Novel lock beam and padlock
Technical Field
The utility model relates to a tool to lock field, especially a novel lock beam and padlock.
Background
The padlock includes lock body, lock beam, lock core and spring bolt, etc. one end of the lock beam is stretched into the lock body, and its other end and the lock body are closed to form a closed structure to form the padlock.
Please refer to fig. 1 and 2, chinese utility model with publication number CN201671447U discloses a lock beam 1 comprising a long lock arm 11, a short lock arm 12, and a lock ring 13 (arc-shaped connecting arm) connecting the long lock arm 11 and the short lock arm 12, wherein the short lock arm is provided with a locking notch, the lock body is provided with a mounting hole for movably connecting the long lock arm 11, the long lock arm 11 is provided with a longitudinal notch 111, and the inner circular surface of the mounting hole is provided with a protrusion 22 (limit pin) radially extending into the longitudinal notch 111 and cooperating with the longitudinal notch for locking. The bottom of the long locking arm 11 is provided with an annular groove 112 communicated with the longitudinal notch 111, and when the lug boss 22 is clamped in the annular groove 112, the lock beam 1 can rotate relative to the lock body; the radial groove depth of the annular groove 112 is the same as the cutting depth of the longitudinal cut 111; the boss 22 is a semi-cylinder transversely inserted into the mounting hole and integrated with the lock body. The longitudinal notch 111 (escape notch) is located on the side of the lower end of the long locking arm.
Referring to fig. 3, the avoiding notch is located on a surface of the lower end of the long locking arm facing the short locking arm.
Referring to fig. 4, the avoiding notch is located on a surface of the lower end of the long locking arm, which faces away from the short locking arm.
The method for grooving the lock beam of the padlock disclosed in the Chinese patent publication No. CN101858172A comprises the following steps:
the first step is as follows: adjusting the hopper according to the model of the lock beam to be grooved;
the second step is that: selecting a cutter according to the specification and the model of the grooving;
the third step: putting the lock beam to be grooved into the adjusted hopper;
the fourth step: starting a motor, wherein the motor drives a ratchet wheel and a turbine to rotate through a driving shaft;
the fifth step: under a normal working state, the ratchet wheel rotates to enable the pawl to be intermittently shifted around the reset shaft, and the pawl shifts the lock beam to be cut in the hopper to the discharge hole;
and a sixth step: the worm is driven by the rotation of the turbine to rotate along the direction vertical to the driving shaft, so that the cam is driven to rotate, the reciprocating motion of the cam drives the swinging rod to swing back and forth around the swinging shaft, the tension spring always keeps the swinging section to be pulled to one side where the spring pull rod is located, the swinging rod swings back and forth and drives the ejector rod mechanism to slide along the slide way through the matching of the waist-shaped sliding chute and the sliding rod, the lock beam to be subjected to groove cutting in the hopper is ejected to the locking device through the ejector rod, and one end of the lock beam to be subjected to groove cutting is;
the seventh step: the sliding cutter seat and the rotating cutter seat are driven to be close to or far away from the lock beam to be subjected to grooving through the extension and retraction of the driving cylinder, the other end of the lock beam to be subjected to grooving is cut, when the blade of the cutter is close to the other end of the lock beam to be subjected to grooving, the blade of the cutter rotates to cut the lock beam to be subjected to grooving, and the end part of the lock beam to be subjected to grooving is cut into a triangular groove (locking notch);
eighth step: when the blade of the cutter is far away from the lock beam to be subjected to grooving, the ejector rod mechanism conveys the next lock beam to be subjected to grooving into the locking device and locks one end of the lock beam to be subjected to grooving;
the ninth step: the fifth step to the eighth step are a circulation unit, and the fifth step to the eighth step are repeatedly circulated in this way;
the tenth step: and (4) sampling and inspecting the lock beam after partial grooving, and measuring the depth and the width of the triangular groove, wherein the depth precision is +/-0.1 mm, and the width precision is +/-0.01 mm, so that the qualification rate of the lock beam is ensured.
