CN209869430U - Plastic product ultrasonic welding device - Google Patents

Plastic product ultrasonic welding device Download PDF

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Publication number
CN209869430U
CN209869430U CN201920281849.9U CN201920281849U CN209869430U CN 209869430 U CN209869430 U CN 209869430U CN 201920281849 U CN201920281849 U CN 201920281849U CN 209869430 U CN209869430 U CN 209869430U
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China
Prior art keywords
ultrasonic welding
top end
sliding
plate
welding device
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CN201920281849.9U
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Chinese (zh)
Inventor
杨崟
宋福钟
张斯翀
柯楚群
陈建明
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Shantou Nanhai Gulf Industry Co Ltd
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Shantou Nanhai Gulf Industry Co Ltd
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Abstract

The utility model discloses an ultrasonic welding device for plastic products, which belongs to the technical field of welding devices and comprises a base, the front and the back of the top end of the base are symmetrically provided with slide rails, the slide rails are connected with a first slide block in a sliding way, the top end of the first slide block is provided with a transverse plate, the top end of the transverse plate is provided with slide grooves in bilateral symmetry, the slide rail, the first slide block, the second slide block, the slide grooves, the transverse plate and other structures can flexibly move the position of the support plate, so that the welding position of the plastic product on the carrier plate is superposed with the welding spot position of the ultrasonic welding machine, thereby facilitating the practical use, through the movable rack, the double-wheel driving shaft, the worm and other structures, the ultrasonic welding machine can be manually driven to move downwards, the structure is simple, the production cost is low, the welding operation process is simple and fast, and meanwhile, the connection mode of the worm and the wheel has a self-locking effect.

