CN209870851U - Capsule coffee filling and sealing machine - Google Patents
Capsule coffee filling and sealing machine Download PDFInfo
- Publication number
- CN209870851U CN209870851U CN201920159109.8U CN201920159109U CN209870851U CN 209870851 U CN209870851 U CN 209870851U CN 201920159109 U CN201920159109 U CN 201920159109U CN 209870851 U CN209870851 U CN 209870851U
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- cup
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- capsule
- working
- sealing
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- 239000002775 capsule Substances 0.000 title claims abstract description 71
- 238000007789 sealing Methods 0.000 title claims abstract description 54
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 38
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 17
- 238000007599 discharging Methods 0.000 claims description 34
- 210000001503 joint Anatomy 0.000 claims description 19
- 238000001514 detection method Methods 0.000 claims description 17
- 239000000843 powder Substances 0.000 claims description 14
- 238000002360 preparation method Methods 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 7
- 230000001954 sterilising effect Effects 0.000 claims description 6
- 238000004659 sterilization and disinfection Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 5
- 239000000796 flavoring agent Substances 0.000 abstract description 5
- 235000019634 flavors Nutrition 0.000 abstract description 5
- 239000001301 oxygen Substances 0.000 abstract description 5
- 229910052760 oxygen Inorganic materials 0.000 abstract description 5
- 230000002035 prolonged effect Effects 0.000 abstract description 4
- 241000533293 Sesbania emerus Species 0.000 description 4
- 229910001873 dinitrogen Inorganic materials 0.000 description 4
- 239000012528 membrane Substances 0.000 description 4
- 238000009924 canning Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 235000015110 jellies Nutrition 0.000 description 1
- 239000008274 jelly Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
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- Basic Packing Technique (AREA)
Abstract
The utility model relates to a capsule coffee filling and sealing machine, which integrates the steps of vacuumizing, nitrogen filling, film sealing and the like on the same working station skillfully, injects nitrogen to fill and maintain the pressure balance of a capsule cup while exhausting air, and then seals the film immediately; on one hand, the deformation problem of the capsule cup during filling and sealing is effectively solved, so that thinner and more environment-friendly materials can be applied to the manufacture of the capsule cup; on the other hand, the oxygen content in the finished coffee capsule is obviously reduced, the quality guarantee period is prolonged, and the consistency of the taste and the flavor of the coffee is ensured.
Description
Technical Field
The utility model relates to a food processing machine field especially relates to a capsule coffee filling capper.
Background
The quality guarantee period of the coffee bean can be more than one year. However, in the case of roasted coffee beans, the coffee beans are already stale after only 15 days at most after contact with air. In the case of ground coffee powder, the ground coffee powder is kept in contact with air for only 10 hours at the maximum, and the ground coffee powder is also stale. To solve this problem, there is a capsule coffee used in conjunction with a special coffee machine; the product is prepared by specially processing coffee beans into coffee powder, sealing the coffee powder in a capsule cup similar to a jelly cup, and filling nontoxic inert gas such as nitrogen in the capsule cup to isolate oxygen and prolong the shelf life. When coffee needs to be brewed, the coffee capsule is placed in a special capsule type coffee machine, and a brewing key is pressed, so that other operations are not needed, the consistency of the taste and the flavor of the coffee is ensured, and the convenience is realized.