The chinese patent of the invention with the grant publication No. CN103978271B discloses that the forming process of the lock beam includes the steps of straightening the steel rod of the disc, grooving, rounding, cutting and bending and forming, and also discloses that the cam one and the cam two of the lock beam forming and cutting device rotate at the same angular speed, the turbine drives the crank, and the crank converts the uniform rotation of the crank into the reciprocating motion of the feeder through the slide block, the connecting rod one and the connecting rod two, thereby realizing the intermittent feeding of the lock beam. The first cam drives the first push rod to move through the roller, and the first swing rod converts uniform rotation of the first cam into intermittent reciprocating motion of the taper sleeve, so that clamping and loosening of the lock beam are achieved. The second cam drives the second push rod to move through the roller, and the second swing rod converts the uniform rotation of the second cam into intermittent feeding motion of the grooving cutter and the cutting-off cutter, so that the lock beam is cut. The invention can realize automatic feeding, clamping and cutting in the lock beam cutting process, and has simple structure and high efficiency.
The lock beam forming process in the prior art comprises the steps of turning an annular groove, turning the end of a lock beam, carrying and bending to form, punching or sawing a locking notch and a punching avoiding notch. That is to say, the locking notch and the avoiding notch formed by processing the lock beam need to be punched and processed by using separate equipment, the locking notch has two forms (triangular and semicircular) due to different directions of the limiting pins, the position layout has two forms (single notch and double notches), and the avoiding notch has four positions, so that the lock beam with various specifications is produced.
In addition, in practical production, after the annular groove is turned, one device is needed to die-cut the locking notch, and the other device is needed to die-cut the avoiding notch. The required procedures are multiple, and the processing method and equipment of the lock beam have no breakthrough progress for more than ten years due to the facts that the required time of turning and twice punching is not uniform, the specifications are multiple, the single specification is small in batch, the comprehensive cost is low and the like.
In the prior art, the lock beam has more required specifications and more required processing equipment.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a novel lock beam, this lock beam structure can be applicable to the padlock of different pin positions, does not need die-cut equipment processing.
In order to achieve the above object, the utility model provides a novel lock beam includes: the long locking arm, short locking arm and connect this long locking arm, the arc linking arm of this short locking arm, the encircleing has been seted up to long locking arm lower part the recess of dodging of long locking arm, short locking arm lower part and/or the long locking arm middle part has been seted up and has been encircleed the long locking arm the locking groove of short locking arm, dodge the recess be used for with the restriction of the location pin cooperation of padlock lock body the range of movement of novel lock beam, the locking breach be used for with the spring bolt or the steel ball cooperation realization locking of padlock.
In an embodiment of the present invention, the short locking arm and/or the long locking arm are provided with a waterproof groove for accommodating a fixed waterproof ring and surrounding the long locking arm and the short locking arm.
In an embodiment of the present invention, the cross-section of the locking groove is semicircular, triangular or trapezoidal.
In an embodiment of the present invention, the end surface of the lower end of the short lock arm is a spherical surface.
In an embodiment of the present invention, the end face edge of the lower end of the short lock arm is provided with a round chamfer or a straight chamfer.
In one embodiment of the present invention, the lock beam is formed by processing a round bar or a hexagonal bar or an octagonal bar.
In one embodiment of the present invention, the novel shackle is made of stainless steel.
In one embodiment of the present invention, the novel lock beam is made of steel.
In one embodiment of the present invention, the surface of the lock beam is provided with a plating layer.
In an embodiment of the present invention, there is further provided a padlock, including any one of the above-mentioned novel lock beam and lock body, the lock body is provided with a long locking hole and a short locking hole corresponding to the long locking arm and the short locking arm respectively.
The utility model discloses in, the recess of dodging around long locking arm is offered to the long locking arm lower part of lock beam. The middle part of the long lock arm and/or the lower part of the short lock arm are/is provided with a locking groove surrounding the long lock arm and the short lock arm, and the locking groove is matched with a lock tongue or a steel ball of the padlock to realize locking. The lock beam structure can be suitable for padlocks at different pin positions, and does not need punching equipment for processing.
The utility model discloses in, the recess of dodging of lock beam, locking recess and capillary groove can all be processed through same equipment and accomplish, compare with prior art and process required equipment few, consequently need not to relapse the clamping, have improved the precision of processing and the efficiency of processing.
Drawings
Fig. 1 is a schematic view showing a conventional padlock shackle.
Fig. 2 shows a schematic view of the structure of the shackle of fig. 1.
Fig. 3 is a schematic structural view of a conventional padlock with a replaceable shackle.
Fig. 4 is a schematic structural diagram of a conventional LoRa-based internet-of-things padlock and a padlock system.
Fig. 5 is a schematic structural view of the novel lock beam according to the first embodiment of the present invention.
Fig. 6 is a schematic structural view of the shackle blank of fig. 5.
Fig. 7 is a schematic cross-sectional view of the blank of the shackle of fig. 6 at a-a.
