CN209853423U - Unwinding device and unwinding equipment - Google Patents

Unwinding device and unwinding equipment Download PDF

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Publication number
CN209853423U
CN209853423U CN201920311227.6U CN201920311227U CN209853423U CN 209853423 U CN209853423 U CN 209853423U CN 201920311227 U CN201920311227 U CN 201920311227U CN 209853423 U CN209853423 U CN 209853423U
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CN
China
Prior art keywords
unwinding
tape head
unwinding device
tape
assembly
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Active
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CN201920311227.6U
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Chinese (zh)
Inventor
杨前程
吴铁锋
张涛
廖能武
黄相强
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Contemporary Amperex Technology Co Ltd
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Contemporary Amperex Technology Co Ltd
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Priority to CN201920311227.6U priority Critical patent/CN209853423U/en
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Abstract

The utility model relates to an unwinding device and unwinding equipment. Unwinding device, it includes: the unwinding shaft is used for mounting a material roll with a head and a tail; the unwinding device fixes the tape head through the butt joint assembly and enables the tape head to be in a state to be butted; the tape head traction assembly comprises a driving part and a traction part, wherein the driving part is connected with the traction part and can drive the traction part to move at an unreeling position and a to-be-butted position along a preset track, the traction part is connected with the tape head at the unreeling position, the traction part releases the tape head at the to-be-butted position, and the butt-joint assembly fixes the released tape head. The utility model discloses unwinding device can replace artifical completion splicing work to a great extent to effectively shorten the splicing process consuming time, improve production efficiency.

