述集气腔顶端经独立的气管连通一个独立的流速测试口,每个所述流速测试口内均设有一个流速检测仪,且流速测试口设有将集气腔收集的气体排出的出气口。In order to achieve the above purpose, the technical solution adopted by the utility model is: a filter backwash tester, the tester is fixed on the bracket above the filter, and the tester is provided with an air collection chamber, a trachea, and a flow rate tester from bottom to top. There are several gas-collecting chambers arranged side by side. The bottom end of each gas-collecting chamber is open and inserted below the liquid level of the filter. The top of each gas-collecting chamber is connected to an independent Each of the flow rate test ports is provided with a flow rate detector, and the flow rate test port is provided with a gas outlet for discharging the gas collected in the gas collection chamber.
每个所述流速检测仪将采集的参数输送至处理器,所述处理器将获取的数据存储并且/或者输送至显示屏显示。Each of the flow rate detectors sends the collected parameters to a processor, and the processor stores the obtained data and/or sends them to a display screen for display.
并排设置的集气腔的宽度略小于滤池的宽度,所述集气腔上方通过出气口连通气管,所述出气口为自集气腔向气管口径逐渐变小的结构。The width of the air-collecting chambers arranged side by side is slightly smaller than the width of the filter tank, and the upper part of the air-collecting chambers is connected to the trachea through an air outlet, and the gas outlet is a structure whose diameter gradually decreases from the air-collecting chamber to the trachea.
所述流速测试口为水平设置的管状结构,所述流速检测仪包括翅片和应力传感器,所述翅片固定在流速测试口的内壁上方并竖直向下延伸,所述应力传感器固定在翅片上,所述应力传感器输出翅片形变参数值处理器。The flow rate test port is a tubular structure arranged horizontally. The flow rate detector includes fins and stress sensors. The fins are fixed above the inner wall of the flow rate test port and extend vertically downward. The stress sensors are fixed on the fins. On-chip, the stress sensor outputs fin deformation parameter values to the processor.
一种滤池反冲洗测试系统,系统包括支架以及所述的滤池反冲洗测试仪;A filter backwash test system, the system includes a bracket and the filter backwash tester;
所述支架设有固定在滤池两侧的双边计步轨道,桁架滑组位于滤池上方并通过计步轮支撑在所述双边计步轨道上,所述桁架滑组上固定有驱动计步轮转动的动力单元,所述滤池反冲洗测试仪悬吊在桁架滑组下方。The bracket is provided with bilateral step counting tracks fixed on both sides of the filter tank, the truss sliding group is located above the filter tank and supported on the bilateral step counting tracks by the step counting wheel, and the driving step counting track is fixed on the truss sliding group The power unit that rotates the wheel, and the filter backwash tester is suspended under the truss sliding group.
所述桁架滑组上固定有垂直方向运动的升降机构,所述滤池反冲洗测试仪固定在桁架滑组的升降机构上。A lifting mechanism moving in the vertical direction is fixed on the truss sliding group, and the filter backwash tester is fixed on the lifting mechanism of the truss sliding group.
沿所述集气腔固定有声呐设备,所述声呐设备采集距离滤料的距离数据至处理器,所述处理器输出驱动信号至升降机构和动力单元。A sonar device is fixed along the air collecting cavity, and the sonar device collects distance data from the filter material to a processor, and the processor outputs a driving signal to the lifting mechanism and the power unit.
本实用新型的优点在于能够可靠的对反冲洗进行监控,获取精确的数据参数,方便工作人员实时的调整反冲洗压力,保障反冲洗质量,从而间接提高过滤池的过滤效果。The utility model has the advantages of being able to reliably monitor backwashing, obtain accurate data parameters, facilitate staff to adjust backwashing pressure in real time, ensure backwashing quality, and thus indirectly improve the filtering effect of the filter pool.
