CN209853423U - Unwinding device and unwinding equipment - Google Patents

Unwinding device and unwinding equipment Download PDF

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Publication number
CN209853423U
CN209853423U CN201920311227.6U CN201920311227U CN209853423U CN 209853423 U CN209853423 U CN 209853423U CN 201920311227 U CN201920311227 U CN 201920311227U CN 209853423 U CN209853423 U CN 209853423U
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unwinding
tape head
assembly
unwinding device
tape
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杨前程
吴铁锋
张涛
廖能武
黄相强
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Contemporary Amperex Technology Co Ltd
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Contemporary Amperex Technology Co Ltd
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Abstract

The utility model relates to an unwinding device and unwinding equipment. Unwinding device, it includes: the unwinding shaft is used for mounting a material roll with a head and a tail; the unwinding device fixes the tape head through the butt joint assembly and enables the tape head to be in a state to be butted; the tape head traction assembly comprises a driving part and a traction part, wherein the driving part is connected with the traction part and can drive the traction part to move at an unreeling position and a to-be-butted position along a preset track, the traction part is connected with the tape head at the unreeling position, the traction part releases the tape head at the to-be-butted position, and the butt-joint assembly fixes the released tape head. The utility model discloses unwinding device can replace artifical completion splicing work to a great extent to effectively shorten the splicing process consuming time, improve production efficiency.

Description

放卷装置以及放卷设备Unwinding device and unwinding equipment

技术领域technical field

本实用新型涉及二次电池的极片加工技术领域,特别是涉及一种放卷装置以及放卷设备。The utility model relates to the technical field of pole piece processing of secondary batteries, in particular to an unwinding device and unwinding equipment.

背景技术Background technique

随着锂电行业的飞速发展,对电芯的生产效率要求越来越高。电芯通过极片卷绕形成。在动力电池电芯制备工序中,需要将极片料卷通过放卷设备放卷以对便于下游加工设备对极片进行相应的加工。目前,在上一卷料卷放卷完成后,通过人工换卷,同时需要人工将下一卷的带头与上一卷的带尾连接固定。然而,由于受到员工个人技能的差异性影响,导致传统的手工接带耗时长,从而严重影响生产效率。With the rapid development of the lithium battery industry, the requirements for the production efficiency of batteries are getting higher and higher. The battery core is formed by winding the pole piece. In the preparation process of power battery cells, it is necessary to unwind the pole piece material through the unwinding equipment to facilitate the corresponding processing of the pole piece by the downstream processing equipment. At present, after the unwinding of the previous roll of material is completed, the roll is manually changed, and at the same time, the tape head of the next roll needs to be manually connected and fixed with the tape tail of the previous roll. However, due to the differences in the individual skills of employees, the traditional manual splicing takes a long time, which seriously affects the production efficiency.

实用新型内容Utility model content

本实用新型实施例提供一种放卷装置以及放卷设备。放卷装置能够较大程度地替代人工完成接带工作,从而有效缩短接带工序耗时,提高生产效率。The embodiment of the utility model provides an unwinding device and unwinding equipment. The unwinding device can replace the manual splicing work to a large extent, thereby effectively shortening the time-consuming of the splicing process and improving the production efficiency.

一方面,本实用新型实施例提出了一种放卷装置,其包括:On the one hand, an embodiment of the present utility model provides an unwinding device, which includes:

放卷轴,用于安装具有带头和带尾的料卷;对接组件,设置于放卷轴的下游,放卷装置通过对接组件固定带头并使带头处于待对接状态;带头牵引组件,包括驱动部件和牵引部件,驱动部件与牵引部件相连接并能够驱动牵引部件沿预定轨迹在放卷位置和待对接位置移动,其中,牵引部件在放卷位置连接带头,牵引部件在待对接位置释放带头并且对接组件固定被释放的带头。The unwinding shaft is used to install the material roll with the tape head and the tape tail; the docking assembly is arranged downstream of the unwinding shaft, and the unwinding device fixes the tape head through the butting assembly and makes the tape head in the state to be butted; the tape head pulling assembly, including the driving part and the pulling The driving member is connected with the pulling member and can drive the pulling member to move along a predetermined trajectory between the unwinding position and the position to be docked, wherein the pulling member connects the tape head at the unwinding position, the pulling member releases the tape head at the position to be butted and the docking assembly is fixed Freed lead.

根据本实用新型实施例的一个方面,牵引部件包括第一支架和连接于第一支架上的气动式的第一吸附部件,第一支架与驱动部件相连接,沿放卷轴的径向,第一吸附部件与放卷轴间隔设置,牵引部件通过第一吸附部件吸附处于放卷位置的带头。According to an aspect of the embodiment of the present invention, the traction component includes a first bracket and a pneumatic first adsorption component connected to the first bracket, the first bracket is connected with the driving component, and along the radial direction of the unwinding shaft, the first The suction part is arranged at intervals from the unwinding shaft, and the pulling part suctions the tape head at the unwinding position through the first suction part.

根据本实用新型实施例的一个方面,第一吸附部件包括具有吸气口的柔性吸盘,在放卷位置,柔性吸盘通过吸气口吸附带头。According to an aspect of the embodiment of the present invention, the first suction part includes a flexible suction cup with a suction port, and at the unwinding position, the flexible suction cup suctions the tape head through the suction port.

根据本实用新型实施例的一个方面,放卷装置还包括带头检测传感器,带头检测传感器与放卷轴间隔设置,放卷装置通过带头检测传感器检测判断带头是否处于放卷位置。According to an aspect of the embodiment of the present invention, the unwinding device further includes a tape head detection sensor, the tape head detection sensor is spaced apart from the unwinding shaft, and the unwinding device detects and judges whether the tape head is in the unwinding position through the tape head detection sensor.

根据本实用新型实施例的一个方面,对接组件包括驱动单元、与驱动单元相连接的第二支架和连接于第二支架上的气动式的第二吸附部件,沿放卷轴的径向,第二吸附部件与放卷轴间隔设置,对接组件通过第二吸附部件吸附处于待对接位置的带头,对接组件通过驱动单元驱动第二支架和第二吸附部件在待对接位置和对接位置之间移动。According to an aspect of the embodiment of the present invention, the docking assembly includes a driving unit, a second bracket connected to the driving unit, and a second pneumatic suction component connected to the second bracket, along the radial direction of the unwinding shaft, the second bracket The suction part and the unwinding shaft are spaced apart, and the docking assembly adsorbs the tape head at the to-be-butted position through the second suction part;

根据本实用新型实施例的一个方面,第二吸附部件包括具有进气口的压板,压板通过进气口吸附带头。According to an aspect of the embodiment of the present invention, the second adsorption component includes a pressing plate with an air inlet, and the pressing plate absorbs the lead through the air inlet.

根据本实用新型实施例的一个方面,放卷装置还包括贴胶组件,贴胶组件设置于放卷轴的下游和对接组件的上游,且牵引部件在驱动部件的驱动下沿预定轨迹在放卷位置、贴胶位置和待对接位置移动,放卷装置通过贴胶组件对处于贴胶位置的带头粘贴粘接胶。According to an aspect of the embodiment of the present invention, the unwinding device further includes a glue sticking assembly, the glue sticking assembly is arranged downstream of the unwinding shaft and upstream of the docking assembly, and the traction member is driven by the driving member along a predetermined track at the unwinding position , The glue sticking position and the position to be docked move, and the unwinding device sticks the adhesive glue to the tape head in the glue sticking position through the glue sticking assembly.

根据本实用新型实施例的一个方面,贴胶组件包括支承平台、与支承平台相对设置的第一压紧件和第二压紧件以及贴胶机构,贴胶机构设置于第一压紧件的上游,第一压紧件设置于第二压紧件的上游,第一压紧件和第二压紧件分别与支承平台之间形成过料间隙,第一压紧件和第二压紧件均能够靠近或远离支承平台移动以与支承平台共同压紧处于贴胶位置的带头。According to an aspect of the embodiment of the present invention, the glue sticking assembly includes a support platform, a first pressing member and a second pressing piece arranged opposite to the supporting platform, and a glue sticking mechanism, and the glue sticking mechanism is provided on the first pressure piece. Upstream, the first pressing piece is arranged upstream of the second pressing piece, the first pressing piece and the second pressing piece respectively form a material passing gap with the support platform, the first pressing piece and the second pressing piece Both can move close to or away from the support platform to press the tape head in the glueing position together with the support platform.

根据本实用新型实施例的一个方面,放卷装置还包括切刀组件,切刀组件包括设置于第一压紧件的下游和第二压紧件的上游的切刀,支承平台具有与切刀相对应设置的让位刀槽,切刀组件通过切刀切断带尾。According to an aspect of the embodiment of the present invention, the unwinding device further includes a cutter assembly, the cutter assembly includes cutters disposed downstream of the first pressing member and upstream of the second pressing member, and the support platform has a connection with the cutters Correspondingly set aside knife groove, the cutter assembly cuts off the belt tail through the cutter.