Description

Unwinding device and unwinding equipment
Technical Field
The utility model relates to a secondary battery's pole piece processing technology field especially relates to an unwinding device and unwinding equipment.
Background
With the rapid development of the lithium battery industry, the requirement on the production efficiency of the battery cell is higher and higher. The battery core is formed by winding the pole piece. In a power battery core preparation procedure, a pole piece material roll needs to be unreeled through unreeling equipment so as to be convenient for downstream processing equipment to carry out corresponding processing on a pole piece. At present, after the last roll of material is unreeled, change the book through the manual work, need the tape head of next roll of manual work simultaneously and the tape tail connection of last roll fixed. However, the production efficiency is seriously affected by the long time consumption of the traditional manual splicing due to the difference of the personal skills of the staff.
SUMMERY OF THE UTILITY MODEL
An embodiment of the utility model provides an unwinding device and unwinding equipment. Unwinding device can replace artifical the wiring work of accomplishing to a great extent to it is consuming time effectively to shorten the wiring process, improves production efficiency.
On the one hand, the embodiment of the utility model provides an unwinding device is provided, it includes:
the unwinding shaft is used for mounting a material roll with a head and a tail; the unwinding device fixes the tape head through the butt joint assembly and enables the tape head to be in a state to be butted; the tape head traction assembly comprises a driving part and a traction part, wherein the driving part is connected with the traction part and can drive the traction part to move at an unreeling position and a to-be-butted position along a preset track, the traction part is connected with the tape head at the unreeling position, the traction part releases the tape head at the to-be-butted position, and the butt-joint assembly fixes the released tape head.
According to the utility model discloses an aspect, traction element includes first support and connects the first adsorption component of the pneumatic type on first support, and first support is connected with drive assembly, along unreeling the axle radially, first adsorption component with unreel the axle interval and set up, traction element adsorbs through first adsorption component and is in the tape head that unreels the position.
According to the utility model discloses an aspect, first absorption part is including the flexible sucking disc that has the induction port, unreeling the position, and flexible sucking disc passes through the induction port and adsorbs the tape head.
According to the utility model discloses an aspect, unwinding device still includes the tape head and detects the sensor, and tape head detects the sensor and sets up with unreeling the spool interval, and unwinding device detects through the tape head and judges whether the tape head is in the position of unreeling.
According to the utility model discloses an aspect, the butt joint subassembly includes drive unit, the second support that is connected with drive unit and connects the second adsorption element of the pneumatic type on the second support, along the radial of unreeling the axle, second adsorption element with unreel the axle interval and set up, the butt joint subassembly through second adsorption element absorption be in treat the tape head of butt joint position, the butt joint subassembly passes through drive unit drive second support and second adsorption element and treats to move between butt joint position and butt joint position.
According to an aspect of the embodiment of the present invention, the second adsorption part includes a pressing plate having an air inlet, and the pressing plate adsorbs the tape head through the air inlet.
According to the utility model discloses an aspect, unwinding device still includes the rubberizing subassembly, and the rubberizing subassembly sets up in the low reaches of unreeling the axle and the upper reaches of butt joint subassembly, and traction element moves at unreeling position, rubberizing position and treating the butt joint position along predetermined orbit under drive component's drive, and unwinding device pastes the bonding glue through the rubberizing subassembly to the tape head that is in the rubberizing position.
According to the utility model discloses an aspect, the rubberizing subassembly includes supporting platform, compress tightly a piece and rubberizing mechanism with the first piece and the second that compress tightly that supporting platform set up relatively, rubberizing mechanism sets up in the first upper reaches that compresses tightly, first piece that compresses tightly sets up in the second compresses tightly the upper reaches of piece, first piece and the second that compress tightly respectively and supporting platform between form the punishment in advance clearance, first piece and the second that compress tightly all can be close to or keep away from supporting platform and remove in order to compress tightly the tape head that is in the rubberizing position jointly with supporting platform.
According to the utility model discloses an aspect, unwinding device still includes cutter unit spare, and cutter unit spare is including setting up in the cutter that the first low reaches that compress tightly the piece and the second compress tightly the upper reaches of piece, and supporting platform has the sword groove of stepping down with the corresponding setting of cutter, and cutter unit spare cuts off the tape trailer through the cutter.
According to the utility model discloses an aspect, unwinding device still includes first driving roller and second driving roller, and first driving roller sets up in the upper reaches of rubberizing subassembly and the low reaches of unreeling the axle, and the second driving roller sets up in the low reaches of rubberizing subassembly and the upper reaches of butt joint subassembly.
According to the utility model discloses unwinding device includes the unreeling axle that is used for the installation material to roll up, is used for the butt joint subassembly of butt joint tape head and is used for pulling the tape head of tape head and pull the subassembly. The traction component of the belt head traction assembly can be connected with the belt head of the material roll at the unwinding position. Under the driving action of the driving part, the traction part can drag the tape head to the position to be butted, then the tape head is transferred to the butting assembly, and then the butting assembly completes the tape splicing process. Because can be fast and accurately with take the head to be positioned waiting to dock the position and accomplish the area of taking through the mutual collaborative work of assembly and butt joint subassembly is drawn to the tape head, consequently great degree replaces artifical area mode of taking to it is consuming time effectively to shorten the area process of taking, improves production efficiency.
In another aspect, the embodiment of the present invention provides an unwinding apparatus, including the unwinding device of at least one of the above embodiments.
According to the utility model discloses in another aspect, unwinding equipment includes two unwinding device, has middle boundary between two unwinding device, and two unwinding device set up respectively in the both sides of middle boundary, and wherein, along the direction of keeping away from middle boundary, the butt joint subassembly that two unwinding device included separately draws the subassembly interval to arrange the setting with taking the head, and the butt joint subassembly is close to middle boundary.
According to the utility model discloses in another aspect, unwinding equipment still includes the edge alignment detection sensor who sets up with the butt joint subassembly interval, and unwinding equipment detects the edge alignment who judges two material rolls through edge alignment detection sensor.
According to the utility model discloses in another aspect, unwinding equipment still includes the bearing plate, the bearing plate have with the corresponding first hole of stepping down of predetermined orbit of traction element and with the corresponding second hole of stepping down of butt joint subassembly, first hole of stepping down and second hole of stepping down are being linked together waiting the butt joint position, unwinding equipment still includes two third driving rollers and a guide roller, two third driving roller intervals set up, form the punishment in advance space between two third driving rollers, the guide roller sets up in the low reaches of third driving roller.