附图说明Description of drawings
下面对本实用新型说明书中每幅附图表达的内容及图中的标记作简要说明:The following is a brief description of the content expressed in each piece of drawings in the specification sheet of the utility model and the marks in the figure:
图1为滤池反冲洗测试仪结构示意图;Fig. 1 is the structural representation of filter backwash tester;
图2为滤池反冲洗测试系统结构支架示意图;Fig. 2 is a schematic diagram of the structural support of the filter backwashing test system;
图3为流速检测仪结构示意图;Fig. 3 is the structural representation of flow rate detector;
图1和图3中的箭头方向为气流流动方向;The direction of the arrow in Figure 1 and Figure 3 is the air flow direction;
上述图中的标记均为:1、桁架滑组;2、滤池;3、双边计步轨道;4、计步轮; 5、升降机构;6、流速检测仪;7、流速测试口;8、气管;9、出气口;10、集气腔;11、翅片;12、应力传感器。The marks in the above pictures are: 1. Truss sliding group; 2. Filter tank; 3. Bilateral pedometer track; 4. Pedometer wheel; 5. Lifting mechanism; 6. Flow rate detector; 7. Flow rate test port; 8 , trachea; 9, air outlet; 10, gas collection cavity; 11, fins; 12, stress sensor.
具体实施方式Detailed ways
本实用新型利用反冲洗气泡在爆破时转化为气流,通过气泡收集装置把气泡中的气体汇集形成连续的气流,通过检测气流状态即可检测检测面反冲洗状况,再通过滑台移动装置带动气泡收集器移动,即可检测整个滤池2的反冲洗状态。最终通过微机处理即可得出整个滤池2的清洗情况。The utility model utilizes the backwashing air bubbles to be converted into airflow during blasting, and the gas in the air bubbles is collected to form a continuous airflow through the air bubble collection device, and the backwashing condition of the detection surface can be detected by detecting the airflow state, and then the air bubbles are driven by the sliding table moving device When the collector moves, the backwashing state of the entire filter tank 2 can be detected. Finally, the cleaning condition of the entire filter tank 2 can be obtained through microcomputer processing.
滤池2反冲洗测试仪的工作原理:滤池2在反冲洗时,由池底向上的气泡到达水面后破裂,气泡中的气体由气泡收集器进行收集,气泡收集器集气端放置在水下,多个气泡在收集器中破裂时会产生气流,通过水压气体沿管道流动,经过检测室检测出气流流动状态,从而知道当前区域的冲洗强度及冲洗效果,气泡收集器是由多个收集腔体组合在一起,能同时测单点、多点的冲洗效果。The working principle of the filter 2 backwash tester: when the filter 2 is backwashed, the air bubbles from the bottom of the pool reach the water surface and then burst, the gas in the bubbles is collected by the air bubble collector, and the gas collection end of the air bubble collector is placed in the water Next, when multiple air bubbles burst in the collector, air flow will be generated, and the gas will flow along the pipeline through the hydraulic pressure, and the flow state of the air flow will be detected through the detection chamber, so as to know the washing intensity and washing effect of the current area. The air bubble collector is composed of multiple The collection chambers are combined to measure the flushing effect of single point and multiple points at the same time.