Fig. 8 is a schematic structural view of a novel lock beam according to a second embodiment of the present invention.
Fig. 9 is another schematic structural view of the novel lock beam according to the second embodiment of the present invention.
Fig. 10 is a schematic structural view of a novel lock beam according to a third embodiment of the present invention.
Fig. 11 is a schematic view of the construction of the shackle blank of fig. 10.
Fig. 12 is a schematic structural view of a novel lock beam according to a fourth embodiment of the present invention.
Fig. 13 is a schematic view of the construction of the shackle blank of fig. 12.
Fig. 14 is a schematic cross-sectional view at B-B of the shackle blank of fig. 13.
Fig. 15 is a schematic structural view of a novel lock beam according to a fifth embodiment of the present invention.
Fig. 16 is a schematic view of the construction of the shackle blank of fig. 15.
Fig. 17 is a cross-sectional view of the blank of the shackle of fig. 16 at C-C.
Fig. 18 is a schematic structural view of a novel lock beam according to a sixth embodiment of the present invention.
Fig. 19 is a schematic view showing a padlock with a novel shackle according to a first embodiment of the present invention.
Fig. 20 is a schematic view of a padlock with a novel shackle according to a second embodiment of the present invention.
Detailed Description
To further illustrate the technical means and effects of the present invention adopted to achieve the intended purpose of the present invention, the following detailed description will be given with reference to the accompanying drawings and preferred embodiments in order to provide the best mode, structure, features and effects according to the present invention.
Referring to fig. 5 to 7, the novel lock beam according to the first embodiment of the present invention includes: the device comprises a long locking arm 1, a short locking arm 2 and an arc-shaped connecting arm 3 for connecting the long locking arm 1 and the short locking arm 2.
The lower part of the long locking arm 1 is provided with an avoiding groove 11 surrounding the long locking arm 1, and the avoiding groove 11 is used for being matched with a positioning pin of the padlock body 200 to limit the moving range of the novel lock beam. The middle part of the long locking arm 1 and/or the lower part of the short locking arm 2 are provided with a locking groove 12 and a locking groove 22 which surround the long locking arm 1 and the short locking arm 2, and the locking groove 12 and the locking groove 22 are used for realizing locking by matching with a bolt or a steel ball of the padlock. The edge of the end face of the lower end of the short locking arm 2 is provided with a round chamfer or a straight chamfer 21.
Preferably, the locking grooves 12, 22 have a trapezoidal cross section. The novel lock beam is formed by processing a round section bar. The novel lock beam is made of stainless steel.
The novel lock beam machining method comprises the following steps:
a101, straightening a bar;
b101, turning an avoidance groove 11 on the straightened bar by using a lathe;
b102, turning a locking groove 12 and a locking groove 22 on the position of the long locking arm 1 by a lathe;
b103, turning a locking groove 12 and a locking groove 22 which are positioned on the short locking arm 2 by a lathe;
b104, turning a round chamfer or a straight chamfer at the edge of the end face of the lower end of the short locking arm 2 by a lathe;
c101, cutting off and processing the bars of the locking grooves 12, the locking grooves 22 and the avoiding grooves 11 by using a lathe to obtain a lock beam blank;
d101, bending the middle part of the lock beam blank to form an arc-shaped connecting arm 3;
e101, repeating the steps A101-D101;
f101, checking the formed lock beam, warehousing qualified lock beams, and checking the unqualified lock beams after adjustment.
Preferably, the lathe can adopt a rear feeding full-automatic numerical control lathe, and is high in machining precision and convenient to machine.
Referring to fig. 8-9, in the novel lock beam according to the second embodiment of the present invention, the cross-sections of the locking grooves 12 and 22 may be triangular or semicircular.
Referring to fig. 10 to 11, the difference between the novel shackle of the third embodiment of the present invention and the novel shackle of the first embodiment is: the upper part of the short locking arm 2 and/or the upper part of the long locking arm 1 are provided with a waterproof groove 13 and a waterproof groove 23 which are used for accommodating and fixing the waterproof ring and surround the long locking arm 1 and the short locking arm 2. The novel lock beam is made of steel.