In the process of filling and sealing the existing capsule coffee, the package is firstly vacuumized to remove the original air; however, the process has a considerable demand on the material of the package, and the lighter and thin material is easily affected by negative pressure to collapse inwards and deform in the process of vacuumizing. The problem not only increases the material cost of the capsule cup, but also is extremely not favorable for the popularization and the use of future environment-friendly materials on the capsule cup.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a capsule coffee filling capper that can solve above-mentioned problem is realized by following technical scheme:
a capsule coffee filling and sealing machine comprises a rack, an electric cabinet and a motor, wherein a working table seat is arranged on the rack, a working disc is arranged on the working table seat, and a plurality of cup bearing holes are uniformly distributed on the working disc around the axis of the working disc; the motor is arranged below the working table seat and drives the working disc to rotate; the method is characterized in that: the working table seat is sequentially provided with working stations around the axis of the working disc, wherein the working stations comprise a cup falling station, a feeding station, an integrated sealing station and a cup discharging station; the cup bearing holes are matched with the operation stations; a cup falling device is arranged on the cup falling station; a feeding device is arranged on the feeding station; the integrated sealing station is provided with an integrated sealing device, and the integrated sealing device comprises a vacuum pump, an inflation mechanism, a sealing film supply mechanism, a butt joint and a lifting mechanism; the butt joint is sequentially provided with a vacuum port, a nitrogen pressurizing ring and a heat sealing ring in a separating way from the center of a circle to the shell; the vacuum port is provided with a first filter screen which is communicated with the vacuum pump through a vacuum conduit; the nitrogen pressurization ring is provided with a second filter screen which is communicated with the inflation mechanism through a nitrogen guide pipe; the lifting mechanism is arranged on the working table seat and controls the butt joint to lift; and the cup discharging station is provided with a cup discharging device and a cup discharging chute, and the cup discharging chute is positioned on the side edge of the cup discharging device and extends out of the rack.
Compared with the prior art, the utility model provides a capsule coffee filling capper scheme, through the step integration such as evacuation, nitrogen gas fill and seal the membrane in same work station ingeniously go on, inject nitrogen gas into and fill and maintain the pressure balance of capsule cup when exhausting the air, seal the membrane immediately afterwards; on one hand, the deformation problem of the capsule cup during filling and sealing is effectively solved, so that thinner and more environment-friendly materials can be applied to the manufacture of the capsule cup; on the other hand, the oxygen content in the finished coffee capsule is obviously reduced, the quality guarantee period is prolonged, and the consistency of the taste and the flavor of the coffee is ensured.
In one embodiment, the cup dropping device comprises a cup storage rack, a cup dropping chute and a reciprocating drive mechanism; the cup storage rack is positioned above the working disc and is vertical to the working disc; the cup falling mechanism is positioned between the cup storage rack and the working disc, and the cup falling chute is provided with a preparation position, a cup falling opening and a separating plate; the preparation position and the cup falling opening are respectively positioned at two ends of the cup falling chute; the separating plate is a pair of protruding parts arranged on the chute wall of the cup dropping chute and inclines above the cup dropping opening from the space between the preparation position and the cup dropping opening; the reciprocating driving mechanism controls the cup falling chute to move in a reciprocating manner.
The cup falling device is simple in structural design and stable and reliable in operation, subsequent maintenance work of equipment is simplified, and production efficiency of the cup falling device is improved.
As an improvement to the scheme, the edge of the butt joint shell is provided with a powder removing nozzle which is communicated with the nitrogen guide pipe. The powder removing nozzle is additionally arranged, so that coffee powder scattered on the edge of the capsule cup can be blown off completely, preparation is made for subsequent film sealing operation, and the film sealing quality is improved.
In one embodiment, the operation station further comprises a cup detection station arranged between the cup falling station and the feeding station; and the cup detection station is provided with a cup detection device.
Further, the cup detection device is a photoelectric detection device.
By adding the cup detection station, whether the cup is successfully dropped in the previous cup dropping operation can be detected, and invalid operation in subsequent operation is avoided; this effect can be achieved simply and easily using a photo detection device.
Furthermore, an ultraviolet sterilization device can be added and arranged between the cup falling station and the charging station; the ultraviolet sterilization device comprises a lampshade and an ultraviolet lamp tube arranged below the lampshade.
In one embodiment, the cup discharging device comprises a cup discharging seat, a top supporting mechanism and a cup discharging hooking mechanism; the jacking mechanism is arranged on the cup outlet seat and is positioned below the working disc; the cup discharging hooking mechanism is arranged on the cup discharging seat and is positioned above the working disc.
