CN209862775U - Intelligent tool management device - Google Patents
Intelligent tool management device Download PDFInfo
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- CN209862775U CN209862775U CN201920168554.0U CN201920168554U CN209862775U CN 209862775 U CN209862775 U CN 209862775U CN 201920168554 U CN201920168554 U CN 201920168554U CN 209862775 U CN209862775 U CN 209862775U
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Abstract
The utility model discloses an instrument intelligent management device, it includes: the system comprises a main control unit, a power supply unit, a scanner, a main switch, a multi-layer drawer, a tool state monitoring board, a plurality of microswitches, an electronic lock and an electronic lock control board; the main control unit is internally provided with control software, and the power supply unit provides power; the scanner is a two-dimensional code scanner, is electrically connected to the main control unit, identifies the two-dimensional code/bar code and uploads identification information to the main control unit; the main switch is used for a user to start or close the intelligent tool management device; the multi-layer drawers are arranged from top to bottom, tool grooves for placing tools are formed in the drawers, and a plurality of tool state monitoring plates are respectively arranged on the multi-layer drawers and are electrically connected to the main control unit; the micro switches are respectively arranged at the bottom of the tool slot and are respectively and electrically connected to the tool state monitoring plate of the drawer; the electronic locks are arranged on the multiple layers of drawers respectively and are electrically connected to the electronic lock control board, and the electronic lock control board is electrically connected to the main control unit.
Description
Technical Field
The utility model relates to an instrument management field especially relates to an instrument intelligent management device.
Background
At present, tools at home and abroad are classified as consumable management, the management capability is weak, the efficiency is low, and the capabilities of tool accountability, tool process use record, incapability of tracing loss situations and the like are not provided.
The field tools are used in various types, large in quantity, wrong in taking, wrong in putting, lost, inconclusive in responsibility and the like, so that tool management is difficult, special persons need to be equipped for management, accidents that tools are lost in products frequently occur, product faults are caused, production cost is increased, and the like. The use department is responsible for tool statistics and purchasing, and the conditions of tool loss, abrasion and the like cannot be distinguished, and because the accidents that the tools are lost in the product frequently occur, great hidden dangers are brought to the product safety.
The tool cars, tool boxes and the like which are released in the market at present are only controlled by mechanical locks, and have the defects that the tools cannot be positioned and sleeved together, the tools cannot be bound with users, and the responsibility is unclear.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of misplacement, loss, unclear responsibility and the like of tools in the prior art, the utility model aims to solve the technical problems that: how to accurately and effectively manage tools.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is:
an intelligent tool management device comprising: a main control unit, a power supply unit, a scanner, a main switch, a multi-layer drawer, a tool state monitoring board, a plurality of microswitches, an electronic lock and an electronic lock control board, wherein,
the main control unit is internally provided with control software for monitoring the tool state in real time;
the power supply unit provides power for the intelligent tool management device;
the scanner is a two-dimensional code scanner which is electrically connected to the main control unit, and the scanner identifies a two-dimensional code/bar code and uploads identification information to the main control unit;
the main switch is used for a user to start or close the intelligent tool management device;
the multi-layer drawer is arranged from top to bottom, a plurality of tool grooves for placing tools are formed in the drawer, and the tool state monitoring plates are arranged on the multi-layer drawer respectively and are electrically connected to the main control unit; the micro switches are respectively arranged at the bottom of the tool groove and are respectively and electrically connected to a tool state monitoring plate of the drawer;
the electronic locks are arranged on the multi-layer drawers respectively and are electrically connected to the electronic lock control board, and the electronic lock control board is electrically connected to the main control unit.
On the basis of the technical scheme, the utility model discloses can also do following improvement.
Optionally, the micro-switch is replaced with a membrane switch or a proximity switch.
Preferably, the electronic lock further comprises an emergency unlocking device, and the emergency unlocking device is used for a user to open the electronic lock when the power is suddenly cut off.
Preferably, the drawer tool further comprises tool state indicating lamps, wherein the tool state indicating lamps are respectively arranged on the outer sides of the multiple layers of drawers and electrically connected to the tool state monitoring plate of the drawer where the tool state indicating lamps are located, so that a user can know the tool state of the drawer where the tool state indicating lamps are located through the on-off and/or color of the indicating lamps.
Preferably, still include the hanging case, the hanging case is located on the lateral wall of instrument intelligent management device, install the electronic lock, this electronic lock electricity is connected to the electronic lock control panel.
Preferably, a wireless torque wrench is also placed in the tool slot, and data is uploaded to an external control main system in real time.
