CN209868872U

CN209868872U - Tenon device is planted to automatic injecting glue of two-way level

Info

Publication number: CN209868872U
Application number: CN201920198886.3U
Authority: CN
Inventors: 林海青
Original assignee: ZHEJIANG LIANSHANG HOUSEHOLD PRODUCTS Co Ltd
Current assignee: ZHEJIANG LIANSHANG HOUSEHOLD PRODUCTS Co Ltd
Priority date: 2019-02-15
Filing date: 2019-02-15
Publication date: 2019-12-31
Anticipated expiration: 2029-02-15

Abstract

The utility model discloses a two-way horizontal automatic glue injection tenon planting device, which comprises an automatic glue injection device, a digital frequency modulation vibration feeding device, an automatic two-way horizontal tenon planting device, a processing workbench, a control screen, a pressing device, a master control cabinet and a foot control switch; the automatic bidirectional horizontal tenon planting device comprises a horizontal cylinder, a wood pin guide pipe, a tenon planting punching needle, a wood pin guide groove, a connection punching needle steel beam and a connection wood pin guide groove steel beam, wherein the wood pin guide pipe is installed on the wood pin guide groove, the horizontal cylinder is fixed with the connection punching needle steel beam, and automatic bidirectional horizontal tenon planting is realized through the horizontal cylinder. The utility model overcomes the defects of the manual glue injection tenon planting process, realizes the simultaneous glue injection tenon planting on the two sides of the wooden pin of the plate, and has simple equipment operation; the tenon is planted to standardized point, improves labor efficiency, guarantees the product quality, liberates manpower resources, realizes the safety in production.

Description

Tenon device is planted to automatic injecting glue of two-way level

Technical Field

The utility model relates to a tenon device is planted to the injecting glue, concretely relates to tenon device is planted to automatic injecting glue of two-way level.

Background

The wood pin structure connection is a common connection mode, the wood pin structure connection is more and more widely applied in the furniture industry, particularly in plate-type furniture, and the common installation mode of the wood pins is manual installation, including manual glue dispensing and manual tenon injection. The spraying amount of glue is not easy to control by manual glue dispensing, and the quality of products is easily influenced due to inconsistent glue coating amount. The glue coating amount is too small, the wood pins are not firmly connected, and the product quality cannot be ensured; the glue coating amount is too much, and on the one hand the material is extravagant, and on the other hand glue is remained easily in the wood pin hole outside, has increased the clear degree of difficulty of follow-up plate. Meanwhile, the manual dispensing processing efficiency is low, and a lot of labor needs to be consumed. The manual tenon injection needs to manually place the wood pins into the wood pin holes one by one, then the iron hammer is used for knocking the wood pins into the wood pin holes one by one, the manual operation has high working strength, certain potential safety hazards exist, the processing efficiency is low, the lengths of the outer wood pins cannot be unified, and the product quality is influenced. The manual operation degree of automation is lower, and an automatic glue injection tenon planting device is urgently needed to replace manual glue injection tenon planting.

Disclosure of Invention

The utility model overcomes above-mentioned current artifical manual glue is glued and is planted the defect that the tenon exists, and the technical problem that solve provides an automatic injecting glue and plants tenon device, and concretely relates to automatic injecting glue of two-way level plants tenon device, realizes that a plurality of horizontal wood pin holes in panel both sides once only accomplish the point and glue and annotate tenon task, and work efficiency promotes by a wide margin, and the degree of depth that the wood pin was planted keeps unanimous, realizes that the injecting glue plants tenon standardized processing.

The utility model provides a technical scheme that technical problem adopted is: a bidirectional horizontal automatic glue injection tenon planting device comprises an automatic glue injection device, a digital frequency modulation vibration feeding device, an automatic bidirectional horizontal tenon planting device, a machining workbench, a control screen, a pressing device, a master control cabinet and a pedal control switch; the automatic bidirectional horizontal tenon planting device comprises a horizontal cylinder, a wood pin guide pipe, a tenon planting punching needle, a wood pin guide groove, a connection punching needle steel beam and a connection wood pin guide groove steel beam, wherein the wood pin guide pipe is installed on the wood pin guide groove, the horizontal cylinder is fixed with the connection punching needle steel beam, and automatic bidirectional horizontal tenon planting is realized through the horizontal cylinder.

Preferably, the automatic glue injection device comprises a pressure barrel, a glue amount uniform conveying mechanism and a plurality of inclined glue injection gun heads.

Preferably, the digital frequency modulation vibration feeding device comprises a vibration disc, a reflective mirror, a left and right digital frequency modulation vibration feeding controller and a plurality of semitransparent wood pin feeding pipes. The left and right digital frequency modulation vibration feeding controllers can control the voltage, vibration frequency and other parameter values of the left and right vibration discs. In actual operation, the vibration frequency of the vibration disc is adjusted according to the conveying speed of the wood shackles, the stock of the wood shackles in the vibration disc is checked through a reflector, and the normal supply of the wood shackles is guaranteed.

Preferably, the processing workbench comprises a workbench surface, a movable backup plate, a rear pressing plate, a left tenon planting depth adjusting module, a right tenon planting depth adjusting module, a left glue receiving disc and a right glue receiving disc. Wherein the working table surface comprises a plate placing table, and a separation blade is fixed at the left end.

Preferably, the control screen is provided with a control touch screen, a power switch, a power indication type, a vibration plate switch and an emergency stop button. After the power switch is turned on, the touch screen is controlled to be started to enter an operating system, a password is input to enter the operating system, and five operation interfaces of 'main menu', 'manual operation', 'parameter setting', 'I/O display', 'contact our' are mainly displayed in the touch screen. The manual mode and the automatic mode are freely switched, machine adjusting operation is carried out in the manual mode, automatic processing of products is achieved in the automatic mode, and the vibration disc is controlled to be opened and closed through the vibration disc switch.

The utility model discloses closing device specifically is two synchronous compactors, plays the effect of fixed plate, steps on foot control switch after, and two closing device decline compress tightly the work piece, and the tenon operation is planted to the beginning injecting glue, and after plate processing was accomplished, closing device was automatic to rise to initial position.

The utility model discloses an automatic glue injection device, which comprises two pressure barrels, wherein clear water is placed in one pressure barrel to clean a rubber tube, so that the interior of the rubber tube is kept smooth; glue is placed in the other pressure barrel, and is provided for equipment processing, so that the glue injection task of the wood pin hole is completed. Five injecting glue heads are all installed on both sides about equipment, and the pressure drum passes through the rubber tube and connects each injecting glue head department of evenly carrying equipment both sides with the volume of gluing, and every injecting glue head rear end all is equipped with gluey volume fine setting knob, according to every volume of spouting glue how much adjusts and control the volume of gluing, makes every volume of spouting glue every time of spouting glue head keep unanimous, guarantees the standardized processing of injecting glue.

The utility model discloses two vibration dishes about digital frequency modulation vibration material feeding unit's the characteristic sets up on the equipment, and five translucent wood bits of chinese zodiac conveying pipes are connected respectively to every vibration dish, can the conveying condition of the interior wood bits of chinese zodiac of direct observation rubber tube, and every conveying union coupling vibration dish realizes the automatic transport of wood bits of chinese zodiac with planting the tenon. The left and right digital frequency-modulation vibration feeding controller is used for controlling the voltage of the vibration discs at the left and right sides (the voltage value is 100-140V during operation), the vibration frequency (the frequency is 50-52Hz during operation) and other parameter values. In actual operation, the vibration frequency of the vibration disc is adjusted according to the conveying speed of the wood shakers. The vibrating disc is provided with the reflector, so that an operator can observe the quantity of the wood shackles in the vibrating disc through the reflector, determine whether the wood shackles need to be added or not and ensure the normal supply of the wood shackles.

The utility model discloses the characteristics of tenon device are planted to automatic two-way level, automatic tenon device can realize that equipment is automatic to switch over the wood year in year, and it is downthehole to push away the automatic tenon device and can relax plant the wood year with the wood year, and the later knob of thrust accessible push rod is adjusted, and the equipment is planted the tenon and is replaced the manual work and strike the wood year, and efficiency promotes to some extent, annotates the front and back position that the device can be according to every notes tenon of position control in wood year hole around the tenon hole, the use of cooperation activity backup plate to process different type plates. Annotate about joggle fine setting in mortise adjust according to the thickness of plate and annotate the upper and lower position of tenon, like the 25mm plate, upper and lower fine setting's parameter is half of plate thickness, annotates the tenon end mobile device on the right side and can regulate and control the position about the right-hand member notes tenon for the wood pin hole site of processing different widths. The tenon planting depth regulator can be used for regulating and controlling the tenon pushing force of the single-side tenon pushing device, and the tenon planting depth of the wood pins on the same side is kept consistent.

The machining workbench comprises: the tenon-planting depth adjusting device comprises a working table surface, a movable backup plate, a rear pressing plate, a tenon-planting depth adjusting module and a glue receiving disc. Wherein the worktable surface comprises a plate placing table, and a separation blade is fixed at the left end. The back clamp plate mainly fixes the activity backup plate, and different plate wood pin hole positions are inconsistent, and different movable backup plates of different plate configurations can effectively reduce the machine time of transferring. Correctly place the plate on table surface, the plate left side leans on tight fixed separation blade, and the plate rear side leans on tight activity backup plate, steps on foot switch, and closing device pushes down, accomplishes the injecting glue and plants tenon work, and processing finishes the back, and closing device rises automatically, takes off the plate that has processed, and processing finishes. The left and right tenon implanting depth adjusting modules can be used for adjusting the depths of the push tenons on two sides, so that the implanting depths of the wood shackles on two sides are kept consistent.

As a further improvement, the control screen comprises a control touch screen, a power switch, a power indicator lamp, a vibration plate switch and an emergency stop button. After a password is input and an operating system is entered, five operation interfaces of 'main menu', 'manual operation', 'parameter setting', 'I/O display', 'contact our' are mainly displayed in a touch screen. The manual mode and the automatic mode are freely switched, machine adjusting operation is carried out in the manual mode, automatic processing of products is achieved in the automatic mode, and the vibration disc is controlled to be opened and closed through the vibration disc switch. When the device is abnormal, a red emergency stop button is pressed.

The foot switch includes: a foot-operated control switch. After the plate is placed on the workbench, the pedal control switch is stepped on, and the product is automatically processed. During processing, the foot switch is moved to a proper position, so that the foot switch is convenient to be processed by treading.

The pressing device comprises: automatic collet specifically is two synchronous collets, plays the effect of fixed plate. After the pedal control switch is stepped on, the two pressing devices descend to press the workpiece, glue injection tenon implanting operation is started, and after the plate is machined, the pressing devices automatically ascend to the initial position.

The master control device comprises: a main power switch and a control cabinet. The master power switch controls the master switch of the device power supply. After the main power supply is started, the main air valve is opened firstly, the blue air valve is pulled upwards, and after the main power supply is shut down, the main air valve is closed, and the blue air valve is pulled downwards.

The utility model discloses the tenon is planted to the injecting glue can be according to wood pin hole position and remove the position of 32mm multiple, with the help of the use of simple template to the tenon work is planted to the injecting glue of realizing different plates. The manual work only needs to accomplish and goes up unloading work, realizes through foot switch that the injecting glue plants tenon automated processing, and workman working strength reduces to some extent, realizes the safety in production. The glue spraying amount of each wood pin hole can be kept consistent, and the glue spraying amount of each glue spraying head can be regulated and controlled; when the tenon is planted, the thrust borne by each wood pin hole is consistent, and the thrust can be regulated according to the processing condition, so that the glue dispensing amount of each wood pin is consistent, and the automation degree is continuously improved.

The utility model has the advantages that the defects of the manual glue injection tenon planting process are overcome, glue injection is simultaneously performed on both sides of the wood pin of the plate, and the equipment operation is simple; the tenon is planted to standardized point, improves labor efficiency, guarantees the product quality, liberates manpower resources, realizes the safety in production.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the present invention;

fig. 2 is a schematic structural view of an automatic bidirectional horizontal tenon-planting device according to an embodiment of the present invention.

Fig. 3 is a schematic structural view of an automatic glue injection device and a novel digital frequency modulation vibration feeding device according to an embodiment of the present invention;

fig. 4 is a schematic structural view of a processing workbench according to an embodiment of the present invention;

the present invention will be further explained with reference to the accompanying drawings.

Detailed Description

Shown in the figures, the bidirectional horizontal automatic glue injection tenon planting device comprises an automatic glue injection device 1, a digital frequency modulation vibration feeding device 2, an automatic bidirectional horizontal tenon planting device 3, a processing workbench 4, a control screen 5, a pressing device 6, a master control cabinet 7 and a pedal control switch 8; the automatic bidirectional horizontal tenon planting device 3 comprises a horizontal cylinder 9, a wood pin guide pipe 10, a tenon planting punching needle 11, a wood pin guide groove 12, a connection punching needle steel beam and a connection wood pin guide groove steel beam, wherein the wood pin guide pipe 10 is installed on the wood pin guide groove 12, the horizontal cylinder 9 is fixed with the connection punching needle steel beam, and automatic bidirectional horizontal tenon planting is realized through the horizontal cylinder 9.

The automatic glue injection device 1 comprises a pressure barrel 13, a glue quantity equal-dividing and conveying mechanism 14 and five inclined glue injection gun heads 15 which are arranged on the left and right. The pressure barrel 13 comprises two pressure barrels, wherein clear water is placed in one pressure barrel and used for cleaning the rubber tube, so that the interior of the rubber tube is kept smooth; glue is placed in the other pressure barrel, and is provided for equipment processing, so that the glue injection task of the wood pin hole is completed.

The digital frequency modulation vibration feeding device 2 comprises a vibration disc 16, a reflective mirror 17, a left and right digital frequency modulation vibration feeding controller 18 and ten semitransparent wood shavings feeding pipes 19.

The processing workbench 4 comprises a workbench surface 20, a movable backup plate 21, a rear pressure plate 22, a left and right tenon planting depth adjusting module 23 and a left and right glue receiving disc 24.

And the control screen 5 is provided with a control touch screen, a power switch, a power indicator lamp, a vibration plate switch and an emergency stop button.

Adopt the utility model discloses add man-hour, the wood shaw passes through vibration dish 16 and gets into in trachea rethread wood shaw pipe 10 gets into wood shaw guiding groove 12, wood shaw pipe 10 position lets one of wood shaw get into in the wood shaw guiding groove through horizontal cylinder 9 switch, step on foot switch, horizontal cylinder 9 drives and dashes that the needle will stay the wood shaw in wood shaw guiding groove 12 and rush into the plate downthehole, and the wood shaw gets into downthehole degree of depth, control through adjusting horizontal cylinder 9 upper screw, position adjustment needs whole adjusting device about adjusting plate side hole site for the reduction, set for minimum distance through table surface 20, position about the hole site is adjusted to the side of plate, it accomplishes to increase the template on the mesa. In addition, because the distance between the characteristic holes of the product is a multiple of 32mm, a fixed point of 32mm is set on the connecting pin guide groove steel beam, and the pin guide groove 12 is moved to the fixed point position during adjustment, so that the adjustment can be completed.

Claims

1. The utility model provides a tenon device is planted to automatic injecting glue of two-way level which characterized in that: the automatic glue injection device comprises an automatic glue injection device (1), a digital frequency modulation vibration feeding device (2), an automatic bidirectional horizontal tenon embedding device (3), a processing workbench (4), a control screen (5), a pressing device (6), a master control cabinet (7) and a foot control switch (8); the automatic bidirectional horizontal tenon planting device (3) comprises a horizontal cylinder (9), a pin guide pipe (10), a tenon planting punching needle (11), a pin guide groove (12), a connection punching needle steel beam and a connection pin guide groove steel beam, wherein the pin guide pipe (10) is installed on the pin guide groove (12), the horizontal cylinder (9) is fixed with the connection punching needle steel beam, and automatic bidirectional horizontal tenon planting is realized through the horizontal cylinder (9).

2. The device for automatically injecting glue and implanting tenons in two directions according to claim 1, wherein: the automatic glue injection device (1) comprises a pressure barrel (13), a glue amount uniform conveying mechanism (14) and a plurality of inclined glue injection gun heads (15).

3. The device for automatically injecting glue and implanting tenons in two directions according to claim 1, wherein: the digital frequency modulation vibration feeding device (2) comprises a vibration disc (16), a reflective mirror (17), a left and right digital frequency modulation vibration feeding controller (18) and a plurality of semitransparent wood pin feeding pipes (19).

4. The device for automatically injecting glue and implanting tenons in two directions according to claim 1, wherein: the processing workbench (4) comprises a workbench surface (20), a movable backup plate (21), a rear pressing plate (22), a left tenon embedding depth adjusting module, a right tenon embedding depth adjusting module (23) and a left glue receiving disc and a right glue receiving disc (24).

5. The device for automatically injecting glue and implanting tenons in two directions according to claim 1, wherein: and the control screen (5) is provided with a control touch screen, a power switch, a power indicator lamp, a vibration plate switch and an emergency stop button.