Drawings
Fig. 1 is a main view of the capsule coffee filling and sealing machine of the present invention;
FIG. 2 is a side view of the capsule coffee filling and sealing machine of the present invention;
fig. 3 is a schematic view of the butt joint in the integrated sealing device of the capsule coffee filling and sealing machine of the present invention;
FIG. 4 is a front view and a top view of a cup dropping chute of the cup dropping device of the capsule coffee filling and sealing machine of the present invention;
fig. 5 is a schematic view of the cup discharging device of the capsule coffee filling and sealing machine of the present invention.
Detailed Description
Referring to fig. 1 to 5, a capsule coffee filling and sealing machine comprises a frame 1, an electric cabinet 2 and a motor 3, wherein a working table base is arranged on the frame 1, a working disc is arranged on the working table base, and a plurality of cup bearing holes are uniformly distributed on the working disc around the axis of the working disc; the motor 3 is arranged below the working table seat and drives the working disc to rotate; the method is characterized in that: the working table seat is sequentially provided with working stations around the axis of the working disc, wherein the working stations comprise a cup falling station, a feeding station, an integrated sealing station and a cup discharging station; the cup bearing holes are matched with the operation stations; a cup falling device 4 is arranged on the cup falling station; a feeding device 7 is arranged on the feeding station; the integrated sealing station is provided with an integrated sealing device 8, and the integrated sealing device comprises a vacuum pump, an inflation mechanism, a sealing film supply mechanism 81, a butt joint 82 and a lifting mechanism 83; the butt joint is sequentially provided with a vacuum port 821, a nitrogen pressurizing ring 822 and a heat sealing ring 823 in a separating way from the center of a circle to the shell; the vacuum port is provided with a first filter screen which is communicated with the vacuum pump through a vacuum conduit; the nitrogen pressurization ring is provided with a second filter screen which is communicated with the inflation mechanism through a nitrogen guide pipe; the lifting mechanism 83 is mounted on the working table base and controls the butt joint 82 to lift; and a cup discharging device 9 and a cup discharging chute 9a are arranged on the cup discharging station, and the cup discharging chute is positioned on the side edge of the cup discharging device and extends out of the rack.
The process of the capsule coffee for completing the canning and sealing in the operation of the capsule coffee canning and sealing machine in the scheme is as follows: the empty capsule cup is released from the cup dropping device 4 to the cup bearing hole; after the empty capsule cup rotates to a feeding station along with the working disc, the feeding device 7 can fill coffee powder into the empty capsule cup; after the capsule cup rotates to the station of the integrated sealing device along with the working disc, the butt joint 82 descends and is in butt joint with the capsule cup, the vacuum pump starts to pump out air in the capsule cup, the inflation mechanism then starts to inject nitrogen into the capsule cup for supplementing to maintain the pressure balance of the capsule cup, after a period of time, the vacuum pump stops working and the air supply speed of the inflation mechanism is slowed down, meanwhile, the butt joint 82 rises for a certain distance to relieve the butt joint state with the capsule cup, the sealing film supply mechanism supplies a sealing film material to the capsule cup immediately, then the inflation mechanism stops working, and the butt joint 82 descends again for butt joint with the capsule cup and carries out heat sealing; after the capsule cup rotates to a cup outlet station along with the working disc, the cup outlet device 9 takes the capsule cup out of the cup bearing hole and transfers the capsule cup to the cup outlet chute 9 a.
Compared with the prior art, the utility model provides a capsule coffee filling capper scheme, through the step integration such as evacuation, nitrogen gas fill and seal the membrane in same work station ingeniously go on, inject nitrogen gas into and fill and maintain the pressure balance of capsule cup when exhausting the air, seal the membrane immediately afterwards; on one hand, the deformation problem of the capsule cup during filling and sealing is effectively solved, so that thinner and more environment-friendly materials can be applied to the manufacture of the capsule cup; on the other hand, the oxygen content in the finished coffee capsule is obviously reduced, the quality guarantee period is prolonged, and the consistency of the taste and the flavor of the coffee is ensured.