Preferably, still include the top layer and put the thing box, the top layer is put the thing box and is located multilayer drawer top.
Further, the main control unit is a main control board provided with a touch screen, or an industrial personal computer or an all-in-one machine provided with a windows system or an Android system.
Further, the power supply unit is an adapter which can supply power and is connected to 220V commercial power, or a storage battery.
The utility model also provides a tool intelligent management method uses above-mentioned tool intelligent management device, the management method includes following step:
s01: starting;
s02: the main switch is turned on;
s03: the main control unit is started to run control software;
s04: detecting that a user uses the two-dimension code to scan and log in;
s05: the main control unit judges whether the user authority is an administrator; if yes, go to S06; if not, go to S11;
s06: confirming the operation that the user can perform, after the user operation, proceeding to S07;
s07: the tool state monitoring board and the electronic lock control board upload states to the main control unit;
s08: the main control unit displays the states of the tool and the electronic lock in real time;
s19: quitting use;
s10: asking the user to confirm whether to continue; if yes, returning to S04; if not, go to S15;
s11: the main control unit judges whether the user authority is a worker; if yes, go to S12; if not, go to S14;
s12: opening the electronic lock of the drawer according to a tool which is required to be taken by a worker;
s13: a worker takes a tool; then proceed to S07;
s14: the software interface of the main control unit displays unauthorized operation, and the electronic lock does not act; then proceed to S10;
s15: closing the main control unit and quitting the control software;
s16: closing a main switch;
s17: and (6) ending.
Compared with the prior art, the utility model discloses following technological effect has:
1. monitoring the use condition of each tool by intelligently sensing each tool and using computer intelligent means such as data acquisition, data recording, data analysis and the like, binding the tool with a user, and tracing the use state of the tool in real time;
2. the intelligent monitoring system has the advantages of high intelligence, high safety index, high reliability, high controllable index, strong compatibility of monitoring tool types and capability of customizing slot positions for special tools;
3. the tool state is sensed by arranging the tool groove and the micro switch, and compared with the operation of pasting labels such as two-dimensional codes on the tool in the prior art, the tool does not need to be added, so that redundant steps are saved.
Drawings
Fig. 1 is a mechanical structure diagram of the intelligent tool management device of the present invention;
FIG. 2 is a flow chart illustrating the steps of the intelligent tool management method of the present invention;
in the drawings, the parts names represented by the respective reference numerals are listed as follows:
1-main control board with touch screen; 2-electric quantity display; 3-scanner; 4-main switch; 5-top storage box; 6-first layer drawer; 7-second layer of drawers; 8-third drawer layer; 9-fourth layer of drawers; 10-first tier drawer tool status indicator; 11-second tier drawer tool status indicator; 12-third tier drawer tool status indicator; 13-fourth tier drawer tool status indicator; 14-wall hanging box; 15-emergency unlocking device; 16-lithium battery; 17-first tier drawer tool status monitoring board; 18-second layer drawer tool status monitoring board; 19-third tier drawer tool status monitoring board; 20-fourth layer drawer tool status monitoring board; 21-electronic lock control panel; 22-micro switch.
Detailed Description
The principles and features of the present invention are described below in conjunction with the following drawings, the examples given are only intended to illustrate the present invention and are not intended to limit the scope of the present invention.
Please refer to fig. 1, which is a schematic diagram of a mechanical structure of the intelligent tool management device according to the present invention. The utility model discloses a portable instrument intelligent management device, including instrument intelligent management device, the instrument intelligent management device can be designed into a box or the cabinet body, for the convenience device moves, can set up wheel/universal wheel under the box or the cabinet body, for the convenience user drags or promotes, then can establish handle etc. in box or cabinet body one side, perhaps, also can design into portablely, these designs are prior art, and technical staff in the field can design according to actual demand is nimble, and no longer repeated here.
