CN209869339U - High-order airtight feeding system of premixed PVC powder - Google Patents
High-order airtight feeding system of premixed PVC powder Download PDFInfo
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- CN209869339U CN209869339U CN201920433663.0U CN201920433663U CN209869339U CN 209869339 U CN209869339 U CN 209869339U CN 201920433663 U CN201920433663 U CN 201920433663U CN 209869339 U CN209869339 U CN 209869339U
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Abstract
The high-level closed premixed PVC powder feeding system comprises an extruder hopper on a screw extruder, a powder storage and transportation feeding tank arranged on a feeding platform, a transportation vehicle body for carrying the powder storage and transportation feeding tank, and a feeding port sealing system arranged in a feeding working area of the feeding platform. This high-order airtight feeding system of PVC premix adopts closed PVC powder warehousing and transportation feed jar, utilize the self gravity of PVC premix to carry out the feed to the extruder hopper on the screw extruder, under the feed transport production mode of intermittent type formula powder, it is too many to have solved because the link of transporting in the premix material transportation process, and the compounding district is nearer with extrusion processing district distance, make the powder raise dust that produces in each link of transporting and the powder dust that the compounding district produced all cause serious air pollution's problem to extrusion processing district environment, the production environment in extrusion processing district has been improved, staff's health has been ensured.
Description
Technical Field
The utility model relates to a mix PVC powder feeding system in advance, in particular to mix high-order airtight feeding system of PVC powder in advance.
Background
The PVC wood-plastic material is a wood substitute material widely applied in the fields of building decoration, furniture home decoration, packaging decoration and the like, the production of the product adopts a processing technology of heating and extruding a prepared powdery premixed material, and the basic process flow is as follows: batching → mixing → conveying → extrusion molding, wherein the conveying link is divided into a continuous mode and an intermittent mode. The continuous conveying mode is a mode that the premixed materials are continuously conveyed to the upper part of a hopper of the extruder by an air conveying pipeline or an auger type screw propeller and are directly and continuously put into the hopper; the intermittent conveying mode is a mode that the premixed materials are firstly conveyed to a premixed material storage groove beside the extruder in batches and then conveyed to the hopper of the extruder by utilizing a lifting auger screw propeller. The continuous conveying mode has high automation degree, is suitable for large modern enterprises with continuous automatic production, has high equipment investment and maintenance cost, has strict requirements on the mixing quality of the premixed materials and the continuity degree of the production, and is not suitable for the production requirements of common small and medium-sized enterprises. At present, PVC wood-plastic product production enterprises generally adopt an intermittent material conveying mode, after premixed materials are conveyed to an extrusion processing area from a mixing area and are guided into a premixed material storage tank 50, the premixed materials are conveyed into an extruder hopper 30 by a lifting auger screw propeller 40 to finish extrusion processing as shown in figure 1, and the conveying mode has the characteristics of small equipment investment, controllable conveying process and difficulty in layering of the premixed materials. However, since the transportation links are too many in the process of conveying the premixed material, and the premixed material is transported from the mixing area to the extrusion processing area in an open manner, the distance between the mixing area and the extrusion processing area is not too long, so that the powder dust generated in each transportation link and the powder dust generated in the mixing area cause serious air pollution to the environment of the extrusion processing area, and the physical health of workers in the extrusion processing area is seriously damaged, so that further improvement and improvement on a PVC premixed material feeding system applied in the existing production are necessary.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a high-order airtight feeding system of PVC powder in advance improves the extrusion processing production environment of PVC goods.
A high-position closed feeding system for premixed PVC powder comprises an extruder hopper 1 on a screw extruder 10, a powder storage and transportation feeding tank 2 arranged on a feeding platform 20, and a transportation vehicle body 3 for carrying the powder storage and transportation feeding tank 2.
The utility model discloses a sealing structure, including extruder hopper 1, feeding platform 20, sealing sleeve 5, feeding pipeline 4, support ring 11, feeding platform 20, feeding pipeline 4, feeding platform 20, feeding platform, feeding pipeline 4, feeding platform, feeding pipeline, feeding platform, feeding pipeline, feeding platform, feeding pipeline, feeding platform.
The powder storage and transportation feeding tank 2 is borne by the transportation vehicle body 3, is arranged on the feeding platform 20, is provided with a sealable feeding hole 6 at the top end and a discharging hole 7 at the bottom end, the inner diameter of an outlet of the discharging hole 7 is slightly smaller than the inner diameter of the feeding pipeline 4, and is arranged at a height matched with the height of the feeding pipeline 4 extending above the feeding platform 20, so that the butt joint gap between the discharging hole 7 and the end of the feeding pipeline 4 is reduced as much as possible.