Specifically, the vacuum conduit and the nitrogen conduit can be laid in the same protective sleeve.
In one embodiment, the cup dropping device 4 comprises a cup storage rack, a cup dropping chute 41 and a reciprocating drive mechanism; the cup storage rack is positioned above the working disc and is vertical to the working disc; the cup dropping mechanism is positioned between the cup storage rack and the working disc, and the cup dropping chute 41 is provided with a preparation position 41a, a cup dropping opening 41b and a separation plate 41 c; the preparation position 41a and the cup dropping opening 41b are respectively positioned at two ends of the cup dropping chute 41; the separating plate 41c is a pair of protrusions arranged on the groove wall of the cup dropping chute 41, and is inclined above the cup dropping opening 41b from the space between the preparation position 41a and the cup dropping opening 41 b; the reciprocating driving mechanism controls the cup dropping chute 41 to reciprocate.
In particular, empty capsule cups are stacked in the cup storage rack, housed in the preparation station 41 a; when the reciprocating driving mechanism controls the cup dropping chute 41 to move, the empty capsule cups are kept fixed relative to the rack in the horizontal direction, and the empty capsule cups on the second layer and above are scooped up by the separating plate 41c and separated from the empty capsule cup at the lowest part; while the lowermost empty capsule cup moves relative to the cup drop chute 41 to the cup drop mouth 41b and drops into the cup well directly below. The cup falling device 4 is simple in structural design and stable and reliable in operation, subsequent maintenance work of equipment is simplified, and production efficiency of the cup falling device is improved.
The edge of the shell of the butt joint 62 is provided with a powder removing nozzle 624, and the powder removing nozzle 624 is communicated with the nitrogen guide pipe. The powder removing nozzle 624 is additionally arranged, so that coffee powder scattered on the edge of the capsule cup can be blown off completely, preparation is made for subsequent film sealing operation, and the film sealing quality is improved.
In one embodiment, the operation station further comprises a cup detection station arranged between the cup falling station and the feeding station; and the cup detection station is provided with a cup detection device 5. The cup detecting means 5 is preferably a photo detecting means.
By adding the cup detection station, whether the cup is successfully dropped in the previous cup dropping operation can be detected, and invalid operation in subsequent operation is avoided; this effect can be achieved simply and easily using a photo detection device.
An ultraviolet sterilization device 6 can be additionally arranged between the cup dropping station and the feeding station; the ultraviolet sterilization device 6 comprises a lampshade and an ultraviolet lamp tube arranged below the lampshade.
In one embodiment, the cup discharging device 9 comprises a cup discharging seat 91, a supporting mechanism 92, a cup discharging hooking mechanism 93; the jacking mechanism 92 is arranged on the cup outlet seat and is positioned below the working disc; the cup discharging hooking mechanism 93 is installed on the cup discharging seat and is positioned above the working disc.
After the encapsulated capsule coffee rotates to a cup outlet station along with the working disc, the capsule cup is jacked up by the jacking mechanism and is separated from the cup bearing hole, and the cup outlet hooking mechanism immediately takes the capsule cup to be delivered to the cup outlet chute 9 a.
The capsule coffee filling and sealing machine of the utility model effectively solves the problem of deformation of the capsule cup during filling and sealing, so that thinner and even more environment-friendly materials can be applied to the manufacture of the capsule cup; on the other hand, the oxygen content in the finished coffee capsule is obviously reduced, the quality guarantee period is prolonged, the consistency of the taste and the flavor of the coffee is ensured, and the popularization value is very high.
The present invention is not limited to the above embodiment, and if various modifications or variations of the present invention do not depart from the spirit and scope of the present invention, they are intended to be included within the scope of the claims and their equivalents.