The utility model discloses an instrument intelligent management device includes: the device is provided with a main control panel 1 of a touch screen, an electric quantity display 2, a scanner 3, a main switch 4, a top layer storage box 5, a first layer drawer 6, a second layer drawer 7, a third layer drawer 8, a fourth layer drawer 9, a first layer drawer tool state indicator lamp 10, a second layer drawer tool state indicator lamp 11, a third layer drawer tool state indicator lamp 12, a fourth layer drawer tool state indicator lamp 13, a wall hanging box 14, an emergency unlocking device 15, a lithium battery 16, a first layer drawer tool state monitoring panel 17, a second layer drawer tool state monitoring panel 18, a third layer drawer tool state monitoring panel 19, a fourth layer drawer tool state monitoring panel 20, an electronic lock (not shown in the figure), an electronic lock control panel 21 and a plurality of micro switches 22, wherein,
the main control board 1 with the touch screen is a main control unit with the touch screen embedded on a panel, and the electric quantity display 2, the scanner 3 and the main switch 4 are also embedded on the panel of the main control board 1, so that a user can perform man-machine interaction with the main control board 1 through the touch screen, the scanner and the main switch to acquire state information and then perform the following operation; the electric quantity display 2 is electrically connected to the lithium battery 16 and is used for displaying the remaining electric quantity of the lithium battery 16, so that a user can conveniently master the electric quantity condition of the battery at any time and charge or replace the battery in time; the scanner 3 is a two-dimensional code scanner, is electrically connected to the main control board 1 provided with the touch screen, and is used for identifying a two-dimensional code/bar code and uploading identification information to the main control board, wherein the two-dimensional code/bar code can be printed on a worker's card of a user, can also be stored in a mobile phone of the user, and can be brushed and identified, and can be flexibly designed during specific implementation; master switch 4 supplies the user to start or close the utility model discloses an instrument intelligent management device.
The main control board provided with the touch screen is used as the brain of the device and is used for scheduling each functional module/element, running control software and monitoring the tool state in real time; the control software provides functions of information configuration, configuration storage reading, tool use record and the like of a user and a control function of the electronic lock, and is friendly in interface, simple and easy to operate; the software fully considers the habit of actual operation and provides two options of authority: the administrator authority and the general user authority can be selected, and the personnel with the administrator authority can check the tool use records of all the personnel, configure the information of all the users and the like; personnel with general user rights can only operate own related information, but cannot check tool use records, have no right to modify the rights and the like; in practical application, the main control panel provided with the touch screen can be replaced by an industrial personal computer or an all-in-one machine provided with a windows system or an Android system.
The top layer storage box 5, the first layer drawer 6, the second layer drawer 7, the third layer drawer 8 and the fourth layer drawer 9 are arranged from top to bottom to form the box body or the cabinet body, the top layer storage box 5 is not provided with an electronic lock, is a placement position of a tool which is frequently used by a user at present or in a next period of time, and belongs to a temporary tool placement area; preferably, the heights of the first drawer 6, the second drawer 7, the third drawer 8 and the fourth drawer 9 are from small to large, and are used for respectively placing tools with sizes from small to large, such as various sleeves, torque wrenches, electric hand drills and the like; the four layers of drawers are provided only as an example, and those skilled in the art can increase or decrease the number of layers of drawers according to the needs; in addition, the top layer storage box is an optional structure.
The first layer of drawer tool state indicator lamp 10, the second layer of drawer tool state indicator lamp 11, the third layer of drawer tool state indicator lamp 12 and the fourth layer of drawer tool state indicator lamp 13 are respectively arranged at the outer sides of the first layer of drawer 6, the second layer of drawer 7, the third layer of drawer 8 and the fourth layer of drawer 9 and are electrically connected to a tool state monitoring board of the drawer, so that a user can clearly know the tool state through the on-off and/or color of the indicator lamps; for example, the following can be set: the indicator lamp on each layer of drawer is a double-color lamp, when all the tools are monitored to be in place, the indicator lamp is turned on to be green, and when one tool is not placed in place, the indicator lamp is turned on to be red;
the first layer of drawer tool state monitoring plate 17, the second layer of drawer tool state monitoring plate 18, the third layer of drawer tool state monitoring plate 19 and the fourth layer of drawer tool state monitoring plate 20 are respectively installed on the first layer of drawer 6, the second layer of drawer 7, the third layer of drawer 8 and the fourth layer of drawer 9 and are electrically connected to the main control plate 1 provided with the touch screen; it should be noted that: the first layer to the fourth layer of drawer tool state monitoring plates are electrical elements for state monitoring, and the specific installation positions can be flexibly arranged according to actual conditions, for example, the first layer to the fourth layer of drawer tool state monitoring plates can be arranged at the rear end of the inner side of the drawer, or at the front end of the inner side of the drawer, or at the rear end of the outer side of the drawer;
the hanging box 14 is arranged on the side wall of the intelligent tool management device, and is generally used for placing bottled tools, but is not limited to the way; the wall hanging box is preferably arranged on the opposite side of the handle;