如图1所示滤池2反冲洗测试仪固定在滤池2上方的支架上,可以采用线扫描的方式,即并排设置多个集气腔10,集气腔10的数量根据滤池2宽度而定,并排设置的集气腔10的宽度略小于滤池2的宽度,沿滤池2扫描时,避免与池壁发生干涉。测试仪自下而上设有集气腔10、气管8、流速测试口7,每个集气腔10配有独立的气管8和流速测试口7,一套集气腔10、气管8、流速测试口 7构成上下贯通的管道结构,为了保证测量效率,气管8的内径小于集气腔10、流速测试口7的内径小于气管8,即能够提高收集气泡构成气流的冲击力。集气腔10上方通过出气口9连通气管8,出气口9为自集气腔10向气管8口径逐渐变小的结构,可以有助于提高所收集气体的流速。As shown in Figure 1, the filter tank 2 backwash tester is fixed on the bracket above the filter tank 2, and can adopt the method of line scanning, that is, a plurality of gas collection chambers 10 are arranged side by side, and the number of gas collection chambers 10 depends on the width of the filter tank 2 Depending on the situation, the width of the air-collecting chambers 10 arranged side by side is slightly smaller than the width of the filter tank 2, so as to avoid interference with the tank wall when scanning along the filter tank 2. The tester is equipped with an air collection chamber 10, a trachea 8, and a flow rate test port 7 from bottom to top. Each air collection chamber 10 is equipped with an independent air pipe 8 and a flow rate test port 7. The test port 7 constitutes a pipe structure that runs through up and down. In order to ensure the measurement efficiency, the inner diameter of the air pipe 8 is smaller than that of the gas collection chamber 10, and the inner diameter of the flow rate test port 7 is smaller than that of the air pipe 8, which can increase the impact force of the gas flow formed by collecting air bubbles. The upper part of the gas collection chamber 10 communicates with the gas pipe 8 through the gas outlet 9, and the gas outlet 9 is a structure whose diameter gradually decreases from the gas collection chamber 10 to the gas pipe 8, which can help to increase the flow rate of the collected gas.
每个流速测试口7内均设有一个流速检测仪6,且流速测试口7设有将集气腔10收集的气体排出的出气口9,流速检测仪6为一个获取通过气流强度/力度 /压力的装置,例如可以采用如图3所示机构,流速测试口7为水平设置的管状结构,流速检测仪6包括翅片11和应力传感器12,翅片11固定在流速测试口 7的内壁上方并竖直向下延伸,翅片11底部与流速测试口7内壁底部不接触,并具有供翅片11弯折的间隙,翅片11竖直设置能够避免翅片11因自身重力而发生弯折,降低换算难度,应力传感器12固定在翅片11上,应力传感器12感应翅片11的弯曲度,当气流大时,翅片11弯曲度大,当气流小时,翅片11弯曲度小,应力传感器12输出翅片11形变参数值处理器。Each flow rate test port 7 is provided with a flow rate detector 6, and the flow rate test port 7 is provided with the gas outlet 9 that the gas collected by the gas collection chamber 10 is discharged. The pressure device, for example, can adopt the mechanism shown in Figure 3, the flow rate test port 7 is a tubular structure arranged horizontally, the flow rate detector 6 includes fins 11 and stress sensors 12, and the fins 11 are fixed above the inner wall of the flow rate test port 7 And extend vertically downward, the bottom of the fin 11 is not in contact with the bottom of the inner wall of the flow rate test port 7, and there is a gap for the fin 11 to bend, and the vertical arrangement of the fin 11 can prevent the fin 11 from bending due to its own gravity , to reduce the difficulty of conversion, the stress sensor 12 is fixed on the fin 11, and the stress sensor 12 senses the curvature of the fin 11. When the airflow is large, the curvature of the fin 11 is large; when the airflow is small, the curvature of the fin 11 is small, and the stress The sensor 12 outputs the deformation parameter value of the fin 11 to the processor.
每个流速检测仪6将采集的参数输送至处理器,则构成了对一条线上不同区域的反冲洗参数进行采集,当滤池2反冲洗测试仪沿滤池2移动时,即可测试整个池子的冲洗均匀性及各个位置的冲洗强度。处理器将获取的数据存储并且/或者输送至显示屏显示。Each flow rate detector 6 transmits the collected parameters to the processor, which constitutes the collection of backwash parameters in different areas on a line. When the filter 2 backwash tester moves along the filter 2, it can test the entire The flushing uniformity of the pool and the flushing intensity of each position. The processor stores and/or transmits the acquired data to the display screen for display.