The novel lock beam machining method comprises the following steps:
a111, straightening the bar;
b111, turning an avoidance groove 11 on the straightened bar by using a lathe;
b112, turning a locking groove 12 and a locking groove 22 on the position of the long locking arm 1 by a lathe;
b113, lathing a waterproof groove positioned on the position of the long locking arm 1 by a lathe;
b114, lathing a waterproof groove positioned on the short locking arm 2 by a lathe;
b115, turning a locking groove 12 and a locking groove 22 on the short locking arm 2 by a lathe;
b116, turning a round chamfer or a straight chamfer at the edge of the end face of the lower end of the short locking arm 2 by a lathe;
c111, cutting off and processing the bars of the locking groove 12, the locking groove 22 and the avoiding groove 11 by using a lathe to obtain a lock beam blank;
d111, bending the middle part of the lock beam blank to form an arc-shaped connecting arm 3;
e101, repeating the steps A101-D101;
f111, arranging an electroplated layer on the surface of the formed lock beam;
g111, inspecting the formed lock beam, warehousing qualified lock beams, and inspecting unqualified lock beams after adjustment.
In this embodiment, novel collar tie has set up the capillary groove that is used for installing waterproof circle, and when the user used the padlock that has this collar tie, the padlock had better waterproof performance at the lock-out state, made the application range of padlock wider, can adapt to the service environment abominable relatively. And the processing of the waterproof groove does not need to add new processing equipment.
Referring to fig. 12-14, in the novel shackle of the fourth embodiment of the present invention, the novel shackle may be formed by machining a bar having a hexagonal cross-section.
Referring to fig. 15-17, in the novel shackle of the fifth embodiment of the present invention, the novel shackle may be formed by machining a bar having an octagonal cross section.
Referring to fig. 18, in the novel lock beam according to the sixth embodiment of the present invention, the end surface of the lower end of the short lock arm 2 of the novel lock beam may be a spherical surface 24.
Referring to fig. 19, a padlock with a novel shackle according to a first embodiment of the present invention includes: the novel lock beam 100 and the lock body 200, the lock body 200 is provided with a long lock hole 201 and a short lock hole 202 corresponding to the long lock arm 1 and the short lock arm 2 respectively. The lock body 200 contains a steel ball 203 which is matched with the locking groove 12 and the locking groove 22, and the lock body 200 is provided with a positioning pin 204 which extends into the avoiding groove 11 and is matched with the avoiding groove for blocking. The locking arm 1 is rotatable relative to the lock body 200 in the unlocked state.
The bottom of the long lock hole 201 is provided with an elastic element 205 for jacking up the long lock arm 1, and the lock body 200 limits the upward distance of the long lock arm 1 through the matching position of the positioning pin 204 and the avoiding groove 11. Preferably, the elastic element 205 is a compression spring.
Referring to fig. 20, in a padlock with a novel shackle according to a second embodiment of the present invention, a protrusion 208 radially extending into the avoiding groove 11 and engaged with the avoiding groove is disposed on an inner circumferential surface of the long keyhole 201, and the protrusion 208 is a semi-cylinder transversely penetrating through the long keyhole 201 and integrally formed with the lock body 200. The lock body 200 is a split structure formed by correspondingly splicing a lock shell 206 and a lock shell 207. Facilitating the installation of the strike 100.
The utility model discloses an among the padlock, first unblock portion, second unblock part do not are equipped with first extrusion face, the second extrusion face that corresponds respectively with this first actuating lever, second actuating lever, and this first extrusion face, second extrusion face can drive the rotation body of rod and make the head body of rod break away from the cooperation opening along with first unblock portion, the rotation of second unblock portion before the spring bolt is unblanked, and the torsional spring that resets is used for keeping the head body of rod to hold in this cooperation opening to prevent the lock tongue unblock.
The utility model discloses in, the recess of dodging around long locking arm is offered to the long locking arm lower part of lock beam. The middle part of the long lock arm and/or the lower part of the short lock arm are/is provided with a locking groove surrounding the long lock arm and the short lock arm, and the locking groove is matched with a lock tongue or a steel ball of the padlock to realize locking. The lock beam structure can be suitable for padlocks at different pin positions, and does not need punching equipment for processing.
The utility model discloses in, the recess of dodging of lock beam, locking recess and capillary groove can all be processed through same equipment and accomplish, compare with prior art and process required equipment few, consequently need not to relapse the clamping, have improved the precision of processing and the efficiency of processing.
The above description is only a preferred embodiment of the present invention, and the present invention is not limited to the above description, and although the present invention has been disclosed with the preferred embodiment, it is not limited to the present invention, and any skilled person can make modifications or changes equivalent to the above embodiments without departing from the scope of the present invention, but all the modifications, equivalent changes and modifications made by the technical spirit of the present invention to the above embodiments are within the scope of the present invention.