the emergency unlocking device 15 is used for a user to open the electronic lock (not shown) when the power is suddenly cut off, and the electronic lock is correspondingly arranged and controlled with the first layer drawer 6, the second layer drawer 7, the third layer drawer 8, the fourth layer drawer 9 and the wall hanging box 14 one by one, namely, 5 electronic locks are arranged in the embodiment; when the electronic lock is normally used, the electronic lock is used for opening or closing the top layer storage box/drawer/wall hanging box, and in case of sudden power failure, the electronic lock is opened by using the emergency unlocking device; the electronic lock and the emergency unlocking device are both products sold in the market, and are not described herein;
the lithium battery 16 is used for providing electric power for the intelligent tool management device, and is preferably installed at the bottom of the intelligent tool management device because manual operation is not required; as a power supply module for supplying power, besides using storage batteries such as lithium batteries, the intelligent tool management device of the utility model can be connected to 220V commercial power through an adapter;
the electronic locks are respectively and electrically connected to the electronic lock control board 21, and the electronic lock control board 21 is electrically connected to the main control board 1 provided with the touch screen; the electronic lock control board 21 monitors the on-off state of the electronic lock and uploads the on-off state to the main control board 1, and controls the electronic lock to be unlocked or locked by controlling the on-off state of the relay according to an instruction given by a user to the main control board, so as to control the opening and closing of the drawer or the wall-mounted box; because manual operation is not needed, the electronic lock control panel is preferably arranged at the bottom of the intelligent tool management device;
the microswitches 22 are respectively arranged at the bottoms of the first layer drawer 6, the second layer drawer 7, the third layer drawer 8 and the fourth layer drawer 9 and are respectively and electrically connected to a tool state monitoring plate of the drawer; the utility model discloses a micro-gap switch that instrument intelligent management device used is a gravity sensor, sets up the tool slot in first ~ fourth layer drawer, micro-gap switch install in the tool slot below, from this, when placing the instrument, micro-gap switch sensing has been applyed gravity, when picking up the instrument, micro-gap switch sensing disappears to the gravity of being applyed, and micro-gap switch sends the state of sensing to the drawer tool state monitoring board on the layer of place in real time, and then sends information to the main control board that is equipped with the touch-sensitive screen, finally presents the tool state for the user;
compare with the operation of pasting labels such as two-dimensional code on the instrument among the prior art, the utility model discloses an instrument intelligent management device uses micro-gap switch's advantage to lie in: 1) as the sensing element, the microswitch is arranged in the device instead of on the tool, so that the tool does not need to be added (a two-dimensional code is pasted on the tool, and the like), redundant steps are saved, and manpower and material resources are saved; 2) the tool belongs to a 'consumable article' in production, and an old tool and a new tool can be eliminated at intervals, and the new tool is not influenced on a sensing element because the microswitch of the utility model is arranged in the device, so that the operation step of re-pasting the two-dimensional code at intervals is further saved; 3) the instrument that uses in the production is small-size instrument a bit, and originally not big just, more does not have unnecessary position and is used for pasting labels such as two-dimensional code, the utility model discloses then do not have this kind of defect, can all monitor to the less sleeve of the light appearance of quality or the great ligature rifle of the heavy appearance of quality etc..
The micro switch can be replaced by a sensor such as a membrane switch, a proximity switch and the like, and a person skilled in the art can select an optimal element by comprehensively referring to factors such as the shape and the size of a tool groove, the manufacturing cost of the sensor and the like;
further optionally, a wireless torque wrench is placed in the tool slot, thereby enabling real-time data upload to an external control host system.
Next, please refer to fig. 2, which is a flowchart illustrating steps of the intelligent tool management method according to the present invention; the management method comprises the following steps:
s01: starting;
s02: the main switch is turned on;
s03: starting a main control board provided with a touch screen and running control software;
s04: illuminating the indicator lamps on the corresponding drawers according to the tool storage state; it should be noted that the indicator light is an optional element, so if the indicator light is not provided, this step is not performed;
s05: detecting that a user uses the two-dimension code to scan and log in;
s06: the main control board judges whether the user authority is an administrator; if yes, go to S07; if not (N), go to S12;
s07: confirm that the user can view usage records/manage related operations/open toolboxes, etc.; wherein, the "related operation" may be, for example: setting the authority of a user, or setting the effective state of a tool, for example, some tools are lost and no replenishment is available temporarily, the state of the tool can be set to 'vacant', so that whether the tool is in place or not is not monitored; after the user operation, proceed to S08;
s08: the state monitoring board and the electronic lock control board upload states to the main control board; specifically, when a user opens the electronic lock, the electronic lock control panel uploads the opened state of the electronic lock to the main control panel; the user takes or places the tool, and the state monitoring board of the drawer uploads the state of the tool to the main control board;
s09: displaying the states of the tool and the electronic lock on a touch screen of the main control board in real time;
s10: quitting use;
s11: asking the user to confirm whether to continue; if yes, return to S05; if not (N), go to S16;
s12: the main control board judges whether the user authority is a worker; if yes, go to S13; if not (N), go to S15;
s13: opening the electronic lock of the drawer according to a tool which is required to be taken by a worker;
s14: a worker takes a tool; then proceed to S08;
s15: the software interface on the touch screen of the main control panel displays unauthorized operation, and the hardware (electronic lock) does not act; then proceed to S11;
s16: closing the main control board provided with the touch screen, and quitting the control software;
s17: closing a main switch;
s18: and (6) ending.