基于滤池2反冲洗测试仪,还可以设计出滤池2反冲洗测试系统,系统包括支架以及滤池2反冲洗测试仪。如图2所示,支架设有固定在滤池2两侧的双边计步轨道3,桁架滑组1位于滤池2上方并通过计步轮4支撑在双边计步轨道3上,计步轮4可以精确进行行走,获取滤池2反冲洗测试仪的位置(坐标) 信息。桁架滑组1上固定有驱动计步轮4转动的动力单元,动力单元可以采用连接步进电机的齿轮箱,滤池2反冲洗测试仪悬吊在桁架滑组1下方。Based on the filter 2 backwash tester, a filter 2 backwash test system can also be designed, which includes a bracket and a filter 2 backwash tester. As shown in Figure 2, the bracket is provided with bilateral step counting tracks 3 fixed on both sides of the filter tank 2, and the truss sliding group 1 is positioned above the filter tank 2 and is supported on the bilateral step counting tracks 3 by the step counting wheel 4, and the step counting wheel 4. Accurate walking can be performed to obtain the position (coordinate) information of the filter tank 2 backwashing tester. A power unit that drives the pedometer wheel 4 to rotate is fixed on the truss sliding group 1. The power unit can be a gear box connected to a stepping motor, and the filter tank 2 backwash tester is suspended below the truss sliding group 1.
在气泡收集器侧面装有测深装置,当冲洗完成后可在滑台的带动下做整个池子扫描,在微机处理下即可知道滤料平铺均匀性,同时在冲洗前和冲洗后用测深装置进行扫描得到冲洗前后的高度差,通过数值计算即可得到滤料的膨胀率。膨胀率=(冲洗后高度-冲洗前高度)/冲洗前高度*%。A depth measuring device is installed on the side of the bubble collector. After the washing is completed, the entire pool can be scanned under the drive of the sliding table. The uniformity of the filter material can be known under the computer processing. At the same time, the measuring device can be used before and after washing The deep device scans to obtain the height difference before and after washing, and the expansion rate of the filter material can be obtained through numerical calculation. Expansion ratio = (height after flushing - height before flushing) / height before flushing *%.
测深装置可采用声呐设备,声呐设备沿集气腔10固定,采用桁架滑组1 下方区域的滤料间距,声呐设备工作时,其将采集距离滤料的距离数据至处理器,处理器同时输出驱动信号至升降机构5和动力单元,协调整个滤池2反冲洗测试系统工作。The sounding device can use sonar equipment, which is fixed along the air collection chamber 10, and adopts the filter material spacing in the area below the truss sliding group 1. When the sonar equipment is working, it will collect the distance data from the filter material to the processor, and the processor will simultaneously The drive signal is output to the lifting mechanism 5 and the power unit to coordinate the work of the entire filter tank 2 backwashing test system.
为了避免滤池2反冲洗测试系统影响滤池2的正常工作,桁架滑组1上固定有垂直方向运动的升降机构5,滤池2反冲洗测试仪固定在桁架滑组1的升降机构5上,可以在滤池2正常工作时,升起滤池2反冲洗测试仪,既能避免滤池2反冲洗测试仪影响其工作,也能避免污水对滤池2反冲洗测试仪造成腐蚀。In order to prevent the filter tank 2 backwash test system from affecting the normal operation of the filter tank 2, a lifting mechanism 5 moving vertically is fixed on the truss sliding group 1, and the filter tank 2 backwashing tester is fixed on the lifting mechanism 5 of the truss sliding group 1 , when the filter tank 2 is working normally, the filter tank 2 backwash tester can be raised, which can prevent the filter tank 2 backwash tester from affecting its work, and can also prevent sewage from corroding the filter tank 2 backwash tester.