Description

Plastic product ultrasonic welding device
Technical Field
The utility model relates to a welding set technical field specifically is a plastic products ultrasonic welding device.
Background
The ultrasonic welding machine can be divided into an automatic welding machine, a semi-automatic ultrasonic welding machine and a manual welding machine according to the automation level, and for modern enterprises, the higher the automation level is, the more favorable the enterprise flow line production is, so the use of the automatic welding machine is a future trend of the enterprises, the ultrasonic plastic welding principle is that a generator generates a high-pressure and high-frequency signal of 20KHz (or 15KHz), the signal is converted into high-frequency mechanical vibration through a transduction system, the high-frequency mechanical vibration is added on a plastic product workpiece, the temperature transmitted to an interface is increased through the friction between the surface of the workpiece and molecules, when the temperature reaches the melting point of the workpiece, the interface of the workpiece is rapidly melted and then filled in the gap between the interfaces, when the vibration stops, the workpiece is cooled and shaped under a certain pressure at the same time, the perfect welding is achieved, but due to the factors of the size of the welded workpiece, which makes the welding process a hindrance and for which we need to fix the work pieces, we propose an ultrasonic welding machine.
For example, chinese patent application No. CN201721908627.2 an ultrasonic welding machine, including the device bottom plate, the L-shaped dead lever is installed on the top of device bottom plate, ultrasonic welding device is installed to the one end of the horizontal support arm of L-shaped dead lever, elevating gear is installed on the top of device bottom plate, elevating gear includes fixed pipe, the inside sliding connection of fixed pipe has flexible ratch, the bottom welding of flexible ratch has the metal plectane, and the diameter of metal plectane is greater than the diameter of the open-ended top of flexible pipe, the top welding of flexible ratch has fixing device, fixing device is including putting the thing board, the bottom of putting the thing board links to each other with the top welding of flexible tooth trunk, the top of putting the thing board is equipped with two sets of fixed plates, the plate body of fixed plate all is equipped with circular. Compared with the prior art, the utility model discloses can make ultrasonic welding machine can carry out the adjustment of height and position to the work piece at the during operation to make things convenient for going on of whole welding process.
Although the height of the workpiece can be adjusted by the ultrasonic welding machine, the workpiece fixing mechanism is fixed in position and cannot move in multiple directions, so that the welding spot of the workpiece is single in position, the practicability is low, the ultrasonic welding machine is not beneficial to actual use, meanwhile, the device controls the ultrasonic welding machine to perform a welding process through the PLC, the structure is complex, the manufacturing cost is higher, and the existing device is complex to operate and inconvenient to use for welding of small workpieces in actual use. Based on this, the utility model designs a plastic products ultrasonic welding device to solve above-mentioned problem.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a plastic products ultrasonic welding device, though can carry out height control to the work piece with the current device that proposes in solving above-mentioned background art, but the work piece fixed establishment rigidity of its setting, can not carry out multi-direction ascending removal, lead to work piece solder joint position singleness, the practicality is little, be unfavorable for in-service use, the device controls ultrasonic welding machine through the PLC controller to carry out welding process simultaneously, its structure is complicated, the cost is more expensive, to the welding of in-service use small-size work piece, current device complex operation, awkward problem.
In order to achieve the above object, the utility model provides a following technical scheme: an ultrasonic welding device for plastic products comprises a base, wherein slide rails are symmetrically arranged at the front and back of the top end of the base, a first slide block is connected onto the slide rails in a sliding manner, a transverse plate is arranged at the top end of the first slide block, slide grooves are symmetrically formed at the left and right of the top end of the transverse plate, a second slide block is connected into the slide grooves in a sliding manner, a support plate is arranged at the top end of the second slide block, a fixed plate is arranged at the left side of the top end of the support plate, a rotary shaft seat is arranged at the right side of the top end of the support plate, a rocker is arranged on the rotary shaft seat in a screwed manner, a movable clamping plate is arranged at the left end of the rocker, a vertical beam is arranged at the rear side of the top end of the base, a cross beam is arranged at the top end of the, the bottom end of the movable rack is provided with an ultrasonic welding machine, the middle part of the right side wall of the sleeve seat is provided with an increase cavity, a double-wheel driving shaft is horizontally and rotatably arranged in the increase cavity, the gear end of the double-wheel driving shaft is meshed with the teeth of the movable rack, the bottom side of the increase cavity is horizontally and rotatably provided with a worm, the worm is meshed with the turbine end of the double-wheel driving shaft, and the right end of the worm penetrates through the right side wall of the increase cavity and is connected with a turntable.
Preferably, the double-wheel driving shaft comprises a rotating shaft, and a gear and a turbine are respectively sleeved on the rotating shaft from left to right.
Preferably, there are two sets of limiting slide blocks, and the distance between the two sets of limiting slide blocks is 10-15 cm.
Preferably, an auxiliary triangular plate is arranged in front of the vertical beam and the transverse beam.
Preferably, two ends of the sliding rail are provided with limiting flanges.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses a slide rail, first slider, second slider, spout, diaphragm isotructure that set up can remove the support plate position in a flexible way for plastic products welding position on the support plate coincides with ultrasonic welding machine solder joint position, and the in-service use of being convenient for, through the movable rack that sets up, double round drive shaft, worm isotructure, can manual drive ultrasonic welding machine move down, simple structure, and manufacturing cost is lower, and the welding operation process is simple swift, and the connected mode of turbine worm has the auto-lock effect simultaneously.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a left side view of the present invention;
FIG. 3 is an enlarged schematic view of the utility model at A;
fig. 4 is a schematic view of the structure of the dual-wheel driving shaft of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1-base, 2-slide rail, 3-first slide block, 4-transverse plate, 5-slide groove, 6-second slide block, 7-carrier plate, 8-fixing plate, 9-rotating shaft seat, 10-rocker, 11-movable clamping plate, 12-vertical beam, 13-cross beam, 14-sleeve seat, 15-movable rack, 16-limit slide block, 17-strip-shaped clamping groove, 18-ultrasonic welding machine, 19-increasing cavity, 20-double-wheel driving shaft, 21-worm, 22-rotating disc, 201-rotating shaft, 202-gear and 203-turbine.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: an ultrasonic welding device for plastic products comprises a base 1, slide rails 2 are symmetrically arranged at the front and back of the top end of the base 1, a first slide block 3 is connected on the slide rails 2 in a sliding manner, a transverse plate 4 is arranged at the top end of the first slide block 3, slide grooves 5 are symmetrically arranged at the left and right of the top end of the transverse plate 4, a second slide block 6 is connected in the slide grooves 5 in a sliding manner, a support plate 7 is arranged at the top end of the second slide block 6, a fixing plate 8 is arranged at the left side of the top end of the support plate 7, a rotating shaft seat 9 is arranged at the right side of the top end of the support plate 7, a rocker 10 is arranged on the rotating shaft seat 9 in a screwing manner, a movable clamping plate 11 is arranged at the left end of the rocker 10, a vertical beam 12 is arranged at the rear side of the top end of the base 1, a cross beam 13 is arranged at, the bottom end of the movable rack 15 is provided with an ultrasonic welding machine 18, the middle part of the right side wall of the sleeve seat 14 is provided with an increase cavity 19, a double-wheel driving shaft 20 is horizontally arranged in the increase cavity 19 in a rotating mode, the gear end of the double-wheel driving shaft 20 is meshed and connected with the teeth of the movable rack 15, the bottom side of the increase cavity 19 is horizontally provided with a worm 21 in a rotating mode, the worm 21 is meshed and connected with the gear end of the double-wheel driving shaft 20, and the right end of the worm 21 penetrates through the right side wall of the increase cavity 19 and is connected.
Further, double round drive shaft 20 is including axis of rotation 201, turns to the right gear 202 and the turbine 203 of having cup jointed respectively from a left side on the axis of rotation 201, and this structure and rack cooperation can drive the rack and reciprocate, and the mode that the turbine worm is connected has the auto-lock effect.
Furthermore, the spacing slide blocks 16 are two groups, and the distance between the two groups of spacing slide blocks 16 is 10-15 cm, so that the movable rack and the spacing slide blocks are more stable in connection.
Furthermore, an auxiliary triangular plate is arranged in front of the vertical beam 12 and the cross beam 13, so that the supporting effect is increased.
Furthermore, two ends of the slide rail 2 are provided with limiting flanges, so that the slide block is prevented from being separated from the slide rail.
One specific application of this embodiment is: the device is an ultrasonic welding device for plastic products. Before the device is used, plastic products to be welded are sequentially placed between a fixed plate 8 and a movable clamping plate 11, the rocker 10 is rotated, the screwed rocker 10 moves leftwards to clamp the plastic products, then the support plate 7 is pushed leftwards and rightwards according to the welding pen position of an ultrasonic welding machine 18, the first sliding block 3 moves leftwards and rightwards on the sliding rail 2, so that the welding point of the plastic products is close to the welding pen end of the ultrasonic welding machine 18, the support plate 7 is pushed forwards and backwards, the second sliding block 6 moves in the sliding groove 5, and the welding point of the plastic products and the working area of the ultrasonic welding pen are on the same vertical line by moving the support plate 7. After the position of the support plate 7 is adjusted, the ultrasonic welding machine 18 can be started, the turntable 22 is rotated manually, the turntable 22 drives the worm 21 to rotate, the worm drives the turbine 203 to rotate, the coaxial gear 202 is further driven to rotate, the gear 202 rotates anticlockwise, the movable rack 15 is driven to move downwards through the meshing effect, the movable rack 15 moves downwards to drive the ultrasonic welding machine 18 to move downwards, a welding pen is in contact with a plastic product, and a spot welding process is started.
In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims (5)