The utility model uses the micro-gap switch to intelligently sense each tool, records and tracks the using condition of the tool, avoids the problems of wrong taking, wrong placing and losing of the tool in the product, and solves the current situation of difficult tool management; an intelligent management system is developed, tool management is visualized, data can be tracked, and the problem of low efficiency of manual management is solved; the use condition of each tool is monitored by using computer intelligent means such as data acquisition, data recording, data analysis and the like, the tools are bound with users, and the use states of the tools are traced in real time.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (9)
1. An intelligent tool management device, comprising: a main control unit, a power supply unit, a scanner, a main switch, a multi-layer drawer, a tool state monitoring board, a plurality of microswitches, an electronic lock and an electronic lock control board, wherein,
the main control unit is internally provided with control software for monitoring the tool state in real time;
the power supply unit provides power for the intelligent tool management device;
the scanner is a two-dimensional code scanner which is electrically connected to the main control unit, and the scanner identifies a two-dimensional code/bar code and uploads identification information to the main control unit;
the main switch is used for a user to start or close the intelligent tool management device;
the multi-layer drawer is arranged from top to bottom, a plurality of tool grooves for placing tools are formed in the drawer, and the tool state monitoring plates are arranged on the multi-layer drawer respectively and are electrically connected to the main control unit; the micro switches are respectively arranged at the bottom of the tool groove and are respectively and electrically connected to a tool state monitoring plate of the drawer;
the electronic locks are arranged on the multi-layer drawers respectively and are electrically connected to the electronic lock control board, and the electronic lock control board is electrically connected to the main control unit.
2. The intelligent tool management device of claim 1, wherein the micro-switch is replaced with a membrane switch or a proximity switch.
3. The intelligent tool management device according to claim 1 or 2, further comprising an emergency unlocking device for a user to open the electronic lock when a sudden power failure occurs.
4. The intelligent tool management device according to claim 1 or 2, further comprising tool status indicator lamps, wherein the tool status indicator lamps are respectively arranged on the outer sides of the plurality of layers of drawers and electrically connected to the tool status monitoring board of the drawer where the tool status indicator lamps are arranged, so that a user can know the tool status of the drawer where the tool status indicator lamps are arranged through the on/off and/or color of the indicator lamps.
5. The intelligent tool management device according to claim 1 or 2, further comprising a wall hanging box, wherein the wall hanging box is arranged on a side wall of the intelligent tool management device, and is provided with an electronic lock, and the electronic lock is electrically connected to the electronic lock control board.
6. The intelligent tool management device according to claim 1 or 2, wherein a wireless torque wrench is further disposed in the tool slot to upload data to an external control host system in real time.
7. The intelligent tool management device according to claim 1 or 2, further comprising a top storage box, wherein the top storage box is arranged above the multi-layer drawer.
8. The intelligent tool management device according to claim 1 or 2, wherein the main control unit is a main control board provided with a touch screen, or an industrial personal computer or an all-in-one machine provided with a windows system or an Android system.
9. The intelligent tool management device according to claim 1 or 2, wherein the power supply unit is an adapter capable of being connected to 220V commercial power or a storage battery.
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| CN201920168554.0U CN209862775U (en) | 2019-01-31 | 2019-01-31 | Intelligent tool management device |
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| CN201920168554.0U CN209862775U (en) | 2019-01-31 | 2019-01-31 | Intelligent tool management device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109730453A (en) * | 2019-01-31 | 2019-05-10 | 烟台鲁航科技开发有限公司 | A kind of tool intelligent management apapratus and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109730453A (en) * | 2019-01-31 | 2019-05-10 | 烟台鲁航科技开发有限公司 | A kind of tool intelligent management apapratus and method |
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Address after: 264003 77 Hangtian Road, hi tech Zone, Yantai City, Shandong Province Patentee after: Shandong LUHANG Intelligent Technology Co.,Ltd. Address before: 264000 No.28 Haixing Road, hi tech Zone, Yantai City, Shandong Province Patentee before: YANTAI LUHANG TECHNOLOGY DEVELOPMENT Co.,Ltd. |