Claims (7)
1. A capsule coffee filling and sealing machine comprises a rack, an electric cabinet and a motor, wherein a working table seat is arranged on the rack, a working disc is arranged on the working table seat, and a plurality of cup bearing holes are uniformly distributed on the working disc around the axis of the working disc; the motor is arranged below the working table seat and drives the working disc to rotate; the method is characterized in that: the working table seat is sequentially provided with working stations around the axis of the working disc, wherein the working stations comprise a cup falling station, a feeding station, an integrated sealing station and a cup discharging station; the cup bearing holes are matched with the operation stations; a cup falling device is arranged on the cup falling station; a feeding device is arranged on the feeding station; the integrated sealing station is provided with an integrated sealing device, and the integrated sealing device comprises a vacuum pump, an inflation mechanism, a sealing film supply mechanism, a butt joint and a lifting mechanism; the butt joint is sequentially provided with a vacuum port, a nitrogen pressurizing ring and a heat sealing ring in a separating way from the center of a circle to the shell; the vacuum port is provided with a first filter screen which is communicated with the vacuum pump through a vacuum conduit; the nitrogen pressurization ring is provided with a second filter screen which is communicated with the inflation mechanism through a nitrogen guide pipe; the lifting mechanism is arranged on the working table seat and controls the butt joint to lift; and the cup discharging station is provided with a cup discharging device and a cup discharging chute, and the cup discharging chute is positioned on the side edge of the cup discharging device and extends out of the rack.
2. The capsule coffee filling and sealing machine of claim 1, wherein: the cup falling device comprises a cup storage rack, a cup falling chute and a reciprocating driving mechanism; the cup storage rack is positioned above the working disc and is vertical to the working disc; the cup falling mechanism is positioned between the cup storage rack and the working disc, and the cup falling chute is provided with a preparation position, a cup falling opening and a separating plate; the preparation position and the cup falling opening are respectively positioned at two ends of the cup falling chute; the separating plate is a pair of protruding parts arranged on the chute wall of the cup dropping chute and inclines above the cup dropping opening from the space between the preparation position and the cup dropping opening; the reciprocating driving mechanism controls the cup falling chute to move in a reciprocating manner.
3. The capsule coffee filling and sealing machine of claim 1, wherein: and the edge of the butt joint shell is provided with a powder removing nozzle which is communicated with the nitrogen guide pipe.
4. The capsule coffee filling and sealing machine of claim 1, wherein: the operation station also comprises a cup detection station which is arranged between the cup falling station and the feeding station; and the cup detection station is provided with a cup detection device.
5. The capsule coffee filling and sealing machine of claim 4, wherein: the cup detection device is a photoelectric detection device.
6. The capsule coffee filling and sealing machine of claim 1, wherein: the ultraviolet sterilization device is arranged between the cup falling station and the feeding station; the ultraviolet sterilization device comprises a lampshade and an ultraviolet lamp tube arranged below the lampshade.
7. The capsule coffee filling and sealing machine of claim 1, wherein: the cup discharging device comprises a cup discharging seat, a top supporting mechanism and a cup discharging hooking mechanism; the jacking mechanism is arranged on the cup outlet seat and is positioned below the working disc; the cup discharging hooking mechanism is arranged on the cup discharging seat and is positioned above the working disc.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920159109.8U CN209870851U (en) | 2019-01-29 | 2019-01-29 | Capsule coffee filling and sealing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920159109.8U CN209870851U (en) | 2019-01-29 | 2019-01-29 | Capsule coffee filling and sealing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209870851U true CN209870851U (en) | 2019-12-31 |
Family
ID=68952156
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920159109.8U Active CN209870851U (en) | 2019-01-29 | 2019-01-29 | Capsule coffee filling and sealing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209870851U (en) |
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2019
- 2019-01-29 CN CN201920159109.8U patent/CN209870851U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A capsule coffee filling and sealing machine Effective date of registration: 20231017 Granted publication date: 20191231 Pledgee: China Merchants Bank Limited by Share Ltd. Guangzhou branch Pledgor: GUANGZHOU SIGNKING AUTOMATION CO.,LTD. Registration number: Y2023980061143 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |