CN209872126U

CN209872126U - Pipe clamp and mounting system for pipeline assembly

Info

Publication number: CN209872126U
Application number: CN201822082754.2U
Authority: CN
Inventors: 梁雄
Original assignee: Shanghai Installation Engineering Group Co Ltd
Current assignee: Shanghai Installation Engineering Group Co Ltd
Priority date: 2018-12-12
Filing date: 2018-12-12
Publication date: 2019-12-31
Anticipated expiration: 2028-12-12

Abstract

The utility model provides a pipeline clamp for pipeline assembly, which comprises a clamp main body formed by two bearing beams, wherein each bearing beam is connected with a plurality of fixing pieces for fixing and erecting pipelines on the two bearing beams; each bearing beam is connected with a lifting lug as a lifting point for lifting the clamp main body. The utility model also provides a pipeline modularization mounting system for pipeline assembly, which comprises the pipeline clamp; and the hoist crane is connected with the lifting lug through a steel cable. The installation method of the installation system overcomes the defects of scattered assembly of components and poor efficiency and precision in the existing electromechanical assembly type installation, and enables the electromechanical pipeline to be integrally lifted and installed from component processing, electromechanical module assembly and integral lifting and forming of a complete technological process and the level of the electromechanical assembly type installation to be improved through the concept of modular installation.

Description

Pipe clamp and mounting system for pipeline assembly

Technical Field

The utility model relates to an electromechanical system pipeline assembly technical field especially relates to a piping cramping utensil, installing the system for pipeline equipment.

Background

The overall plan before the construction of the electromechanical installation project is a necessary stage for ensuring the quality of the electromechanical installation project, and for modern building projects, particularly intelligent buildings with complex functions, electromechanical systems are complex and subsystems are numerous. The electromechanical systems are all formed by connecting functional devices through pipes and wires, and the pipes, the wires and the devices necessarily occupy certain space in a building, while the internal space of the modern building is limited. Therefore, the reasonable arrangement of pipes, lines and equipment in the electromechanical installation project becomes the primary task of the construction plan of the electromechanical installation project.

When the existing electromechanical pipeline is in assembly type construction, the individually processed scattered prefabricated parts need to be prefabricated and assembled according to the positions of the prefabricated parts in a design drawing. When a plurality of pipe prefabricated parts in a row need to be assembled, a plurality of assemblies cannot be installed at one time, and only one assembly can be installed independently. Therefore, the mutual position between the prefabricated members needs to be dragged and pulled greatly during installation, and the installation efficiency is low.

SUMMERY OF THE UTILITY MODEL

In order to solve the problems existing in the prior art, the utility model provides a pipe clamp for pipeline equipment, include:

the clamp body is formed by two bearing beams; wherein

Each bearing beam is connected with a plurality of fixing pieces for fixing and erecting pipelines on the two bearing beams; each bearing beam is connected with a lifting lug as a lifting point for lifting the clamp main body.

Optionally, a graduated scale is arranged on the side surface of the carrier bar to determine the erection position of the pipeline.

Optionally, the lifting lugs are disposed at two ends of each of the carrier beams.

Optionally, the carrier beam is formed by connecting two channel steels back to back through spot welding.

Optionally, the fixing part is a U-shaped hoop, and one end of the U-shaped hoop passes through a gap between the two channel steels and is fixed on the welding spot.

Optionally, a plurality of steel plates distributed at intervals are welded in the concave portion of each channel steel perpendicular to the length direction of the channel steel.

Optionally, the lifting lug is fixedly connected to the two back-to-back welded channel steels through a steel plate.

The utility model also provides a pipe module ization installing the system for pipeline equipment, include:

the pipe clamp for pipeline assembly; and

and the hoist crane is connected with the lifting lug through a steel cable.

Drawings

Fig. 1 is a schematic structural diagram of a pipe clamp for pipeline assembly according to an embodiment of the present invention.

Fig. 2-4 are a top view, a front view and a side view of a pipe clamp for pipeline assembly according to an embodiment of the present invention.

Fig. 5 is a schematic structural diagram of a modular piping installation system for pipeline assembly according to an embodiment of the present invention.

Detailed Description

The modular installation of pipelines is realized by firstly assembling adjacent prefabricated parts to form a large assembly type module after the prefabricated parts are prefabricated, and secondly, completing the overall assembly type installation by assembling the large assembly type module.

The assembly of the prefabricated member of the first step needs to solve 2 problems, how to guarantee the mutual position between the prefabricated members to match with the design drawing at first, promote the integral accuracy while assembling; and then after the position is accurately positioned, how to adopt effective fixing measures to ensure that the position of the prefabricated part is stable and does not shift. The second step of the fabricated installation requires solving the lifting and seating problem of the modular components.

The utility model discloses accurate positioning, fixed, the three difficult problem of promotion have mainly been solved. The distance scale is arranged laterally on the clamp, so that the mutual positions of a plurality of pipelines can be accurately positioned; a 10mm gap is reserved in the middle of the clamp, and a U-shaped hoop can penetrate through the gap to fix the pipeline; the two ends of the clamp are provided with lifting lugs which can be used as lifting points for lifting the whole module.

The present invention will be described in further detail with reference to the following drawings and specific embodiments. The advantages and features of the present invention will become more fully apparent from the following description and appended claims. It is to be noted that the drawings are in a very simplified form and are not to be construed as precise ratios as are merely intended to facilitate and distinctly illustrate the embodiments of the present invention.

The utility model provides a pipe clamp for pipeline equipment, as shown in FIG. 1, include:

a clamp body formed by two load beams 10; wherein

Each load-bearing beam 10 is connected with a plurality of fixing pieces 20, and the fixing pieces 20 are used for fixing pipelines 100 on the two load-bearing beams 10; a lifting lug 30 is connected to each carrier bar 10 and serves as a lifting point for lifting the clamp body.