根据本实用新型实施例的一个方面,放卷装置还包括第一传动辊和第二传动辊,第一传动辊设置于贴胶组件的上游和放卷轴的下游,第二传动辊设置于贴胶组件的下游和对接组件的上游。According to an aspect of the embodiment of the present invention, the unwinding device further includes a first drive roller and a second drive roller, the first drive roller is arranged upstream of the glue sticking assembly and downstream of the unwinding shaft, and the second drive roller is arranged on the glue sticker Downstream of components and upstream of docked components.

根据本实用新型实施例的放卷装置包括用于安装料卷的放卷轴、用于对接带头的对接组件和用于牵引带头的带头牵引组件。带头牵引组件的牵引部件能够在放卷位置连接料卷的带头。在驱动部件的驱动作用下,牵引部件能够将带头牵引至待对接位置,然后将带头移交给对接组件,再由对接组件完成接带工序。由于通过带头牵引组件和对接组件相互协同作业能够快速且准确地将带头定位于待对接位置并完成接带,因此较大程度地替代人工接带方式,从而有效缩短接带工序耗时,提高生产效率。An unwinding device according to an embodiment of the present invention includes an unwinding shaft for installing a material roll, a butt assembly for abutting the tape head, and a head pulling assembly for pulling the tape head. The pulling member of the head pulling assembly is capable of connecting the head of the roll at the unwinding position. Under the driving action of the driving part, the pulling part can pull the lead to the position to be butted, and then transfer the lead to the butt assembly, and then the butt assembly completes the splicing process. Because the lead pulling assembly and the docking assembly work together to quickly and accurately position the lead at the position to be butted and complete the splicing, the manual splicing method can be replaced to a large extent, thereby effectively shortening the time consuming of the splicing process and improving production. efficiency.

另一个方面,根据本实用新型实施例提供一种放卷设备,包括至少一个上述实施例的放卷装置。In another aspect, an unwinding device is provided according to an embodiment of the present invention, comprising at least one unwinding device of the above-mentioned embodiments.

根据本实用新型实施例的另一个方面,放卷设备包括两个放卷装置,两个放卷装置之间具有中间分界线,两个放卷装置分别设置于中间分界线的两侧,其中,沿远离中间分界线的方向,两个放卷装置各自所包括的对接组件和带头牵引组件间隔排布设置,对接组件靠近中间分界线。According to another aspect of the embodiment of the present invention, the unwinding device includes two unwinding devices, a middle dividing line is formed between the two unwinding devices, and the two unwinding devices are respectively arranged on both sides of the middle dividing line, wherein, In the direction away from the middle dividing line, the butting assemblies and the head pulling assemblies included in the two unwinding devices are arranged at intervals, and the butting assemblies are close to the middle dividing line.

根据本实用新型实施例的另一个方面,放卷设备还包括与对接组件间隔设置的边缘对齐检测传感器,放卷设备通过边缘对齐检测传感器检测判断两个料卷的边缘对齐。According to another aspect of the embodiment of the present invention, the unwinding device further includes an edge alignment detection sensor arranged at intervals from the docking assembly, and the unwinding device detects and determines the edge alignment of the two material rolls through the edge alignment detection sensor.

根据本实用新型实施例的另一个方面,放卷设备还包括支承板,支承板具有与牵引部件的预定轨迹相对应的第一让位孔和与对接组件相对应的第二让位孔,第一让位孔和第二让位孔在待对接位置相连通,放卷设备还包括两个第三传动辊和一个引导辊,两个第三传动辊间隔设置,两个第三传动辊之间形成过料空隙,引导辊设置于第三传动辊的下游。According to another aspect of the embodiment of the present invention, the unwinding device further includes a support plate, the support plate has a first escape hole corresponding to the predetermined trajectory of the pulling member and a second escape hole corresponding to the docking assembly, The first give-away hole and the second give-away hole are communicated at the position to be butted, and the unwinding device further includes two third drive rollers and a guide roller, the two third drive rollers are arranged at intervals, and between the two third drive rollers A material passing gap is formed, and the guide roller is arranged downstream of the third drive roller.

附图说明Description of drawings

下面将通过参考附图来描述本实用新型示例性实施例的特征、优点和技术效果。The features, advantages and technical effects of the exemplary embodiments of the present invention will be described below with reference to the accompanying drawings.

图1是本实用新型一实施例的放卷装置的第一视角结构示意图;1 is a schematic structural diagram of a first view angle of an unwinding device according to an embodiment of the present invention;

图2是图1中的放卷装置的第二视角结构示意图;Fig. 2 is the second perspective structure schematic diagram of the unwinding device in Fig. 1;

图3是图2中A处放大图;Fig. 3 is the enlarged view of A place in Fig. 2;

图4是本实用新型一实施例的驱动部件和牵引部件的结构示意图;4 is a schematic structural diagram of a driving component and a traction component according to an embodiment of the present invention;

图5是本实用新型一实施例的放卷装置中牵引部件移动至贴胶位置的结构示意图;5 is a schematic structural diagram of the pulling member moving to the glue sticking position in the unwinding device according to an embodiment of the present invention;

图6是本实用新型一实施例的放卷装置中牵引部件移动至待对接位置的结构示意图6 is a schematic structural diagram of the pulling member moving to the position to be docked in the unwinding device according to an embodiment of the present invention

图7是本实用新型一实施例的放卷设备的第一视角结构示意图;7 is a schematic structural diagram of a first perspective view of an unwinding device according to an embodiment of the present invention;

图8是图7中的放卷设备的第二视角结构示意图;Fig. 8 is the second perspective structure schematic diagram of the unwinding device in Fig. 7;

图9是本实用新型一实施例的放卷设备处于一工作状态的结构示意图;9 is a schematic structural diagram of the unwinding device in a working state according to an embodiment of the present invention;

图10是本实用新型一实施例的放卷设备处于另一工作状态的结构示意图;10 is a schematic structural diagram of the unwinding device in another working state according to an embodiment of the present invention;

图11是本实用新型一实施例的放卷设备处于又一工作状态的结构示意图。11 is a schematic structural diagram of the unwinding device in another working state according to an embodiment of the present invention.

在附图中,附图并未按照实际的比例绘制。In the drawings, the figures are not drawn to actual scale.

标记说明:Tag Description:

10、放卷装置;11、放卷轴;12、贴胶组件;121、支承平台;122、第一压紧件;123、第二压紧件;124、贴胶机构;13、对接组件;131、第二支架;132、第二吸附部件;14、带头牵引组件;141、牵引部件;141a、第一支架;141b、第一吸附部件;142、主动轮;143、从动轮;144、环形柔性件;15、带头检测传感器;16、切刀组件;17、第一传动辊;18、第二传动辊;10. Unwinding device; 11. Unwinding shaft; 12. Glue assembly; 121, Support platform; 122, First pressing piece; 123, Second pressing piece; 132, the second adsorption part; 14, the lead traction assembly; 141, the traction part; 141a, the first bracket; 141b, the first adsorption part; 142, the driving wheel; 143, the driven wheel; 15. Lead detection sensor; 16. Cutter assembly; 17. First drive roller; 18. Second drive roller;

20、放卷设备;21、边缘对齐检测传感器;22、支承板;221、第一让位孔;222、第二让位孔;23、第三传动辊;24、引导辊;99、料卷;100、中间分界线;20. Unwinding equipment; 21. Edge alignment detection sensor; 22. Support plate; 221. First clearance hole; 222. Second clearance hole; 23. Third drive roller; 24. Guide roller; 99. Material roll ; 100, the middle dividing line;

X、放卷位置;Y、贴胶位置;Z、待对接位置。X, unwinding position; Y, gluing position; Z, the position to be docked.

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型的实施方式作进一步详细描述。以下实施例的详细描述和附图用于示例性地说明本实用新型的原理,但不能用来限制本实用新型的范围,即本实用新型不限于所描述的实施例。The embodiments of the present utility model will be described in further detail below with reference to the accompanying drawings and examples. The detailed description of the following embodiments and the accompanying drawings are used to illustrate the principles of the present invention by way of example, but cannot be used to limit the scope of the present invention, that is, the present invention is not limited to the described embodiments.

在本实用新型的描述中,需要说明的是,除非另有说明,“多个”的含义是两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that, unless otherwise specified, the meaning of "plurality" is two or more; the terms "upper", "lower", "left", "right", "inner", The orientation or positional relationship indicated by "outer", "front end", "rear end", "head", "tail", etc. are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device or Elements must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, the terms "first," "second," etc. are used for descriptive purposes only and should not be construed to indicate or imply relative importance.

在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可视具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a Removably connected, or integrally connected; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific conditions.

为了更好地理解本实用新型,下面结合图1至图11对本实用新型实施例的放卷装置10和放卷设备20进行详细描述。In order to better understand the present invention, the unwinding device 10 and the unwinding device 20 of the embodiment of the present invention will be described in detail below with reference to FIGS. 1 to 11 .

本实用新型实施例的放卷装置10用于对极片料卷99执行放卷操作。极片自身为薄片结构。为了方便运输和使用,通常会将带状的极片卷绕形成料卷99。料卷99具有外露的带头和最内层的带尾。当需要对极片进行后续加工时,通过预先对料卷99进行放卷操作再对极片进行相应加工。The unwinding device 10 of the embodiment of the present invention is used to perform the unwinding operation on the pole piece material roll 99 . The pole pieces themselves are of thin sheet structure. In order to facilitate transportation and use, the strip-shaped pole pieces are usually wound into a roll 99 . The reel 99 has an exposed tape head and an innermost tape tail. When subsequent processing of the pole piece is required, the corresponding processing of the pole piece is performed by unwinding the material roll 99 in advance.

参见图1和图2所示,本实用新型实施例的放卷装置10包括放卷轴11、对接组件13和带头牵引组件14。Referring to FIGS. 1 and 2 , the unwinding device 10 according to the embodiment of the present invention includes an unwinding shaft 11 , a docking assembly 13 and a head pulling assembly 14 .

本实施例的放卷轴11可以为气涨轴。放卷轴11用于安装料卷99的部分为可膨胀结构。将料卷99套设到放卷轴11上之后,放卷轴11的可膨胀结构发生膨胀以涨紧料卷99,使得放卷轴11和料卷99之间形成紧配合,有效通过放卷轴11向料卷99传输旋转力矩。The unwinding shaft 11 in this embodiment may be an air expansion shaft. The part of the unwinding shaft 11 for mounting the material roll 99 is an expandable structure. After the material roll 99 is sleeved on the unwinding shaft 11, the expandable structure of the unwinding shaft 11 expands to tighten the material roll 99, so that a tight fit is formed between the unwinding shaft 11 and the material roll 99, effectively passing the unwinding shaft 11 to the material. The roll 99 transmits rotational torque.

本实施例的对接组件13设置于放卷轴11的下游。放卷装置10能够通过对接组件13固定带头并使带头处于待对接状态。本实用新型实施例的带头牵引组件14包括驱动部件(图中未示出)和牵引部件141。驱动部件与牵引部件141相连接并且驱动部件能够驱动牵引部件141沿预定轨迹在放卷位置X和待对接位置Z移动。牵引部件141在放卷位置X能够连接固定料卷99的带头。牵引部件141通过牵引带头移动完成料卷99正常开卷操作。牵引部件141牵引带头从放卷位置X向待对接位置Z移动。当牵引部件141移动至待对接位置Z后,牵引部件141在待对接位置Z释放带头。同时,对接组件13连接固定被释放的带头,从而完成带头交接动作。对接组件13连接固定的带头处于待对接状态,等待与另一接近完成放卷的料卷99的带尾对接。在带头和带尾完成对接操作后,对接组件13会重新释放带头,以使料卷99继续向下一工序送料。在一个示例中,牵引部件141牵引带头移动至贴胶位置Y,此时通过人工贴胶的方式在带头的预定位置粘贴粘接胶,或者,在对接组件13连接固定带头之后,通过人工贴胶方式在带头的预定位置粘贴粘接胶。这样,带头和带尾两者之间可以通过粘接胶粘接固定,完成对接动作。牵引部件141可以在放卷位置X、贴胶位置Y和待对接位置Z往复移动。可选地,粘接胶可以是胶水或双面胶。贴胶位置Y位于放卷位置X的下游和待对接位置Z的上游。本申请中,“上游”和“下游”主要指的是极片加工顺序,并不限定实际的结构和位置。The docking assembly 13 in this embodiment is disposed downstream of the unwinding shaft 11 . The unwinding device 10 can fix the tape head through the docking assembly 13 and keep the tape head in a state to be docked. The lead pulling assembly 14 of the embodiment of the present invention includes a driving part (not shown in the figure) and a pulling part 141 . The driving part is connected with the pulling part 141 and can drive the pulling part 141 to move at the unwinding position X and the to-be-butted position Z along a predetermined trajectory. At the unwinding position X, the pulling member 141 can be connected to the head of the fixed web 99 . The pulling member 141 completes the normal unwinding operation of the material roll 99 through the movement of the pulling belt head. The pulling member 141 pulls the tape head to move from the unwinding position X to the position Z to be docked. After the pulling member 141 moves to the position Z to be butted, the pulling member 141 releases the tape head at the position Z to be butted. At the same time, the docking assembly 13 connects and fixes the released tape heads, thereby completing the transfer action of the tape heads. The connected and fixed tape head of the docking assembly 13 is in a docking state, waiting to be docked with the tape tail of another material roll 99 that is nearing completion of unwinding. After the docking operation of the tape head and the tape tail is completed, the docking assembly 13 will release the tape head again, so that the material roll 99 can continue to be fed to the next process. In one example, the pulling member 141 pulls the tape head to move to the gluing position Y, and at this time, the adhesive glue is applied to the predetermined position of the tape head by manual gluing, or, after the docking assembly 13 is connected and fixed to the tape head, manual gluing is performed. way to paste the adhesive on the predetermined position of the tape head. In this way, the tape head and the tape tail can be bonded and fixed by adhesive glue to complete the docking action. The pulling member 141 can reciprocate at the unwinding position X, the gluing position Y and the to-be-butted position Z. Alternatively, the adhesive may be glue or double-sided tape. The gluing position Y is located downstream of the unwinding position X and upstream of the position Z to be docked. In this application, "upstream" and "downstream" mainly refer to the processing sequence of the pole pieces, and do not limit the actual structure and position.

在一个实施例中,放卷轴11和对接组件13位于牵引部件141的移动轨迹的同一侧。从图2所示出的状态和位置观察,放卷轴11和对接组件13位于牵引部件141的移动轨迹的下方。牵引部件141的移动轨迹具有依次第一平直段、和第一平直段相交的第二平直段以及与第二平直段相交的第三平直段。第一平直段、第二平直段和第三平直段彼此之间通过圆弧段过渡连接。第一平直段和第三平直段均位于第二平直段的同一侧。放卷轴11与第一平直段上远离第二平直段的区域相对应,同时处于放卷位置X的牵引部件141位于该区域并与放卷轴11之间间隔预定距离。该预定距离大于料卷99的厚度。料卷99的厚度指的是最外层至最内层之间的距离。对接组件13与第三平直段上远离第二平直段的区域相对应设置,同时处于待对接位置Z的牵引部件141位于该区域。In one embodiment, the unwinding shaft 11 and the docking assembly 13 are located on the same side of the moving track of the pulling member 141 . From the state and position shown in FIG. 2 , the unwinding shaft 11 and the docking assembly 13 are located below the movement trajectory of the pulling member 141 . The moving track of the traction member 141 has a first straight section, a second straight section intersecting with the first straight section, and a third straight section intersecting with the second straight section in sequence. The first straight section, the second straight section and the third straight section are transitionally connected to each other by circular arc sections. Both the first straight section and the third straight section are located on the same side of the second straight section. The unwinding shaft 11 corresponds to an area of the first straight section away from the second straight section, and the pulling member 141 in the unwinding position X is located in this area and is spaced from the unwinding shaft 11 by a predetermined distance. The predetermined distance is greater than the thickness of the web 99 . The thickness of the web 99 refers to the distance from the outermost layer to the innermost layer. The docking assembly 13 is disposed correspondingly to an area of the third straight section away from the second straight section, and the pulling member 141 in the position Z to be docked is located in this area.

参见图4所示,本实施例的驱动部件包括动力单元和传动单元。传动单元包括与动力单元相连接的主动轮142、从动轮143以及与主动轮142和从动轮143相连接的环形柔性件144。牵引部件141与环形柔性件144相连接。驱动部件通过传动单元带动牵引部件141移动。在一个示例中,动力单元可以是伺服电机或步进电机。环形柔性件144可以是链条、同步带或皮带,相对应地,主动轮142和从动轮143均为齿轮或皮带轮。Referring to FIG. 4 , the driving component of this embodiment includes a power unit and a transmission unit. The transmission unit includes a driving wheel 142 connected with the power unit, a driven wheel 143 and an annular flexible member 144 connected with the driving wheel 142 and the driven wheel 143 . The pulling member 141 is connected with the annular flexible member 144 . The driving part drives the traction part 141 to move through the transmission unit. In one example, the power unit may be a servo motor or a stepper motor. The annular flexible member 144 may be a chain, a timing belt or a belt, and correspondingly, the driving pulley 142 and the driven pulley 143 are both gears or pulleys.

本实用新型实施例的放卷装置10包括用于安装料卷99的放卷轴11、用于对接带头的对接组件13和用于牵引带头的带头牵引组件14。带头牵引组件14的牵引部件141能够在放卷位置X连接料卷99的带头。在驱动部件的驱动作用下,牵引部件141能够将带头牵引至待对接位置Z,然后将带头移交给对接组件13,再由对接组件13完成接带工序。由于通过带头牵引组件14和对接组件13相互协同作业能够快速且准确地将带头定位于待对接位置Z并完成接带,因此较大程度地替代人工接带方式,从而有效缩短接带工序耗时,提高生产效率。另外,由于带头牵引组件14和对接组件13相互协同作业,有效保证带头位置定位的精准度,有利于提高后续带头和带尾接带时两者的对齐精度,从而降低带头和带尾完成接带后两者发生错位的可能性,进而降低由于带头和带尾发生错位而导致极片经过刀模冲切后左右极耳成形不对称带来的极片报废或极片在经过刀模时会直接造成极片断带的可能性。The unwinding device 10 of the embodiment of the present invention includes an unwinding shaft 11 for installing a material roll 99, a butt assembly 13 for abutting the tape head, and a head pulling assembly 14 for pulling the tape head. The pulling member 141 of the head pulling assembly 14 is capable of engaging the head of the roll 99 in the unwinding position X. Under the driving action of the driving part, the pulling part 141 can pull the tape head to the position Z to be docked, and then transfer the tape head to the docking assembly 13, and then the docking assembly 13 completes the taping process. Since the lead pulling assembly 14 and the docking assembly 13 cooperate with each other, the lead can be quickly and accurately positioned at the to-be-butted position Z and the tape splicing is completed, thereby replacing the manual tape splicing method to a large extent, thereby effectively shortening the time consuming of the splicing process. ,Increase productivity. In addition, since the lead pulling assembly 14 and the docking assembly 13 cooperate with each other, the positioning accuracy of the leading position is effectively ensured, which is beneficial to improve the alignment accuracy of the subsequent leading and trailing tapes, thereby reducing the completion of the leading and trailing tape splicing. The possibility of dislocation of the latter two is further reduced due to the dislocation of the lead and the end of the belt. Possibility of creating pole fragmentation bands.

参见图3所示,本实施例的牵引部件141包括第一支架141a和连接于第一支架141a上的气动式的第一吸附部件141b。第一支架141a与驱动部件相连接。沿放卷轴11的径向,第一吸附部件141b与放卷轴11间隔设置。牵引部件141能够通过第一吸附部件141b吸附处于放卷位置X的带头。第一吸附部件141b能够产生吸附力以牢固地吸住带头。第一吸附部件141b通过吸附的方式连接固定带头,从而对带头施加的应力更加缓和、均衡,有效降低牵引部件141对带头施加过大应力而造成带头发生结构性损坏的可能性。在一个实施例中,第一吸附部件141b与负压设备相连接,利用负压产生吸附力。在一个实施例中,第一支架141a呈板状结构。第一支架141a具有第一平直板、与第一平直板相交的第二平直板以及与第一平直板相平行的第三平直板。第一平直板、第二平直板和第三平直板构造成台阶状结构。第一支架141a通过第一平直板与驱动部件相连接。第一吸附部件141b设置于第三平直板。在一个实施例中,第一吸附部件141b包括具有吸气口的柔性吸盘。在放卷位置X,柔性吸盘通过吸气口吸附带头。柔性吸盘具有良好的弹性。在吸附带头的过程中,柔性吸盘能够缓冲带头与柔性吸盘瞬间接触碰撞时产生的碰撞应力,有效降低极片被牵引部件141撞击而发生损坏或出现凹陷的可能性,有效保护极片的结构完整性和平整性。可选地,柔性吸盘的材质可以是硅胶或橡胶。在一个实施例中,柔性吸盘呈长条形结构,其大致与极片的宽度相同。这样,柔性吸盘吸附带头时,柔性吸盘能够在极片的整个宽度方向上对极片施加牵引力,从而降低极片在宽度方向上受力不均衡而导致断裂的可能性。在一个实施例中,第一吸附部件141b包括至少两个柔性吸盘。至少两个柔性吸盘沿放卷轴11的轴向间隔设置。在放卷位置X,吸气口朝向放卷轴11。至少两个柔性吸盘沿极片的宽度方向分布,从而各个柔性吸盘吸附带头时,柔性吸盘能够在极片的整个宽度方向上对极片施加牵引力,从而降低极片在宽度方向上受力不均衡而导致断裂的可能性,另外,当其中一个吸盘发生损坏或者与极片之间存在缝隙而无法对极片施加吸附力时,其余的吸盘仍然能够对带头施加吸附力,从而保证加工过程连续性。Referring to FIG. 3 , the traction member 141 of this embodiment includes a first bracket 141a and a pneumatic first adsorption member 141b connected to the first bracket 141a. The first bracket 141a is connected with the driving member. In the radial direction of the unwinding shaft 11 , the first suction member 141 b is provided at intervals from the unwinding shaft 11 . The pulling member 141 can suction the tape head at the unwinding position X through the first suction member 141b. The first suction member 141b can generate suction force to firmly suction the tape head. The first adsorption member 141b connects and fixes the tape head by adsorption, so that the stress applied to the tape head is more relaxed and balanced, and the possibility of structural damage to the tape head caused by excessive stress applied by the pulling member 141 to the tape head is effectively reduced. In one embodiment, the first adsorption part 141b is connected with a negative pressure device, and uses negative pressure to generate adsorption force. In one embodiment, the first bracket 141a has a plate-like structure. The first bracket 141a has a first flat plate, a second flat plate intersecting with the first flat plate, and a third flat plate parallel to the first flat plate. The first flat plate, the second flat plate and the third flat plate are configured in a stepped structure. The first bracket 141a is connected with the driving part through the first flat plate. The first suction member 141b is provided on the third flat plate. In one embodiment, the first suction part 141b includes a flexible suction cup with a suction port. In the unwinding position X, the flexible suction cup sucks the tape head through the suction port. The flexible suction cup has good elasticity. In the process of sucking the lead, the flexible suction cup can buffer the collision stress generated when the lead and the flexible suction cup contact and collide instantly, effectively reducing the possibility of the pole piece being damaged or dented by the impact of the pulling member 141, and effectively protecting the structural integrity of the pole piece sex and flatness. Optionally, the material of the flexible suction cup can be silicone or rubber. In one embodiment, the flexible suction cup has an elongated structure, which is approximately the same as the width of the pole piece. In this way, when the flexible suction cup adsorbs the lead, the flexible suction cup can exert a traction force on the pole piece in the entire width direction of the pole piece, thereby reducing the possibility of breakage caused by the unbalanced force in the width direction of the pole piece. In one embodiment, the first suction part 141b includes at least two flexible suction cups. At least two flexible suction cups are arranged at intervals along the axial direction of the unwinding shaft 11 . In the unwinding position X, the suction port faces the unwinding shaft 11 . At least two flexible suction cups are distributed along the width direction of the pole piece, so that when each flexible suction cup sucks the lead, the flexible suction cup can exert traction on the pole piece in the entire width direction of the pole piece, thereby reducing the unbalanced force on the pole piece in the width direction In addition, when one of the suction cups is damaged or there is a gap between it and the pole piece, and the suction force cannot be applied to the pole piece, the remaining suction cups can still exert suction force on the tape head, thus ensuring the continuity of the processing process. .

参见图5和图6所示,本实施例的对接组件13包括驱动单元(图中未示出)、与驱动单元相连接的第二支架131和连接于第二支架131上的气动式的第二吸附部件132。沿放卷轴11的径向,第二吸附部件132与放卷轴11间隔设置。对接组件13通过第二吸附部件132吸附固定处于待对接位置Z的带头。对接组件13通过驱动单元驱动第二支架131和第二吸附部件132在待对接位置Z和对接位置之间移动。第二吸附部件132能够产生吸附力以牢固地吸住带头。第二吸附部件132通过吸附的方式连接固定带头,从而对带头施加的应力更加缓和、均衡,有效降低牵引部件141对带头造成结构性破坏的可能性。在一个实施例中,第二吸附部件132与负压设备相连接,利用负压产生吸附力。第二吸附部件132在待对接位置Z和对接位置之间沿直线移动。驱动单元可以是伸缩缸。第二吸附部件132在待对接位置Z时,能够为带头牵引组件14的牵引部件141让位,使得牵引部件141能够顺利经过第二吸附部件132并完成带头交接工作。在第二吸附部件132吸附带头后,驱动单元能够驱动第二吸附部件132移动至对接位置,并与另一接近完成放卷的料卷99的带尾进行对接。Referring to FIGS. 5 and 6 , the docking assembly 13 in this embodiment includes a driving unit (not shown in the figure), a second bracket 131 connected with the driving unit, and a pneumatic first bracket 131 connected to the second bracket 131 . Two adsorption parts 132 . In the radial direction of the unwinding shaft 11 , the second suction member 132 is provided at intervals from the unwinding shaft 11 . The docking assembly 13 adsorbs and fixes the tape head at the position Z to be docked through the second adsorption part 132 . The docking assembly 13 drives the second bracket 131 and the second adsorption part 132 to move between the docking position Z and the docking position through the driving unit. The second suction part 132 can generate suction force to firmly suck the tape head. The second adsorption member 132 connects and fixes the belt head by means of adsorption, so that the stress exerted on the belt head is more relaxed and balanced, and the possibility of structural damage to the belt head caused by the pulling member 141 is effectively reduced. In one embodiment, the second adsorption component 132 is connected to a negative pressure device, and uses negative pressure to generate adsorption force. The second suction member 132 moves linearly between the to-be-butted position Z and the butted position. The drive unit may be a telescopic cylinder. When the second suction member 132 is at the docking position Z, it can make way for the pulling member 141 of the lead pulling assembly 14, so that the pulling member 141 can smoothly pass through the second suction member 132 and complete the lead handover work. After the second suction member 132 suctions the tape head, the driving unit can drive the second suction member 132 to move to the docking position, and connect with the tape tail of another material roll 99 that is close to completing the unwinding.

在一个实施例中,第二吸附部件132包括具有至少一个进气口的压板。压板通过进气口吸附带头。压板上设置进气口的表面为平整面。在吸附带头的过程中,压板的平整面能够避免带头与柔性吸盘瞬间接触碰撞时产生的局部碰撞应力集中的情况,有效降低极片撞击压板时发生损坏或出现凹陷的可能性,有效保护极片的结构完整性和平整性。在压板具有至少两个进气孔的实施例中,至少两个进气口沿极片的宽度方向排布,从而各个进气口吸附带头时,压板能够在极片的整个宽度方向上对极片施加牵引力,从而降低极片在宽度方向上受力不均衡而导致断裂的可能性,另外,当其中一个进气口发生堵塞或者与极片之间存在缝隙而无法对极片施加吸附力时,其余的进气口仍然能够对带头施加吸附力,从而保证加工过程连续性。In one embodiment, the second adsorption member 132 includes a pressure plate having at least one air inlet. The platen sucks the lead through the air inlet. The surface on which the air inlet is arranged on the pressing plate is a flat surface. In the process of sucking the lead, the flat surface of the platen can avoid the local collision stress concentration caused by the instantaneous contact between the lead and the flexible suction cup, effectively reducing the possibility of damage or depression when the pole piece hits the platen, effectively protecting the pole piece structural integrity and flatness. In the embodiment in which the pressure plate has at least two air inlet holes, the at least two air inlets are arranged along the width direction of the pole piece, so that when each air inlet port adsorbs the lead, the pressure plate can align the poles in the entire width direction of the pole piece The piece exerts a traction force, thereby reducing the possibility of the pole piece breaking due to uneven force in the width direction. In addition, when one of the air inlets is blocked or there is a gap between the pole piece and the pole piece cannot be applied with adsorption force , the remaining air inlets can still apply suction to the leader, thus ensuring the continuity of the processing process.

参见图2所示,本实用新型实施例的放卷装置10还包括贴胶组件12。贴胶组件12设置于放卷轴11的下游和对接组件13的上游。牵引部件141在驱动部件的驱动下沿预定轨迹在放卷位置X、贴胶位置Y和待对接位置Z移动。放卷装置10通过贴胶组件12对处于贴胶位置Y的带头粘贴粘接胶,以能够代替人工粘贴粘接胶的工序,进一步替代人工操作,降低加工过程中的人工投入,有效提高生产效率和粘贴粘接胶的位置准确度。Referring to FIG. 2 , the unwinding device 10 according to the embodiment of the present invention further includes a glue sticking component 12 . The gluing assembly 12 is disposed downstream of the unwinding shaft 11 and upstream of the docking assembly 13 . The pulling member 141 moves along a predetermined track at the unwinding position X, the gluing position Y and the to-be-butted position Z under the driving of the driving member. The unwinding device 10 uses the glue sticking assembly 12 to stick the adhesive glue on the tape head at the glue sticking position Y, so as to replace the process of manually sticking the adhesive glue, further replace the manual operation, reduce the labor input in the processing process, and effectively improve the production efficiency and positional accuracy of pasting adhesive.

本实施例的贴胶组件12包括支承平台121、与支承平台121相对设置的第一压紧件122和第二压紧件123以及贴胶机构124。第一压紧件122设置于第二压紧件123的上游。贴胶机构124设置于第一压紧件122的上游。第一压紧件122和第二压紧件123分别与支承平台121之间形成过料间隙。第一压紧件122和第二压紧件123均能够靠近或远离支承平台121移动。第一压紧件122和/或第二压紧件123能够与支承平台121共同压紧处于贴胶位置Y的带头。本实施例的贴胶组件12还包括与第一压紧件122相连接的第一驱动器以及与第二压紧件123相连接的第二驱动器。第一驱动器能够驱动第一压紧件122靠近或远离支承平台121移动,而第二驱动器能够驱动第二压紧件123靠近或远离支承平台121移动。在一个实施例中,支承平台121、与支承平台121相对设置的第一压紧件122、第二压紧件123、放卷轴11以及对接组件13均位于牵引部件141的移动轨迹的同一侧,而贴胶机构124位于牵引部件141的移动轨迹的另一侧。The gluing assembly 12 in this embodiment includes a supporting platform 121 , a first pressing member 122 and a second pressing member 123 disposed opposite to the supporting platform 121 , and a gluing mechanism 124 . The first pressing member 122 is disposed upstream of the second pressing member 123 . The gluing mechanism 124 is disposed upstream of the first pressing member 122 . A material passing gap is formed between the first pressing member 122 and the second pressing member 123 and the supporting platform 121 respectively. Both the first pressing member 122 and the second pressing member 123 can move close to or away from the supporting platform 121 . The first pressing member 122 and/or the second pressing member 123 can press the tape head at the gluing position Y together with the supporting platform 121 . The glue sticking assembly 12 in this embodiment further includes a first driver connected to the first pressing member 122 and a second driver connected to the second pressing member 123 . The first driver can drive the first pressing member 122 to move closer to or away from the supporting platform 121 , and the second driver can drive the second pressing member 123 to move closer to or away from the supporting platform 121 . In one embodiment, the supporting platform 121, the first pressing member 122, the second pressing member 123, the unwinding shaft 11 and the docking assembly 13 disposed opposite to the supporting platform 121 are all located on the same side of the moving track of the traction member 141, The gluing mechanism 124 is located on the other side of the moving track of the traction member 141 .

在牵引部件141牵引带头移动至贴胶位置Y时,第一压紧件122保持抬起状态,而第二压紧件123下压并与支承平台121夹紧带头,然后贴胶机构124对带头执行第一次贴胶动作。完成第一次贴胶动作之后,第二压紧件123抬起,牵引部件141牵引带头移动至待对接位置Z。然后第一压紧件122和第二压紧件123均下压并与支承平台121夹紧极片,从而对极片施加夹紧力,提高带头在贴胶过程中的位置稳定性。贴胶机构124对带头执行第二次贴胶动作。完成第二次贴胶动作之后,第一压紧件122抬起,而第二压紧件123继续保持下压状态。在带头上第一次贴胶时粘贴的粘接胶与另一料卷99的带尾粘接后,第二压紧件123抬起。带头和另一料卷99的带尾继续沿送料方向进给,从而带头上经过第二次贴胶粘贴的粘接胶会与带尾粘接,以使两者粘接固定。在一个实施例中,支承平台121朝向第一压紧件122和第二压紧件123的表面为平整面,而第一压紧件122和第二压紧件123朝向支承平台121的表面为平整面。这样,第一压紧件122或第二压紧件123与支承平台121夹紧极片时不会使极片上出现应力集中的情况,降低第一压紧件122或第二压紧件123与支承平台121夹紧极片时对极片的结构造成损坏的可能性。When the pulling member 141 pulls the tape head to the gluing position Y, the first pressing member 122 is kept in a raised state, while the second pressing member 123 is pressed down and clamps the tape head with the support platform 121, and then the gluing mechanism 124 aligns the tape head Perform the first gluing action. After the first gluing action is completed, the second pressing member 123 is lifted, and the pulling member 141 pulls the head to move to the position Z to be docked. Then, both the first pressing member 122 and the second pressing member 123 press down and clamp the pole piece with the support platform 121, so as to exert a clamping force on the pole piece and improve the positional stability of the tape head during the gluing process. The gluing mechanism 124 performs a second gluing action on the leader. After the second gluing action is completed, the first pressing member 122 is lifted up, while the second pressing member 123 continues to maintain a downward pressing state. After the adhesive glue pasted on the tape head is bonded with the tape tail of the other material roll 99, the second pressing member 123 is lifted. The tape head and the tape tail of the other material roll 99 continue to be fed in the feeding direction, so that the adhesive on the tape head that has been pasted for the second time will adhere to the tape tail, so that the two are bonded and fixed. In one embodiment, the surface of the support platform 121 facing the first pressing member 122 and the second pressing member 123 is a flat surface, and the surfaces of the first pressing member 122 and the second pressing member 123 facing the supporting platform 121 are Flat surface. In this way, when the first pressing member 122 or the second pressing member 123 and the support platform 121 clamp the pole piece, the stress concentration will not occur on the pole piece, and the first pressing member 122 or the second pressing member 123 will be reduced from the contact with the pole piece. The possibility of damage to the structure of the pole piece when the support platform 121 clamps the pole piece.

本实施例的放卷装置10还包括第一传动辊17和第二传动辊18。第一传动辊17设置于贴胶组件12的上游并且设置于放卷轴11的下游。第二传动辊18设置于贴胶组件12的下游并且设置于对接组件13的上游。牵引部件141牵引带头经过第一传动辊17后,后续的极片会贴在第一传动辊17上,从而在牵引部件141继续牵引带头移动时,第一传动辊17会跟随同步转动,降低极片传输阻力,也降低极片移动过程中自身位置发生偏移的可能性。牵引部件141牵引带头经过第二传动辊18后,后续的极片会贴在第二传动辊18上,从而在牵引部件141继续牵引带头移动时,第二传动辊18会跟随同步转动,降低极片传输阻力,也降低极片移动过程中自身位置发生偏移的可能性。在对接组件13能够从待对接位置Z移动至对接位置的实施例中,放卷装置10还包括与第二传动辊18相连接的伸缩机构。伸缩机构能够驱动第二传动辊18与对接组件13同步移动。The unwinding device 10 of this embodiment further includes a first transmission roller 17 and a second transmission roller 18 . The first drive roller 17 is disposed upstream of the glue assembly 12 and downstream of the unwinding shaft 11 . The second drive roller 18 is disposed downstream of the gluing assembly 12 and upstream of the docking assembly 13 . After the pulling head of the pulling member 141 passes through the first transmission roller 17, the subsequent pole pieces will stick to the first transmission roller 17, so that when the pulling member 141 continues to move the pulling head, the first transmission roller 17 will follow the synchronous rotation, reducing the pole piece. The transmission resistance of the piece also reduces the possibility of the position of the pole piece shifting during the movement of the pole piece. After the traction member 141 pulls the belt head through the second transmission roller 18, the subsequent pole pieces will stick to the second transmission roller 18, so that when the traction member 141 continues to pull the belt head to move, the second transmission roller 18 will follow the synchronous rotation, reducing the pole piece. The transmission resistance of the piece also reduces the possibility of the position of the pole piece shifting during the movement of the pole piece. In the embodiment in which the docking assembly 13 can move from the docking position Z to the docking position, the unwinding device 10 further includes a telescopic mechanism connected with the second transmission roller 18 . The telescopic mechanism can drive the second transmission roller 18 to move synchronously with the docking assembly 13 .

参见图2所示,本实施例的放卷装置10还包括切刀组件16。切刀组件16包括设置于第一压紧件122的下游并且设置于第二压紧件123的上游的切刀。支承平台121具有与切刀相对应设置的让位刀槽。切刀组件16通过切刀切断完成放卷的料卷99的带尾。在放卷轴11上安装的料卷99接近完成放卷工序时,第一压紧件122和第二压紧件123同时下压并与支承平台121共同夹紧料卷99的带尾,启动切刀沿让位刀槽的延伸方向移动,从而将极片切断。第一压紧件122和第二压紧件123抬起,靠近第一压紧件122的切断段为废弃料段,通过人工进行回收,而靠近第二压紧件123的切断段用于与另一个料卷99的带头对接。切刀组件16还包括与切刀相连接的驱动机构(图中未示出)。驱动机构能够驱动切刀作直线移动。Referring to FIG. 2 , the unwinding device 10 of this embodiment further includes a cutter assembly 16 . The cutter assembly 16 includes a cutter disposed downstream of the first pressing member 122 and upstream of the second pressing member 123 . The support platform 121 is provided with a spaced knife groove corresponding to the cutting knife. The cutter assembly 16 cuts the tape tail of the unwound roll 99 through the cutter. When the material roll 99 installed on the unwinding shaft 11 is about to complete the unwinding process, the first pressing member 122 and the second pressing member 123 simultaneously press down and clamp the tape tail of the material roll 99 together with the supporting platform 121, and start cutting. The knife moves in the direction of extension of the spaced sipe, thereby severing the pole piece. The first pressing member 122 and the second pressing member 123 are lifted up, the cut-off section close to the first pressing member 122 is a waste material section, which is recovered manually, and the cut-off section near the second pressing member 123 is used for The lead of another reel 99 is docked. The cutter assembly 16 also includes a drive mechanism (not shown) connected to the cutter. The drive mechanism can drive the cutter to move linearly.

参见图2所示,本实施例的放卷装置10还包括带头检测传感器15。带头检测传感器15与放卷轴11间隔设置。放卷装置10通过带头检测传感器15检测判断带头是否处于放卷位置X。带头检测传感器15检测判断带头处于放卷位置X时,牵引部件141启动以连接固定带头。带头检测传感器15检测判断带头未处于放卷位置X时,需要启动放卷轴11转动或者通过人工转动料卷99以使带头处于放卷位置X。带头检测传感器15能够辅助操作人员检测带头位置,提高操作便利性和设备自动化程度。在一个实施例中,带头检测传感器15可以是红外传感器。Referring to FIG. 2 , the unwinding device 10 of this embodiment further includes a tape head detection sensor 15 . The tape head detection sensor 15 is provided at intervals from the unwinding reel 11 . The unwinding device 10 detects and determines whether the tape head is at the unwinding position X through the tape head detection sensor 15 . When the tape head detection sensor 15 detects and judges that the tape head is at the unwinding position X, the pulling member 141 is activated to connect and fix the tape head. When the tape head detection sensor 15 detects and judges that the tape head is not at the unwinding position X, it is necessary to start the unwinding shaft 11 to rotate or manually rotate the material roll 99 to make the tape head be at the unwinding position X. The lead detection sensor 15 can assist the operator to detect the position of the lead, so as to improve the convenience of operation and the degree of automation of the equipment. In one embodiment, the lead detection sensor 15 may be an infrared sensor.

本实用新型实施例的放卷装置10包括用于安装料卷99的放卷轴11、用于对接带头的对接组件13和用于牵引带头的带头牵引组件14。带头牵引组件14的牵引部件141能够主动连接料卷99的带头并且在驱动部件的驱动作用下,牵引部件141能够将带头牵引至待对接位置Z,然后将带头移交给对接组件13。由于通过带头牵引组件14和对接组件13相互协同作业能够快速且准确地将带头定位于待对接位置Z,因此本实用新型实施例的放卷装置10自动化程度高,能够较大程度地替代人工接带,从而有效缩短接带工序耗时,提高生产效率。The unwinding device 10 of the embodiment of the present invention includes an unwinding shaft 11 for installing a material roll 99, a butt assembly 13 for abutting the tape head, and a head pulling assembly 14 for pulling the tape head. The pulling member 141 of the head pulling assembly 14 can actively connect the head of the material roll 99 and under the driving action of the driving member, the pulling member 141 can pull the head to the position Z to be docked, and then transfer the head to the docking assembly 13 . Since the tape head can be quickly and accurately positioned at the position Z to be butted by the cooperative operation of the tape head pulling assembly 14 and the docking assembly 13, the unwinding device 10 of the embodiment of the present invention has a high degree of automation and can replace manual connection to a large extent. tape, thereby effectively shortening the time-consuming process of tape splicing and improving production efficiency.

本实用新型实施例还提供一种放卷设备20包括至少一个上述实施例的放卷装置10,从而提升放卷设备20的自动化程度,有利于提高生产效率。The embodiment of the present invention also provides an unwinding device 20 including at least one unwinding device 10 of the above-mentioned embodiments, so as to improve the automation degree of the unwinding device 20 and improve production efficiency.

在一个实施例中,参见图7所示,放卷设备20包括两个放卷装置10。两个放卷装置10之间具有中间分界线100。两个放卷装置10分别设置于中间分界线100的两侧。沿远离中间分界线100的方向,两个放卷装置10各自所包括的对接组件13和带头牵引组件14间隔排布设置。相对于带头牵引组件14,对接组件13更加靠近中间分界线100。两个放卷装置10各自所包括的相同的零部件相对于中间分界线100的设置方式或排布次序大致相同。In one embodiment, as shown in FIG. 7 , the unwinding device 20 includes two unwinding devices 10 . There is an intermediate dividing line 100 between the two unwinding devices 10 . The two unwinding devices 10 are respectively arranged on both sides of the middle dividing line 100 . Along the direction away from the middle dividing line 100 , the docking assembly 13 and the head pulling assembly 14 included in the two unwinding devices 10 are arranged at intervals. The docking assembly 13 is closer to the intermediate dividing line 100 than the head pulling assembly 14 . The arrangement or arrangement sequence of the same components included in the two unwinding devices 10 with respect to the intermediate boundary line 100 is substantially the same.

参见图7至图11所示的状态和位置来描述本实用新型的技术方案,但并不限定本实用新型的保护范围。本实施例的放卷设备20包括两个放卷装置10。放卷设备20工作过程包括以下步骤:The technical solutions of the present invention are described with reference to the states and positions shown in FIGS. 7 to 11 , but do not limit the protection scope of the present invention. The unwinding device 20 of this embodiment includes two unwinding devices 10 . The working process of the unwinding device 20 includes the following steps:

初始上料步骤:通过人工将两卷料卷99分别套设在左侧的放卷轴11和右侧的放卷轴11上;当右侧的料卷99作为工作料卷99时,左侧的料卷99为备用料卷99;The initial feeding step: manually set the two rolls 99 on the left unwinding shaft 11 and the right unwinding shaft 11; when the right material roll 99 is used as the working material roll 99, the left Roll 99 is a spare roll 99;

工作料卷99放卷:启动右侧的放卷装置10,第一次放卷时可以通过人工牵引带头,将带头绕过第一传动辊17和第二传动辊18并牵引至下游加工设备,然后执行放卷操作;Unwinding of the working material roll 99: Start the unwinding device 10 on the right side. When unwinding for the first time, the tape head can be manually pulled to bypass the first drive roller 17 and the second drive roller 18 and be pulled to the downstream processing equipment. Then perform the unwinding operation;

对接:参见图8所示,在右侧料卷99接近完成放卷时,启动左侧放卷装置10,通过带头检测传感器15检测判断料卷99的带头处于放卷位置X,通过牵引部件141连接固定带头,然后牵引部件141牵引着带头从放卷装置10向待对接位置Z移动;参见图9所示,在牵引部件141牵引带头移动至贴胶位置Y时,通过人工贴胶方式或者使用贴胶组件12对带头的预定位置进行第一次贴胶;参见图10所示,牵引部件141牵引带头移动至待对接位置Z,通过人工贴胶方式或者使用贴胶组件12对带头的预定位置进行第二次贴胶,以使带头上形成两处粘接胶区域;然后,牵引部件141释放带头,同时对接组件13连接固定带头,牵引部件141重新回到放卷位置X;参见图11所示,对接组件13带动带头从待对接位置Z移动至对接位置,此时,右侧的对接组件13带动右侧工作料卷99的带尾从待对接位置Z移动至对接位置,在两个对接组件13的共同压紧作用下,带头和带尾粘接连接固定;然后左侧和右侧的对接组件13重新回复到待对接位置Z;备用料卷99的带头和工作料卷99的带尾连接固定后,左侧放卷装置10继续放卷,保持向下游加工设备输送的极片不断续;Docking: as shown in FIG. 8 , when the right side of the material roll 99 is nearing completion of unwinding, the left side unwinding device 10 is activated, and the tape head detection sensor 15 detects and judges that the tape head of the material roll 99 is at the unwinding position X, and the pulling member 141 The fixed tape head is connected, and then the pulling member 141 pulls the tape head to move from the unwinding device 10 to the position Z to be docked; as shown in FIG. The gluing assembly 12 performs the first gluing on the predetermined position of the tape head; as shown in FIG. 10 , the pulling member 141 pulls the tape head to move to the position Z to be docked, and applies the glue manually or by using the gluing assembly 12 to the predetermined position of the tape head. Glue the second time, so that two adhesive areas are formed on the tape head; then, the pulling part 141 releases the tape head, and at the same time, the docking assembly 13 is connected to the fixed tape head, and the pulling part 141 returns to the unwinding position X; see FIG. 11 . As shown, the docking assembly 13 drives the tape head to move from the docking position Z to the docking position. At this time, the docking assembly 13 on the right drives the tape tail of the right working material roll 99 to move from the docking position Z to the docking position. Under the joint pressing action of the components 13, the tape head and the tape tail are bonded and fixed; then the left and right docking components 13 return to the position Z to be docked; the tape head of the spare reel 99 and the tape tail of the working reel 99 After the connection is fixed, the left unwinding device 10 continues to unwind, keeping the pole pieces conveyed to the downstream processing equipment continuously;

工作料卷99上料:在右侧的放卷轴11上重新安装料卷99,等待将工作料卷99的带头与备用料卷99的带尾对接,以持续向下游加工设备输送极片;Loading of the working reel 99: Reinstall the reel 99 on the unwinding shaft 11 on the right, and wait for the lead of the working reel 99 to be docked with the tail of the spare reel 99, so as to continuously transport the pole pieces to the downstream processing equipment;

备用料卷99上料:在备用料卷99放卷完成后,重新安装备用料卷99;Loading of the spare roll 99: After the unwinding of the spare roll 99 is completed, reinstall the spare roll 99;

按照以上步骤,实现放卷设备20自动执行放卷和接带动作,连续不断供应极片。加工期间主要通过人工安装料卷99,其它工序基本都可实现自动化,从而较大程度地降低加工过程人工依赖度,也有利于实现一人同时监控多个放卷设备20的资源匹配,提高生产效率和产品质量。According to the above steps, the unwinding device 20 can automatically perform unwinding and tape splicing actions, and supply the pole pieces continuously. During the processing, the material roll 99 is mainly installed manually, and other processes can basically be automated, thereby reducing the manual dependence of the processing process to a large extent, and also helping to realize the matching of resources for one person to monitor multiple unwinding devices 20 at the same time, and improve production efficiency. and product quality.

在一个实施例中,对接组件13包括第二吸附部件132。第二吸附部件132包括具有进气口的压板。压板背向放卷轴11的表面(也即朝向中间分界线100的表面)为平整面,而进气口设置于该平整面。设置于中间分界线100的两侧的两个对接组件13各自的压板的平整面相互平行。左侧或右侧的牵引部件141牵引带头移动至待对接位置Z时,左侧或右侧的牵引部件141位于两个对接组件13之间并与相应的左侧或右侧的对接组件13位置相对应。在一个实施例中,放卷装置10中的支承平台121上用于支承极片的表面与第一传动辊17的外周面和第二传动辊18的外周面相切并且垂直中间分界线100。压板的平整面和第二传动辊18的外周面相切且平行于中间分界线100。In one embodiment, the docking assembly 13 includes a second suction member 132 . The second adsorption part 132 includes a pressing plate having an air inlet. The surface of the pressing plate facing away from the unwinding shaft 11 (ie, the surface facing the middle dividing line 100 ) is a flat surface, and the air inlet is arranged on the flat surface. The flat surfaces of the respective pressing plates of the two docking assemblies 13 disposed on both sides of the intermediate dividing line 100 are parallel to each other. When the pulling member 141 on the left or right pulls the belt head to the position Z to be docked, the pulling member 141 on the left or right is located between the two docking assemblies 13 and is in a position with the corresponding docking assembly 13 on the left or right Corresponding. In one embodiment, the surface of the support platform 121 in the unwinding device 10 for supporting the pole pieces is tangent to the outer peripheral surface of the first transmission roller 17 and the outer peripheral surface of the second transmission roller 18 and is perpendicular to the intermediate dividing line 100 . The flat surface of the pressing plate is tangent to the outer peripheral surface of the second transmission roller 18 and parallel to the middle dividing line 100 .

本实用新型实施例的放卷设备20还包括与对接组件13间隔设置的边缘对齐检测传感器21。从图7所示出的状态和位置观察,边缘对齐检测传感器21位于对接组件13的下方。放卷设备20通过边缘对齐检测传感器21检测判断两个料卷99的边缘对齐,以保证两个料卷99的带头和带尾对接时彼此能够精准对齐,降低两者在宽度方向上出现位置错移的可能性,进而降低由于带头和带尾对接发生错位而导致极片经过刀模冲切后左右极耳成形不对称带来的极片报废或极片在经过刀模时会直接造成极片断带的可能性。在一个实施例中,边缘对齐检测传感器21可以是红外传感器。The unwinding device 20 of the embodiment of the present invention further includes an edge alignment detection sensor 21 arranged at intervals from the docking assembly 13 . From the state and position shown in FIG. 7 , the edge alignment detection sensor 21 is located below the docking assembly 13 . The unwinding device 20 detects and judges that the edges of the two reels 99 are aligned by the edge alignment detection sensor 21, so as to ensure that the tape heads and tape tails of the two reels 99 can be accurately aligned with each other when they are butted, and reduce the positional misalignment of the two in the width direction. The possibility of shifting, thereby reducing the scrapping of the pole pieces caused by the asymmetrical forming of the left and right pole tabs after the pole piece is punched by the die due to the misalignment of the lead and the tail. belt possibility. In one embodiment, the edge alignment detection sensor 21 may be an infrared sensor.

本实施例的放卷设备20还包括支承板22。支承板22具有与牵引部件141的预定轨迹相对应的第一让位孔221和与对接组件13相对应的第二让位孔222。第一让位孔221和第二让位孔222在待对接位置Z相连通。第一让位孔221对牵引部件141具有引导限位作用。中间分界线100将第二让位孔222分成两部分,从图7所示出的状态和位置观察,位于中间分界线100左侧的部分大于位于中间分界线100右侧的部分,从而左侧的对接组件13移动的行程可以大于右侧的对接组件13移动的行程。在放卷装置10包括第二传动辊18的实施例中,第二传动辊18从第二让位孔222伸出。The unwinding device 20 of this embodiment further includes a support plate 22 . The support plate 22 has a first escape hole 221 corresponding to the predetermined trajectory of the pulling member 141 and a second escape hole 222 corresponding to the docking assembly 13 . The first escape hole 221 and the second escape hole 222 communicate with each other at the position Z to be docked. The first escape hole 221 has a guiding and limiting effect on the traction member 141 . The middle dividing line 100 divides the second giving way hole 222 into two parts, from the state and position shown in FIG. The moving stroke of the docking assembly 13 on the right side may be greater than the moving stroke of the docking assembly 13 on the right side. In the embodiment in which the unwinder 10 includes the second drive roller 18 , the second drive roller 18 protrudes from the second escape hole 222 .

本实用新型实施例的放卷设备20还包括两个第三传动辊23和一个引导辊24。两个第三传动辊23间隔设置。两个第三传动辊23之间形成过料空隙。两个第三传动辊23设置于对接组件13的下游。引导辊24设置于第三传动辊23的下游。左侧的放卷装置10放卷时,极片绕过左侧的第三传动辊23和引导辊24向下游加工设备输送。右侧的放卷装置10放卷时,极片绕过右侧的第三传动辊23和引导辊24向下游加工设备输送。第三传动辊23和引导辊24能够提升极片输送的稳定性。The unwinding device 20 of the embodiment of the present invention further includes two third drive rollers 23 and one guide roller 24 . The two third transmission rollers 23 are arranged at intervals. A material passing gap is formed between the two third transmission rollers 23 . Two third drive rollers 23 are arranged downstream of the docking assembly 13 . The guide roller 24 is provided downstream of the third transmission roller 23 . When the unwinding device 10 on the left is unwinding, the pole piece is conveyed to the downstream processing equipment around the third driving roller 23 and the guide roller 24 on the left. When the unwinding device 10 on the right is unwinding, the pole piece is conveyed to the downstream processing equipment around the third driving roller 23 and the guide roller 24 on the right. The third transmission roller 23 and the guide roller 24 can improve the stability of pole piece transportation.

本实用新型实施例的放卷设备20包括能够执行放卷和接带动作的放卷装置10。放卷装置10通过带头牵引组件14和对接组件13相互协同作业能够快速执行放卷动作并且准确地将带头定位于待对接位置Z,从而提升加工过程自动化程度,较大程度上替代人工接带,从而有效缩短接带工序耗时,提高生产效率。The unwinding device 20 of the embodiment of the present invention includes an unwinding device 10 capable of performing unwinding and tape splicing operations. The unwinding device 10 can quickly perform the unwinding action and accurately position the tape head at the position Z to be docked through the cooperative operation of the lead pulling assembly 14 and the docking assembly 13, thereby improving the automation of the processing process and replacing manual tape splicing to a large extent. This effectively shortens the time-consuming process of tape splicing and improves production efficiency.

虽然已经参考优选实施例对本实用新型进行了描述,但在不脱离本实用新型的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件,尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本实用新型并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。While the invention has been described with reference to preferred embodiments, various modifications may be made and equivalents may be substituted for parts thereof without departing from the scope of the invention, in particular, so long as there are no Structural conflicts, the technical features mentioned in each embodiment can be combined in any manner. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims (14)

1. The utility model provides an unwinding device which characterized in that includes:
the unwinding shaft is used for mounting a material roll with a head and a tail;
the unwinding device fixes the tape head through the butt joint assembly and enables the tape head to be in a state to be butted;
the tape head traction assembly comprises a driving part and a traction part, wherein the driving part is connected with the traction part and can drive the traction part to move at an unreeling position and a to-be-butted position along a preset track, the traction part is connected with the tape head at the unreeling position, the traction part releases the tape head at the to-be-butted position, and the butt joint assembly fixes the released tape head.
2. The unwinding device as claimed in claim 1, wherein the drawing member includes a first bracket and a pneumatic first suction member connected to the first bracket, the first bracket is connected to the driving member, the first suction member is spaced from the unwinding shaft in a radial direction of the unwinding shaft, and the drawing member sucks the tape head at the unwinding position through the first suction member.
3. Unwinding device according to claim 2, characterised in that the first suction means comprise a flexible suction cup having a suction opening, which suction cup, in the unwinding position, sucks the leader through the suction opening.
4. The unwinding device of claim 1, further comprising a tape head detection sensor, wherein the tape head detection sensor is spaced from the unwinding shaft, and the unwinding device detects and judges whether the tape head is located at the unwinding position through the tape head detection sensor.
5. The unwinding device as claimed in claim 1, wherein the docking assembly includes a driving unit, a second bracket connected to the driving unit, and a pneumatic second suction member connected to the second bracket, the second suction member is spaced from the unwinding shaft along a radial direction of the unwinding shaft, the docking assembly sucks the tape head at the position to be docked through the second suction member, and the docking assembly drives the second bracket and the second suction member to move between the position to be docked and the docking position through the driving unit.
6. The unwinding device as claimed in claim 5, wherein the second suction member includes a pressure plate having an air inlet, and the pressure plate sucks the tape head through the air inlet.
7. The unwinding device as claimed in claim 1, further comprising a tape adhering component, wherein the tape adhering component is disposed at a downstream of the unwinding shaft and at an upstream of the docking component, the traction component is driven by the driving component to move along the predetermined track at the unwinding position, the tape adhering position and the position to be docked, and the unwinding device adheres the tape head at the tape adhering position with the tape adhering component by using the tape adhering component.
8. The unwinding device of claim 7, wherein the rubberizing assembly includes a support platform, a first pressing member and a second pressing member disposed opposite to the support platform, and a rubberizing mechanism, the rubberizing mechanism is disposed upstream of the first pressing member, the first pressing member is disposed upstream of the second pressing member, material passing gaps are respectively formed between the first pressing member and the support platform and between the first pressing member and the second pressing member and the support platform, and the first pressing member and the second pressing member can move close to or away from the support platform to press the tape head at the rubberizing position together with the support platform.
9. The unwinding device as claimed in claim 8, further comprising a cutter assembly, wherein the cutter assembly includes a cutter disposed downstream of the first pressing member and upstream of the second pressing member, the support platform has a relief slot corresponding to the cutter, and the cutter assembly cuts the tape tail through the cutter.
10. The unwinding device as claimed in claim 7, further comprising a first driving roller and a second driving roller, wherein the first driving roller is disposed upstream of the rubberizing assembly and downstream of the unwinding shaft, and the second driving roller is disposed downstream of the rubberizing assembly and upstream of the docking assembly.
11. Unwinding device, characterized in that it comprises at least one unwinding device according to any one of claims 1 to 10.
12. The unwinding apparatus of claim 11, wherein the unwinding apparatus comprises two unwinding devices, a middle dividing line is formed between the two unwinding devices, the two unwinding devices are respectively disposed at two sides of the middle dividing line, and the docking assemblies and the tape head pulling assembly included in the two unwinding devices are arranged at intervals along a direction away from the middle dividing line, and the docking assemblies are close to the middle dividing line.
13. The unwinding device of claim 12, further comprising an edge alignment detection sensor spaced apart from the docking assembly, wherein the unwinding device determines edge alignment of the two rolls through the edge alignment detection sensor.
14. The unwinding apparatus according to claim 12, further comprising a support plate, wherein the support plate has a first hole corresponding to the predetermined track of the drawing member and a second hole corresponding to the docking assembly, the first hole and the second hole are communicated at the position to be docked, the unwinding apparatus further comprises two third driving rollers and a guide roller, the two third driving rollers are spaced apart from each other, a material passing gap is formed between the two third driving rollers, and the guide roller is disposed downstream of the third driving rollers.
CN201920311227.6U 2019-03-12 2019-03-12 Unwinding device and unwinding equipment Active CN209853423U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111232718A (en) * 2020-04-02 2020-06-05 河南省新之林机电设备有限公司 Strip-shaped sheet material processing and forming material reel head pulling device
CN111689276A (en) * 2019-03-12 2020-09-22 宁德时代新能源科技股份有限公司 Unwinding device and unwinding equipment
CN115135591A (en) * 2020-07-14 2022-09-30 株式会社Lg新能源 Electrode connection device and electrode connection automation method using the same
WO2023123600A1 (en) * 2021-12-31 2023-07-06 无锡先导智能装备股份有限公司 Roll changing device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111689276A (en) * 2019-03-12 2020-09-22 宁德时代新能源科技股份有限公司 Unwinding device and unwinding equipment
CN111689276B (en) * 2019-03-12 2024-09-06 宁德时代新能源科技股份有限公司 Unwinding device and unwinding equipment
CN111232718A (en) * 2020-04-02 2020-06-05 河南省新之林机电设备有限公司 Strip-shaped sheet material processing and forming material reel head pulling device
CN115135591A (en) * 2020-07-14 2022-09-30 株式会社Lg新能源 Electrode connection device and electrode connection automation method using the same
WO2023123600A1 (en) * 2021-12-31 2023-07-06 无锡先导智能装备股份有限公司 Roll changing device

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