1. The utility model provides a plastic products ultrasonic welding device, including base (1), its characterized in that: the sliding rail mechanism is characterized in that sliding rails (2) are symmetrically arranged at the front and back of the top end of the base (1), a first sliding block (3) is connected onto the sliding rails (2) in a sliding manner, a transverse plate (4) is arranged at the top end of the first sliding block (3), sliding grooves (5) are symmetrically formed in the left and right of the top end of the transverse plate (4), a second sliding block (6) is connected into the sliding grooves (5) in a sliding manner, a support plate (7) is arranged at the top end of the second sliding block (6), a fixing plate (8) is arranged on the left side of the top end of the support plate (7), a rotating shaft seat (9) is arranged on the right side of the top end of the support plate (7), a rocker (10) is arranged on the rotating shaft seat (9) in a screwing manner, a movable clamping plate (11) is arranged at the left end of the rocker (, the improved energy-saving type gear transmission mechanism is characterized in that a movable rack (15) is vertically arranged in the sleeve seat (14), a limiting slide block (16) is fixedly arranged on the left side wall of the sleeve seat (14), a bar-shaped clamping groove (17) matched with the limiting slide block (16) is formed in the movable rack (15), an ultrasonic welding machine (18) is arranged at the bottom end of the movable rack (15), an increase cavity (19) is arranged in the middle of the right side wall of the sleeve seat (14), a double-wheel driving shaft (20) is horizontally arranged in the increase cavity (19) in a rotating mode, the gear end of the double-wheel driving shaft (20) is meshed with teeth of the movable rack (15) in a meshing mode, a worm (21) is horizontally arranged on the inner bottom side of the increase cavity (19) in a rotating mode, the worm (21) is meshed with the turbine end of the double-wheel driving shaft (20) in a rotating mode, and the.
2. A plastic product ultrasonic welding device according to claim 1, characterized in that: the double-wheel driving shaft (20) comprises a rotating shaft (201), and a gear (202) and a turbine (203) are respectively sleeved on the rotating shaft (201) from left to right.
3. A plastic product ultrasonic welding device according to claim 1, characterized in that: the two groups of limiting sliding blocks (16) are arranged, and the distance between the two groups of limiting sliding blocks (16) is 10-15 cm.
4. A plastic product ultrasonic welding device according to claim 1, characterized in that: an auxiliary triangular plate is arranged in front of the vertical beam (12) and the cross beam (13).
5. A plastic product ultrasonic welding device according to claim 1, characterized in that: and limiting flanges are arranged at two ends of the sliding rail (2).
CN201920281849.9U 2019-03-06 2019-03-06 Plastic product ultrasonic welding device Active CN209869430U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920281849.9U CN209869430U (en) 2019-03-06 2019-03-06 Plastic product ultrasonic welding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920281849.9U CN209869430U (en) 2019-03-06 2019-03-06 Plastic product ultrasonic welding device

Publications (1)

Publication Number Publication Date
CN209869430U true CN209869430U (en) 2019-12-31

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ID=68953923

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920281849.9U Active CN209869430U (en) 2019-03-06 2019-03-06 Plastic product ultrasonic welding device

Country Status (1)

Country Link
CN (1) CN209869430U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112936877A (en) * 2021-02-26 2021-06-11 苏州合德乐硅胶科技有限公司 Ultrasonic welding machine
CN114909985A (en) * 2022-05-24 2022-08-16 西安航空学院 Key groove symmetry tolerance detection teaching aid and detection device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112936877A (en) * 2021-02-26 2021-06-11 苏州合德乐硅胶科技有限公司 Ultrasonic welding machine
CN114909985A (en) * 2022-05-24 2022-08-16 西安航空学院 Key groove symmetry tolerance detection teaching aid and detection device
CN114909985B (en) * 2022-05-24 2023-09-12 西安航空学院 Key groove symmetry tolerance detection teaching aid and detection device

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