In an embodiment of the present invention, as shown in fig. 1, the side of the carrier bar 10 is provided with a graduated scale 40 to determine the erection position of the pipeline 100. When the pipes 100 are assembled to the pipe clamp, the pipe clamp is fixed after the relative positions of the pipes 100 are adjusted by the scale 40, thereby improving the assembly accuracy.

Fig. 2-4 are top, front and side views, respectively, of the pipeline clamp assembled.

As shown in fig. 4, the load beam 10 is formed by two channel beams 50 that are joined back-to-back by spot welding. The two sections of channel steel 50 are close back to back and form a whole by spot welding. In a preferred embodiment, the weld width is 10mm and the spacing is 500 mm. The channel 50 is mainly used for bearing the hoisting load. Meanwhile, the fixing member 20 is a U-shaped hoop, and one end of the U-shaped hoop passes through a gap between the two channel steels 50 and is fixed on the welding spot. The duct 100 may be secured with a U-shaped hoop using the gap between the back-to-back channel steels 50.

As shown in fig. 2 to 4, a plurality of steel plates 51 are welded to the concave portion of each of the channel steels 50 at intervals perpendicular to the longitudinal direction of the channel steel 50. The steel plates 51 are distributed according to the distance of 500mm, the strength of the load borne by the channel steel 50 is increased, and the stability of the pipeline clamp in use is guaranteed.

The lifting lugs 30 are fixedly connected to the two back-to-back welded channel steel 50 through rectangular 10mm steel plates. The lifting lug 30 is a member made of a steel plate, and a 50mm round hole is formed in the middle of the lifting lug and welded to the steel plate. After the pipeline 100 is fixed on the pipeline clamp, the hoisting device hoists the whole pipeline clamp by passing a steel wire rope through the hoisting lug 30.

The utility model also provides a pipeline modularization installing the system for pipeline assembly, as shown in fig. 5, including the above-mentioned pipeline anchor clamps for pipeline assembly; and a hoist crane 60 connected to the lifting lug 30 by a wire rope 70.

The utility model discloses a pipeline modularization installing the operating method of system, include:

correspondingly placing a clamp main body formed by two bearing beams below a pipeline installation position;

two ends of each pipeline are respectively erected on the two bearing beams corresponding to the fixing parts, and the pipeline is arranged in the design drawing in a corresponding manner through the scale;

the fixing piece fixes the position of each pipeline, so that all the pipelines form an integral installation module;

one end of a hoisting steel cable is connected through a hoist crane, and the other end of the hoisting steel cable is connected with the lifting lug;

starting a hoist crane, and lifting the installation module to a specified installation position; and

each conduit is assembled and the conduit clamp is then withdrawn.

In this embodiment, the fixing member 20 is a U-shaped hoop, one end of the U-shaped hoop passes through a gap between the two channel steels 50 and is fixed to the welding point, and after the pipeline is placed, the other end of the U-shaped hoop bypasses and is locked to the welding point from above the pipeline 100 to fix the pipeline 100.

Particularly, the utility model discloses an implement according to following step: 1) at first place the anchor clamps main part subaerially below the corresponding mounted position of component, modular pipeline mounted position, 2 anchor clamps need be used simultaneously to a module usually, promptly two carrier bars, as shown in fig. 1. 2) The components are sequentially placed on the clamp body, and the relative position between the components is adjusted by taking the length scale as a reference, so that the components are consistent with the design drawing. 3) The pipes forming the component are fixed in sequence on the clamp body by U-shaped screws, so that the component forms an integral electromechanical installation module. 4) One end of the hoisting steel cable is connected with the clamp lifting lug. 5) And starting a plurality of hoist cranes to lift simultaneously until the electromechanical installation module is lifted to a design position. 6) And (7) mounting a bracket. 7) And withdrawing the clamp, and completing the modular installation.

The defects of scattered assembly of components and poor efficiency and precision in the existing electromechanical assembly type installation are overcome through the steps, and the electromechanical pipeline is integrally lifted and installed from component processing, electromechanical module assembly and integration through the concept of modular installation to form a complete technological process, so that the level of electromechanical assembly type installation is improved. In the implementation process, the clamp plays roles in controlling electromechanical modular assembly precision and limiting and fixing, and has the function of integrally lifting the carrier, so that the electromechanical pipeline modular installation implementation is realized.

It will be apparent to those skilled in the art that various changes and modifications may be made to the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.

Claims

1. A pipe clamp for pipeline assembly, comprising:

the clamp body is formed by two bearing beams; wherein

2. The pipe clamp for pipeline assembly as claimed in claim 1, wherein the carrier beam is provided with a graduated scale on its side to determine the erection position of the pipe.

3. The pipe clamp for pipeline assembly according to claim 2, wherein the lifting lug is provided at both ends of each of the carrier beams.

4. The pipe clamp for pipeline assembly as in claim 2, wherein the load beam is formed from two channel steel sections back-to-back and joined by spot welding.

5. The pipe clamp for pipeline assembly according to claim 4, wherein the fixing member is a U-shaped hoop, and one end of the U-shaped hoop passes through a gap between two channel steels and is fixed on the welding point.

6. The pipe clamp for pipeline assembly according to claim 4, wherein a plurality of steel plates are welded at intervals in a concave portion of each of the channels perpendicular to a length direction of the channel.

7. The pipe clamp for pipeline assembly according to claim 4, wherein the lifting lug is fixedly connected to the two back-to-back welded channel steel through a steel plate.

8. A mounting system for pipeline assembly, comprising:

a pipe clamp for pipeline assembly as claimed in any one of claims 2 to 7; and

and the hoist crane is connected with the lifting lug through a steel cable.