During the production and operation of the screw extruder 10, the powder storage and transportation feed tank 2 which contains premixed powder and has the feed inlet 6 and the discharge outlet 7 which are hermetically sealed is transported from a mixing area or a mixing workshop to the feed platform 20 of a production area or a production workshop, the powder storage and transportation feed tank 2 is placed at a feed station by taking the transporting vehicle body 3 as a carrier, the discharge outlet 7 of the powder storage and transportation feed tank 2 is aligned with the port of the feed pipeline 4, the support ring 11 on the sealing sleeve 5 is lifted, the sealing sleeve 5 is pulled to seal the butt joint gap between the discharge outlet 7 and the end of the feed pipeline 4, then the discharge outlet 7 is opened, and the PVC powder automatically flows into the extruder hopper 1 through the feed pipeline 4 in a sealed state by using the self gravity of the PVC powder, completing the closed material supply process; because the inner diameter of the outlet of the discharge port 7 is smaller than the inner diameter of the feed pipeline 4 and the sealing function of the sealing sleeve 5, and the PVC premix powder has certain viscous characteristics, the continuous and stable supply of the PVC premix can be ensured, meanwhile, the PVC powder can not overflow from a butt joint gap between the feed port 7 and the end of the feed pipeline 4, and the continuous operation of the production operation process of the screw extruder 10 is ensured.
Further, a high-order airtight feeding system of PVC powder in advance still includes and is used for to discharge gate 7 with butt joint clearance between 4 ends of feed pipe carries out sealed feedway sealing device 21, feedway sealing device 21 sets up in feeding work area of feeding platform 20 includes: a curved surface turning plate 8 and a turning plate rotating shaft 9, wherein the bearing end 80 of the curved surface turning plate 8 is an arc-shaped panel, the arc-shaped curvature radius is matched with the curvature radius of the front wheel of the transporting vehicle body 3, the working end 81 of the curved surface turning plate 8 is a curved panel capable of extending up and down, the tail end curved surface is in an upward convex shape and is provided with an irregular central opening, the transverse maximum width of the irregular central opening is smaller than the diameter of the supporting ring 11 on the free end of the sealing sleeve 5, the sealing sleeve 5 is sleeved in the irregular central opening in a sleeved mode, the supporting ring 11 is hung on the tail end curved surface of the working end 81, the turning plate rotating shaft 9 is hinged between the bearing end 80 and the working surface 81 of the curved surface turning plate 8, two ends of the turning plate rotating shaft 9 are respectively and fixedly installed in the ground of the feeding platform 20, wherein the bearing end 80 is arranged in the arc-shaped groove 12 formed in the feeding platform 20, the working end 81 is positioned above the feeding platform 20, and the curved surface turnover plate 8 can rotate freely by taking the turnover plate rotating shaft 9 as a center.
Under the non-operating condition, with turn over board pivot 9 and be the axle center, because 8 work ends 81 of curved surface returning face plate have great gravity arm of force and moment than bearing end 80, so work ends 81 are natural state and place feed platform 20 subaerial, and bearing end 80 receives the effect of work ends 81 set up on feed platform 20 in the convex recess 12, with turn over board pivot 9 and be the axle center, it is relative the cambered surface perk certain angle of convex recess 12, at this moment, sealing sleeve 5 hangs down naturally and folds together, support ring 11 takes place work ends 81 on the tail end curved surface.
When the transporting vehicle body 3 loaded with the powder storage, transportation and supply tank 2 is placed at a supply station under the working state, the following steps are carried out: in the feeding working area of the feeding platform 20, when the feeding port 7 of the material storage, transportation and feeding tank 2 is aligned with the port of the feeding pipeline 4, the two front wheels of the transportation vehicle body 3 are positioned in the circular arc-shaped groove 12 which is formed on the feeding platform 20 and is internally provided with the force bearing end 80 of the curved surface turnover plate 8, under the action of the gravity of the powder storage, transportation and feeding tank 2 and the PVC premix contained in the powder storage, transportation and feeding tank, the force bearing end 80 of the curved surface turnover plate 8 which is tilted to a certain angle relative to the arc surface of the groove in the circular arc-shaped groove 12 is pressed on the circular arc-shaped curved surface in the circular arc-shaped groove 12, at the moment, the curved surface turnover plate 8 rotates by taking the turnover plate rotating shaft 9 as the axis, the working end 81 of the curved surface turnover plate 8 pulls the support ring 11 which is hung on the curved surface at the tail end to lift to a certain height, and simultaneously pulls the sealing, the extension length exceeds the extension height of the feeding pipeline 4 and reaches a certain height position at the upper end of a feeding port 7 of the powder storage and transportation feeding tank 2, and a butt joint gap between the feeding port 7 and the end of the feeding pipeline 4 is shielded to implement sealing protection; the convex curved surface at the tail end of the working end 81 of the curved surface turnover plate 8 can ensure continuous and smooth relative movement between the curved surface turnover plate and the support ring 11, and the sealing sleeve 5 keeps vertical stretching and extending.
