CN209868722U - Sponge transverse cutting device - Google Patents
Sponge transverse cutting device Download PDFInfo
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- CN209868722U CN209868722U CN201920488819.5U CN201920488819U CN209868722U CN 209868722 U CN209868722 U CN 209868722U CN 201920488819 U CN201920488819 U CN 201920488819U CN 209868722 U CN209868722 U CN 209868722U
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- workbench
- driving wheel
- cutting
- sponge
- sliding
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Abstract
The utility model discloses a sponge transversely cuts off device, its characterized in that: including the frame, set up workstation and cutting mechanism in the frame, be equipped with four vertical slide rails in the frame, including two vertical slide rails in left side and two vertical slide rails in right side, the workstation includes left side workstation and right side workstation, be equipped with a swager on the workstation of left side, the bottom of left side workstation slides and sets up in two on the vertical slide rail in left side, the bottom of right side workstation slides and sets up in two on the vertical slide rail in right side, be equipped with the cutting clearance between the right flank of left side workstation and the left surface of right side workstation. The utility model provides high cutting efficiency and the quality of sponge have reduced operating personnel intensity of labour and cost.
Description
Technical Field
The utility model relates to a sponge processing equipment especially relates to a sponge transverse cutting device.
Background
Mattresses, chairs and sofas are essential items in the household life, wherein sponges are essential accessories. When the sponge is produced, generally, the sponge is foamed by using foaming equipment, and after the foaming is finished, the sponge is cut into corresponding sizes and then is subsequently assembled. In the prior art, when the sponge is cut off, most of the sponge is manually cut off, and in the mode, the efficiency is low and the labor intensity of operators is high. And the full-automatic cutting equipment is high in cost, and is difficult to burden for a plurality of enterprises.
Disclosure of Invention
The utility model aims at providing a sponge transversely cuts off device through using this structure, has improved the cutting efficiency of sponge, reduces operating personnel's intensity of labour, has reduced the cost of cutting off of sponge simultaneously.
In order to achieve the above purpose, the utility model adopts the technical scheme that: a sponge transverse cutting device comprises a rack, a workbench and a cutting mechanism, wherein the workbench and the cutting mechanism are arranged on the rack, four longitudinal slide rails are arranged on the rack and comprise two left longitudinal slide rails and two right longitudinal slide rails, the workbench comprises a left workbench and a right workbench, a material pressing mechanism is arranged on the left workbench, the bottom of the left workbench is arranged on the two left longitudinal slide rails in a sliding manner, the bottom of the right workbench is arranged on the two right longitudinal slide rails in a sliding manner, and a cutting gap is formed between the right side surface of the left workbench and the left side surface of the right workbench;
the cutting mechanism is arranged close to the middle part of the longitudinal slide rail and comprises a motor, a cutter belt and four groups of driving wheels, the driving wheels are rotatably arranged on the frame, the cutter belts are wound on four groups of driving wheels, the four groups of driving wheels form a rectangular structure, the four groups of driving wheels comprise a first driving wheel, a second driving wheel, a third driving wheel and a fourth driving wheel, the first driving wheel and the second driving wheel are arranged below the longitudinal slide rail, the third driving wheel and the fourth driving wheel are arranged above the workbench, the first driving wheel, the second driving wheel, the third driving wheel and the fourth driving wheel form a rectangular structure, the motor is connected with the first transmission wheel through a belt, the left side of the cutter belt is arranged right opposite to the cutting gap, and the left side of the cutter belt is perpendicular to the workbench;
the right side workbench is provided with a material blocking mechanism, the front side and the rear side of the right side workbench are respectively provided with a first transverse sliding rail, the material blocking mechanism comprises a baffle and a locking rod, the bottom of the front side and the bottom of the rear side of the baffle are respectively provided with a sliding block, each group of sliding blocks are respectively arranged on one group of first transverse sliding rails in a sliding manner, the baffle is arranged right above the right side workbench in a sliding manner through the sliding blocks, and the left side surface of the baffle is arranged in parallel with the cutting gap; a screw hole is formed in the sliding block at the bottom of the front side of the baffle, the rear end of the locking rod is screwed in the screw hole, and the rear end of the locking rod can abut against the end face of the first transverse sliding rail; the front end of the locking rod is provided with a hand grip rotating disc, and the hand grip rotating disc is arranged outside the front side corresponding to the sliding block.
In the technical scheme, the cutting device is further provided with a U-shaped connecting plate, two ends of the U-shaped connecting plate are respectively connected with the front side faces of the left side workbench and the right side workbench, and the U-shaped groove of the U-shaped connecting plate is opposite to the cutting gap.
In the technical scheme, the front side surface of the left side workbench is provided with a U-shaped grabbing rod.
In the above technical scheme, the second transmission wheel is arranged on the left side of the first transmission wheel, the third transmission wheel is arranged right above the second transmission wheel, and the fourth transmission wheel is arranged right above the first transmission wheel.
In the technical scheme, a second transverse sliding rail is arranged on the front side face of the left side workbench, the bottom of the material pressing mechanism is slidably arranged on the second transverse sliding rail, and the rear end of the material pressing mechanism is arranged right above the left side workbench.
Among the above-mentioned technical scheme, swager constructs including riser, clamp plate and pneumatic cylinder, the clamp plate is on a parallel with the top surface setting of left side workstation, the bottom of riser slide set up in on the horizontal slide rail of second, the inside vertical cavity that is equipped with of riser, be equipped with vertical slide rail on the inner wall of vertical cavity, the front end of clamp plate slide set up in on the vertical slide rail, the rear end of clamp plate set up in directly over the left side workstation, the pneumatic cylinder install in the top of riser, the output shaft of pneumatic cylinder wear in the vertical cavity with the front side top of clamp plate links to each other.
In the technical scheme, the bottom of the vertical plate is provided with a screw hole, a locking rod is screwed in the screw hole, the front end of the locking rod is also provided with a gripper turntable, the rear end of the locking rod is screwed in the locking rod, and the rear end of the locking rod can be abutted to the front end face of the second transverse sliding block.
Because of the application of the technical scheme, compared with the prior art, the utility model has the following advantages:
1. in the utility model, the product is supported by the workbench, the workbench can longitudinally move on the longitudinal slide rail, the cutter belt in the cutting mechanism is driven by the motor to rotate, so that when the sponge needs to be cut, an operator only needs to push the workbench to move backwards to enable the left side of the cutter belt to pass through the cutting gap, and the sponge can be cut off, thereby effectively improving the cutting efficiency and quality and reducing the labor intensity of the operator;
2. the utility model adopts a left workbench and a right workbench, and a stock stop is arranged on the right workbench, so that the position of a baffle in the stock stop can move on the right workbench, namely the distance between the baffle and a cutting gap is adjusted, thus the width to be cut can be rapidly positioned, and the cutting quality is ensured;
3. the utility model discloses in set up swager structure on the left side workstation, can carry out certain spacing to the sponge like this, guarantee to prevent that the sponge from appearing removing or rocking when cutting the sponge, guarantee the cutting quality of foam-rubber cushion.
Drawings
Fig. 1 is a schematic structural diagram (in a top view) in a first embodiment of the present invention;
FIG. 2 is a side view of a table and a cutting mechanism according to a first embodiment of the present invention;
fig. 3 is a schematic structural view of a pressing mechanism in the first embodiment of the present invention.
Wherein: 1. a frame; 2. a left longitudinal slide rail; 3. a right longitudinal slide rail; 4. a left side table; 5. a right side working table; 6. a material pressing mechanism; 7. cutting the gap; 8. a motor; 9. a cutter band; 10. a first drive pulley; 11. a second transmission wheel; 12. a third transmission wheel; 13. a fourth transmission wheel; 14. a first transverse slide rail; 15. a baffle plate; 16. a locking lever; 17. a slider; 18. a gripper turntable; 19. a U-shaped connecting plate; 20. a U-shaped grab bar; 21. a second transverse slide rail; 22. a vertical plate; 23. pressing a plate; 24. a hydraulic cylinder; 25. a vertical cavity; 26. a vertical slide rail; 27. a transverse plate.
Detailed Description
The invention will be further described with reference to the following drawings and examples:
the first embodiment is as follows: referring to fig. 1 to 3, a sponge transverse cutting device comprises a frame 1, a workbench and a cutting mechanism, wherein the workbench and the cutting mechanism are arranged on the frame, four longitudinal slide rails are arranged on the frame, the workbench comprises two left longitudinal slide rails 2 and two right longitudinal slide rails 3, the workbench comprises a left workbench 4 and a right workbench 5, a material pressing mechanism 6 is arranged on the left workbench 4, the bottom of the left workbench 4 is slidably arranged on the two left longitudinal slide rails 2, the bottom of the right workbench 5 is slidably arranged on the two right longitudinal slide rails 3, and a cutting gap 7 is arranged between the right side surface of the left workbench 4 and the left side surface of the right workbench 5;
the cutting mechanism is arranged close to the middle part of the longitudinal slide rail and comprises a motor 8, a cutter belt 9 and four groups of driving wheels, the driving wheels are rotatably arranged on the frame, the cutter belts are wound on four groups of driving wheels, the four groups of driving wheels form a rectangular structure, the four groups of driving wheels comprise a first driving wheel 10, a second driving wheel 11, a third driving wheel 12 and a fourth driving wheel 13, the first driving wheel and the second driving wheel are arranged below the longitudinal slide rail, the third driving wheel and the fourth driving wheel are arranged above the workbench, the first driving wheel, the second driving wheel, the third driving wheel and the fourth driving wheel form a rectangular structure, the motor is connected with the first transmission wheel through a belt, the left side of the cutter belt is arranged right opposite to the cutting gap, and the left side of the cutter belt is perpendicular to the workbench;
a material blocking mechanism is arranged on the right side workbench 5, first transverse slide rails 14 are respectively arranged on the front side and the rear side of the right side workbench, the material blocking mechanism comprises a baffle 15 and a locking rod 16, slide blocks 17 are respectively arranged on the bottom of the front side and the bottom of the rear side of the baffle 15, each group of slide blocks are respectively arranged on one group of first transverse slide rails in a sliding manner, the baffle is arranged right above the right side workbench in a sliding manner through the slide blocks, and the left side surface of the baffle is arranged in parallel with the cutting gap; a screw hole is formed in the sliding block at the bottom of the front side of the baffle, the rear end of the locking rod is screwed in the screw hole, and the rear end of the locking rod can abut against the end face of the first transverse sliding rail; the front end of the locking rod is provided with a gripper turntable 18, and the gripper turntable is arranged outside the front side corresponding to the sliding block.
In this embodiment, in actual use, the size of the sponge block after foaming is very large, and the operator places the sponge on the left side table with a tool, then the position of the baffle plate is adjusted according to the required cutting width of the product, namely the distance between the baffle plate and the cutting gap is adjusted, then an operator grasps the gripper turnplate and locks the locking rod to enable the locking rod to be propped against the first transverse slide rail, the position of the baffle is fixed, then an operator pushes the right side of the foam to abut against the left side surface of the baffle, the sponge is pressed by the material pressing mechanism, the operator pushes the workbench to move backwards to enable the left side of the cutter belt to pass through the cutting gap, in the process, the sponge can be cut off by the rotation of the cutter belt, and after the cutting is finished, the workbench is pulled to move forwards to be separated from the cutter belt, so that the circular cutting is realized, the efficiency is high, and the quality is good.
Referring to fig. 1 and 2, a U-shaped connecting plate 19 is further provided, two ends of the U-shaped connecting plate 19 are respectively connected with the front side surfaces of the left workbench and the right workbench, and a U-shaped groove of the U-shaped connecting plate is arranged right opposite to the cutting gap. In this embodiment, U type connecting plate sets up in the below of first transverse sliding rail, through the setting of U type connecting plate, can connect left side workstation and right side workstation, when promoting left side workstation or right side workstation back-and-forth movement like this, can make left and right side workstation remove simultaneously, guarantees the cutting quality and the stability of sponge.
The front side of the left workbench 4 is provided with a U-shaped grabbing rod 20. Because the sponge is mainly put on left side workstation, like this when the pulling workstation removes, the stress point is mainly on left side workstation here, consequently, through set up the U type in left side workstation department and grab the pole, the pulling workstation back-and-forth movement of being convenient for of operating personnel like this, and the practicality is strong, also more laborsaving.
Referring to fig. 1 and 2, the second driving wheel is disposed on the left side of the first driving wheel, the third driving wheel is disposed right above the second driving wheel, and the fourth driving wheel is disposed right above the first driving wheel. The first driving wheel is arranged below the right side of the right side workbench, the fourth driving wheel is arranged above the right side of the right side workbench, and therefore when the right side workbench moves back and forth, the right side workbench can move to the inside of a square frame surrounded by the cutter belt, the cutter belt cannot be touched, and operation safety is guaranteed.
Referring to fig. 1 and 2, a second transverse slide rail 21 is arranged on the front side surface of the left workbench 4, the bottom of the material pressing mechanism is slidably arranged on the second transverse slide rail, and the rear end of the material pressing mechanism is arranged right above the left workbench. Wherein, the second transverse slide rail sets up the top at U type tongs.
Referring to fig. 1-3, the swaging mechanism 6 includes a vertical plate 22, a pressing plate 23 and a hydraulic cylinder 24, the pressing plate is parallel to the top surface of the left side workbench, the bottom of the vertical plate 22 is slidably disposed on the second transverse slide rail 21, a vertical cavity 25 is disposed inside the vertical plate 22, a vertical slide rail 26 is disposed on the inner wall of the vertical cavity 25, the front end of the pressing plate 23 is slidably disposed on the vertical slide rail 26, the rear end of the pressing plate is disposed right above the left side workbench, the hydraulic cylinder is mounted at the top of the vertical plate, and an output shaft of the hydraulic cylinder is penetrated in the vertical cavity and connected with the top of the front side of the pressing plate.
Wherein, the top of riser 22 can set up a breach, and breach and vertical cavity intercommunication, the top of riser then set up a diaphragm 27, and pneumatic cylinder 24 direct mount is on the diaphragm, and the diaphragm then the spiro union is at the top of riser, can select whether to install clamp plate and pneumatic cylinder like this according to actual conditions. Because the weight of the product is larger if the size of the product is larger, the product does not need to be pressed and does not move abnormally in the cutting process, and the cutting quality can be ensured. If the size of the product is not large, the product can generate abnormal motion when the pressing plate is not used for cutting, and then the hydraulic cylinder and the pressing plate are installed.
Referring to fig. 1 to 3, a screw hole is formed in the bottom of the vertical plate, a locking rod is screwed in the screw hole, a gripper rotating disc is arranged at the front end of the locking rod, the rear end of the locking rod is screwed in the locking rod, and the rear end of the locking rod can abut against the front end face of the second transverse sliding block. It is convenient to carry on spacingly to the riser like this too.
In this embodiment, when in actual use, the workstation moves backward, and for the removal of workstation and product, the cutter area is just for moving forward relatively, can give forward thrust of product like this, can move forward to the product through the setting of riser and play a limiting displacement, prevents that the product from breaking away from the workstation.
Claims (7)
1. A sponge transverse cutting device is characterized in that: the cutting machine comprises a rack, a workbench and a cutting mechanism, wherein the workbench and the cutting mechanism are arranged on the rack, four longitudinal slide rails are arranged on the rack, the workbench comprises a left workbench and a right workbench, a material pressing mechanism is arranged on the left workbench, the bottom of the left workbench is arranged on the two left longitudinal slide rails in a sliding manner, the bottom of the right workbench is arranged on the two right longitudinal slide rails in a sliding manner, and a cutting gap is arranged between the right side surface of the left workbench and the left side surface of the right workbench;
the cutting mechanism is arranged close to the middle part of the longitudinal slide rail and comprises a motor, a cutter belt and four groups of driving wheels, the driving wheels are rotatably arranged on the frame, the cutter belts are wound on four groups of driving wheels, the four groups of driving wheels form a rectangular structure, the four groups of driving wheels comprise a first driving wheel, a second driving wheel, a third driving wheel and a fourth driving wheel, the first driving wheel and the second driving wheel are arranged below the longitudinal slide rail, the third driving wheel and the fourth driving wheel are arranged above the workbench, the first driving wheel, the second driving wheel, the third driving wheel and the fourth driving wheel form a rectangular structure, the motor is connected with the first transmission wheel through a belt, the left side of the cutter belt is arranged right opposite to the cutting gap, and the left side of the cutter belt is perpendicular to the workbench;
the right side workbench is provided with a material blocking mechanism, the front side and the rear side of the right side workbench are respectively provided with a first transverse sliding rail, the material blocking mechanism comprises a baffle and a locking rod, the bottom of the front side and the bottom of the rear side of the baffle are respectively provided with a sliding block, each group of sliding blocks are respectively arranged on one group of first transverse sliding rails in a sliding manner, the baffle is arranged right above the right side workbench in a sliding manner through the sliding blocks, and the left side surface of the baffle is arranged in parallel with the cutting gap; a screw hole is formed in the sliding block at the bottom of the front side of the baffle, the rear end of the locking rod is screwed in the screw hole, and the rear end of the locking rod can abut against the end face of the first transverse sliding rail; the front end of the locking rod is provided with a hand grip rotating disc, and the hand grip rotating disc is arranged outside the front side corresponding to the sliding block.
2. The sponge lateral severing device of claim 1, wherein: the cutting machine is characterized by further comprising a U-shaped connecting plate, wherein two ends of the U-shaped connecting plate are respectively connected with the front side faces of the left side workbench and the right side workbench, and the U-shaped groove of the U-shaped connecting plate is opposite to the cutting gap.
3. The sponge lateral severing device of claim 1, wherein: the front side of the left side workbench is provided with a U-shaped grabbing rod.
4. The sponge lateral severing device of claim 1, wherein: the second driving wheel is arranged on the left side of the first driving wheel, the third driving wheel is arranged right above the second driving wheel, and the fourth driving wheel is arranged right above the first driving wheel.
5. The sponge lateral severing device of claim 1, wherein: the front side of the left side workbench is provided with a second transverse sliding rail, the bottom of the material pressing mechanism is arranged on the second transverse sliding rail in a sliding mode, and the rear end of the material pressing mechanism is arranged right above the left side workbench.
6. The sponge lateral severing device of claim 5, wherein: the pressing mechanism comprises a vertical plate, a pressing plate and a hydraulic cylinder, wherein the pressing plate is parallel to the top surface of the left workbench, the bottom of the vertical plate is arranged on the second transverse slide rail in a sliding mode, a vertical cavity is arranged inside the vertical plate, a vertical slide rail is arranged on the inner wall of the vertical cavity, the front end of the pressing plate is arranged on the vertical slide rail in a sliding mode, the rear end of the pressing plate is arranged right above the left workbench, the hydraulic cylinder is installed at the top of the vertical plate, and an output shaft of the hydraulic cylinder penetrates through the vertical cavity and is connected with the top of the front side of the pressing plate.
7. The transverse sponge cutting device of claim 6, wherein: the bottom of riser is equipped with a screw, also the spiro union has a locking lever in the screw, the front end of locking lever also is equipped with a tongs carousel, the rear end spiro union of locking lever in the locking lever, just the rear end of locking lever can support in on the preceding terminal surface of the horizontal slider of second.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920488819.5U CN209868722U (en) | 2019-04-11 | 2019-04-11 | Sponge transverse cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920488819.5U CN209868722U (en) | 2019-04-11 | 2019-04-11 | Sponge transverse cutting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209868722U true CN209868722U (en) | 2019-12-31 |
Family
ID=68959578
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920488819.5U Active CN209868722U (en) | 2019-04-11 | 2019-04-11 | Sponge transverse cutting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209868722U (en) |
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2019
- 2019-04-11 CN CN201920488819.5U patent/CN209868722U/en active Active
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