基于上述滤池2反冲洗测试系统的测试方法:Based on the test method of the above-mentioned filter tank 2 backwash test system:
初始状态,计步轮4支撑桁架滑组1位于滤池2一端,且升降机构5处于上升状态,声呐设备和集气腔10位于滤池2液面的上方;In the initial state, the pedometer wheel 4 supports the truss sliding group 1 at one end of the filter tank 2, and the lifting mechanism 5 is in a rising state, and the sonar equipment and the gas collection chamber 10 are located above the liquid level of the filter tank 2;
反冲洗前,升降机构5下降,将声呐设备和集气腔10置于滤池2液面的下方,驱动计步轮4沿双边计步轨道3行走使桁架滑组1行径至滤池2另一端,计步轮4行走同时启动声呐设备,将获取的滤料高度信息输送至处理器;Before backwashing, the lifting mechanism 5 is lowered, the sonar equipment and the air collection chamber 10 are placed below the liquid level of the filter tank 2, and the pedometer wheel 4 is driven to walk along the bilateral pedometer track 3 so that the truss sliding group 1 travels to the other side of the filter tank 2 At one end, the pedometer wheel 4 walks and starts the sonar device at the same time, and transmits the obtained filter material height information to the processor;
启动反冲洗,驱动计步轮4沿双边计步轨道3行走使桁架滑组1行径至滤池2初始端,计步轮4行走同时流速检测仪6将获取的流速信息输送至处理器;Start the backwash, drive the pedometer wheel 4 to walk along the bilateral pedometer track 3 so that the truss sliding group 1 travels to the initial end of the filter tank 2, the pedometer wheel 4 walks, and the flow velocity detector 6 transmits the acquired flow velocity information to the processor;
反冲洗结束后,驱动计步轮4沿双边计步轨道3行走使桁架滑组1行径至滤池2另一端,计步轮4行走同时启动声呐设备,再次将获取的滤料高度信息输送至处理器;After the backwash is finished, drive the pedometer wheel 4 to walk along the bilateral pedometer track 3 so that the truss sliding group 1 travels to the other end of the filter tank 2, and the pedometer wheel 4 walks and starts the sonar device at the same time, and then transmits the obtained filter material height information to processor;
最后,升降机构5上升,将声呐设备和集气腔10提升至滤池2液面的上方。Finally, the lifting mechanism 5 rises to lift the sonar equipment and the gas collection chamber 10 above the liquid level of the filter tank 2 .
声呐设备工作时,采集滤池2桁架滑组1下方区域的滤料高度信息,声呐设备将获取的滤料高度信息输送至处理器时附带有当前计步轮4的位置信息;When the sonar device is working, it collects the height information of the filter material in the area below the truss sliding group 1 of the filter tank 2, and the sonar device transmits the obtained filter material height information to the processor with the current position information of the pedometer wheel 4;
流速检测仪6工作时,将设定时间内流速的平均值输送至处理器,同时附带当前计步轮4的位置信息。When the flow velocity detector 6 is working, the average value of the flow velocity within the set time is sent to the processor, along with the current position information of the pedometer wheel 4 .
上面结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本实用新型的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。The utility model has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited by the above-mentioned methods, as long as various insubstantial improvements are made by adopting the method concept and technical solutions of the utility model, or Directly applying the ideas and technical solutions of the utility model to other occasions without improvement is within the protection scope of the utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108802418A (en) * | 2018-08-23 | 2018-11-13 | 安徽启源智能科技有限公司 | Filter back washing tester and test system |
| CN113336320A (en) * | 2020-03-02 | 2021-09-03 | 龙感湖龙源汇力科技有限公司 | MBR membrane module aerator simulation experiment device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108802418A (en) * | 2018-08-23 | 2018-11-13 | 安徽启源智能科技有限公司 | Filter back washing tester and test system |
| CN108802418B (en) * | 2018-08-23 | 2023-09-15 | 安徽启源智能科技有限公司 | Filter tank back flush tester and test system |
| CN113336320A (en) * | 2020-03-02 | 2021-09-03 | 龙感湖龙源汇力科技有限公司 | MBR membrane module aerator simulation experiment device |
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