The utility model has the advantages that: the high-level closed feeding system for the premixed PVC powder adopts a closed PVC powder storage, transportation and feeding tank, and utilizes the self gravity of PVC premix to feed an extruder hopper on a screw extruder, and solves the problems that the conveying links in the process of conveying the premixed material are too many, the distance between a mixing area and an extrusion processing area is short, and the serious air pollution is caused to the environment of the extrusion processing area by powder dust generated in each conveying link and powder dust generated in the mixing area under the feeding and conveying production mode of intermittent powder, so that the production environment of the extrusion processing area is improved, and the health of workers is ensured.
Drawings
Fig. 1 is a schematic diagram of an operation structure of an intermittent material conveying mode in the prior art.
FIG. 2 is a schematic view of the non-feeding state of the PVC premix high-level closed feeding system.
FIG. 3 is a schematic view of the feeding state of the PVC premix high-level closed feeding system.
Fig. 4 is a schematic perspective view of a non-working state of the feedwell sealing device.
Fig. 5 is a schematic perspective view of the working state of the feedwell sealing device.
Detailed Description
The claimed technical solution of the present invention is further described below with reference to the following specific embodiments and accompanying drawings.
A high-level closed feeding system for premixed PVC powder is shown in figures 2 and 3 and comprises an extruder hopper 1 on a screw extruder 10, a feeding port sealing device 21 arranged on a feeding platform 20, a powder storage and transportation feeding tank 2 and a transportation vehicle body 3 for carrying the powder storage and transportation feeding tank 2.
Wherein the feedwell sealing device 21 is arranged in the feeding work area of the feeding platform 20 and comprises: a curved surface turning plate 8 and a turning plate rotating shaft 9; as shown in fig. 4 and 5, in the feeding work area, two micro-slope groove tracks 13 respectively matched with two pairs of lateral wheels of the transporting vehicle body 3 are formed on the feeding platform 20 for guiding the transporting heavy-duty vehicle body 3 into the feeding work area, positioning structures 14 of four wheels of the migration vehicle body 3 are correspondingly arranged in the two groove tracks 13, the positioning structure 14 is an arc-shaped pit arranged in the groove track 13 and is used for positioning the transporting vehicle body 3, so that the stability of the transporting vehicle body 3 and the powder storage and transportation feeding tank 2 carried by the transporting vehicle body in a working state is improved, the rear wheel limiting groove 14 is used for preventing the vehicle body from excessively rushing forward to damage the bearing end 80 and even causing dangerous conditions such as forward lodging of the vehicle body and the like, a circular arc-shaped groove 12 with a certain length is arranged between the positioning structures 14 corresponding to the two front wheels of the transporting vehicle body 3; the bearing end 80 of the curved surface turnover plate 8 is an arc-shaped panel, the curvature radius of the arc-shaped panel is matched with that of the front wheel of the transporting vehicle body 3, the working end 81 of the curved surface turnover plate 8 is a convoluted curve-shaped panel, the tail end curved surface is in an upward convex shape and is provided with a rectangular central opening, the transverse width of the rectangular central opening is smaller than the diameter of a support ring 11 on the free end of the sealing sleeve 5, the sealing sleeve 5 is sleeved in the rectangular central opening in a sleeved mode, the support ring 11 is hung on the tail end curved surface of the working end 81, the turnover plate rotating shaft 9 is hinged between the bearing end 80 and the working surface 81 of the curved surface turnover plate 8, two ends of the turnover plate rotating shaft 9 are respectively and fixedly installed in the ground of the feeding platform 20, wherein the bearing end 80 is arranged in the arc-shaped groove 12 formed in the feeding platform 20, the working end 81 is located above the feeding platform 20; in order to ensure the production safety, a safety guard 30 is installed at the front end of the feeding platform 20.
When feeding operation is carried out, firstly, two front wheels of a transporting vehicle body 3 carrying the powder storage, transportation and feeding tank 2 are respectively aligned with two groove rails 13, the transporting vehicle body 3 is pushed into the feeding working area under the guidance of the groove rails 13, the positioning structures 14 of the four wheels are respectively used for stably positioning the transporting vehicle body 3, at the moment, two front wheels of the transporting vehicle body 3 are positioned in the arc-shaped groove 12 which is formed on the feeding platform 20 and is internally provided with the bearing end 80 of the curved surface turnover plate 8, under the action of the gravity of the powder storage, transportation and feeding tank 2 and PVC premix contained in the powder storage, transportation and feeding tank 2, the bearing end 80 of the curved surface turnover plate 8 which is tilted to a certain angle relative to the arc surface of the groove in the arc-shaped groove 12 is pressed on the arc-shaped curved surface in the arc-shaped groove 12, at this time, the curved surface turning plate 8 rotates by taking the turning plate rotating shaft 9 as an axis, the working end 81 of the curved surface turning plate 8 pulls the support ring 11 hung on the tail end curved surface to lift by a certain height, and simultaneously pulls the sealing sleeve 5 in a folding state to straighten and extend, the extension length exceeds the extension height of the feeding pipeline 4 and extends to a certain height position at the upper end of the feeding port 7 of the powder storage and transportation feeding tank 2, the butt joint gap between the feeding port 7 and the end of the feeding pipeline 4 is shielded, sealing and sealing protection is implemented, and the feeding port 7 is opened for feeding, so that high-position sealing feeding of premixed PVC powder is realized.
Claims (2)
1. The utility model provides a high-order airtight feeding system of premixed PVC powder which characterized in that: comprises an extruder hopper (1) on a screw extruder (10), a powder storage and transportation feeding tank (2) arranged on a feeding platform (20), and a transportation vehicle body (3) for carrying the powder storage and transportation feeding tank (2);
the upper opening of the extruder hopper (1) is integrally sealed, a feeding pipeline (4) is vertically led out, the feeding pipeline (4) upwards extends through a feeding platform (20) arranged above the extruder hopper (1) and keeps a certain height slightly higher than the horizontal plane of the feeding platform (20), a sealing sleeve (5) with a freely telescopic pipe body is installed at the port of the feeding pipeline (4), one end of the sealing sleeve (5) is fixedly connected to the feeding pipeline (4) in a sleeved mode, the connecting part is kept in a sealed state, and a support ring (11) is installed at the other end of the sealing sleeve;
the powder storage and transportation feeding tank (2) is borne by the transportation vehicle body (3), is arranged on the feeding platform (20), is provided with a sealable feeding hole (6) at the top end and a discharging hole (7) at the bottom end, the inner diameter of an outlet of the discharging hole (7) is slightly smaller than that of the feeding pipeline (4), is arranged to be matched with the height of the feeding pipeline (4) extending above the feeding platform (20), and reduces the butt joint gap between the discharging hole (7) and the end of the feeding pipeline (4) as much as possible.
2. The high-level closed premixed PVC powder feeding system as claimed in claim 1, wherein: and a safety baffle (30) is arranged at the front end of the feeding platform (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920433663.0U CN209869339U (en) | 2019-04-02 | 2019-04-02 | High-order airtight feeding system of premixed PVC powder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920433663.0U CN209869339U (en) | 2019-04-02 | 2019-04-02 | High-order airtight feeding system of premixed PVC powder |
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| CN209869339U true CN209869339U (en) | 2019-12-31 |
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| CN201920433663.0U Active CN209869339U (en) | 2019-04-02 | 2019-04-02 | High-order airtight feeding system of premixed PVC powder |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109878055A (en) * | 2019-04-02 | 2019-06-14 | 黑龙江林海华安新材料股份有限公司 | A kind of high-order closed feeding system of premix PVC powder |
-
2019
- 2019-04-02 CN CN201920433663.0U patent/CN209869339U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109878055A (en) * | 2019-04-02 | 2019-06-14 | 黑龙江林海华安新材料股份有限公司 | A kind of high-order closed feeding system of premix PVC powder |
| CN109878055B (en) * | 2019-04-02 | 2023-10-10 | 黑龙江林海华安新材料股份有限公司 | Premixing PVC powder high-position airtight feeding system |
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