Drawings
Features, advantages and technical effects of exemplary embodiments of the present invention will be described below by referring to the accompanying drawings.
Fig. 1 is a schematic view illustrating a first view structure of an unwinding device according to an embodiment of the present invention;
fig. 2 is a second view structural schematic diagram of the unwinding device in fig. 1;
FIG. 3 is an enlarged view at A in FIG. 2;
FIG. 4 is a schematic structural view of a drive member and a traction member of an embodiment of the present invention;
fig. 5 is a schematic structural view illustrating a traction member of the unwinding device moving to a rubberizing position according to an embodiment of the present invention;
fig. 6 is a schematic structural diagram of the unwinding device according to an embodiment of the present invention, in which the traction component moves to the position to be butted
Fig. 7 is a schematic view of a first view angle structure of an unwinding apparatus according to an embodiment of the present invention;
fig. 8 is a second view structural diagram of the unwinding device in fig. 7;
fig. 9 is a schematic structural diagram of an unwinding apparatus according to an embodiment of the present invention in an operating state;
fig. 10 is a schematic structural view of an unwinding apparatus according to an embodiment of the present invention in another operating state;
fig. 11 is a schematic structural diagram of the unwinding apparatus in another operating state according to an embodiment of the present invention.
In the drawings, the drawings are not necessarily to scale.
Description of the labeling:
10. an unwinding device; 11. unwinding the reel; 12. a rubberizing component; 121. a support platform; 122. a first pressing member; 123. a second pressing member; 124. a gluing mechanism; 13. a docking assembly; 131. a second bracket; 132. a second adsorption member; 14. a belt head traction assembly; 141. a traction member; 141a, a first bracket; 141b, a first adsorption member; 142. a driving wheel; 143. a driven wheel; 144. an annular flexible member; 15. a tape head detection sensor; 16. a cutter assembly; 17. a first drive roller; 18. a second driving roller;
20. unwinding equipment; 21. an edge alignment detection sensor; 22. a support plate; 221. a first abdicating hole; 222. a second abdicating hole; 23. a third driving roller; 24. a guide roller; 99. material rolls; 100. a middle boundary line;
x, unwinding position; y, gluing position; z, a position to be butted.
Detailed Description
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings and examples. The following detailed description of the embodiments and the accompanying drawings are provided to illustrate the principles of the invention, but are not intended to limit the scope of the invention, i.e., the invention is not limited to the described embodiments.
In the description of the present invention, it is to be noted that, unless otherwise specified, "a plurality" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships merely to facilitate the description of the present invention and to simplify the description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood as the case may be, by those of ordinary skill in the art.
For better understanding of the present invention, the unwinding device 10 and the unwinding apparatus 20 according to the embodiment of the present invention are described in detail below with reference to fig. 1 to 11.
The utility model discloses unwinding device 10 is used for rolling up 99 executions to the pole piece and unreel the operation. The pole piece is of a thin sheet structure. For ease of transport and use, the strip-like pole pieces are typically wound to form a roll 99. The roll 99 has an exposed tape head and an innermost tape tail. When the pole piece needs to be subsequently processed, the material roll 99 is unreeled in advance and then the pole piece is correspondingly processed.
Referring to fig. 1 and 2, an unwinding device 10 according to an embodiment of the present invention includes an unwinding shaft 11, a docking assembly 13, and a tape head pulling assembly 14.
The payout shaft 11 of this embodiment may be an air shaft. The portion of the unwind spool 11 used to mount the roll 99 is an expandable structure. After the material roll 99 is sleeved on the unwinding shaft 11, the expandable structure of the unwinding shaft 11 expands to tension the material roll 99, so that a tight fit is formed between the unwinding shaft 11 and the material roll 99, and a rotation torque is effectively transmitted to the material roll 99 through the unwinding shaft 11.
The docking assembly 13 of the present embodiment is disposed downstream of the payout shaft 11. The unwinding device 10 can fix the tape head and enable the tape head to be in a to-be-butted state through the butting assembly 13. The belt head traction assembly 14 according to the embodiment of the present invention includes a driving member (not shown in the figure) and a traction member 141. The driving unit is connected to the drawing unit 141 and is capable of driving the drawing unit 141 to move along a predetermined trajectory between the unwinding position X and the to-be-docked position Z. The pulling member 141 can be connected to the leader of the fixed material roll 99 at the unwinding position X. The traction component 141 finishes the normal unwinding operation of the material roll 99 by drawing the tape head to move. The pulling member 141 pulls the tape head to move from the unwinding position X to the standby position Z. After the pulling member 141 moves to the to-be-docked position Z, the pulling member 141 releases the tape head at the to-be-docked position Z. Meanwhile, the butt joint assembly 13 fixes the released tape head, thereby completing the tape head handover action. The tape head connected and fixed by the butt joint component 13 is in a state of waiting for butt joint with the tape tail of another material roll 99 approaching to complete unreeling. After the splicing operation of the leader and trailer is completed, the splicing assembly 13 releases the leader again so that the roll 99 continues to be fed to the next process. In one example, the pulling member 141 pulls the tape head to move to the taping position Y, where the adhesive is applied to the tape head at a predetermined position by means of manual taping, or after the tape head is attached and fixed to the docking assembly 13, the adhesive is applied to the tape head at a predetermined position by means of manual taping. Therefore, the tape head and the tape tail can be fixedly connected through the adhesive, and the butt joint action is completed. The drawing member 141 can reciprocate at the unwinding position X, the taping position Y, and the to-be-butted position Z. Alternatively, the adhesive glue may be glue or double sided tape. And the rubberizing position Y is positioned at the downstream of the unreeling position X and the upstream of the position to be butted Z. In the present application, "upstream" and "downstream" refer mainly to the pole piece processing sequence, and do not limit the actual structure and position.
In one embodiment, the unreeling shaft 11 and the docking assembly 13 are located on the same side of the movement track of the traction member 141. The unreeling shaft 11 and the docking assembly 13 are located below the moving trajectory of the traction member 141 as viewed from the state and position shown in fig. 2. The moving track of the drawing member 141 has a first straight section, a second straight section intersecting the first straight section, and a third straight section intersecting the second straight section in this order. The first straight section, the second straight section and the third straight section are in transition connection with each other through arc sections. The first straight section and the third straight section are both positioned on the same side of the second straight section. The unwinding shaft 11 corresponds to an area of the first flat section, which is far from the second flat section, while the drawing member 141 at the unwinding position X is located at the area and spaced apart from the unwinding shaft 11 by a predetermined distance. The predetermined distance is greater than the thickness of the roll 99. The thickness of the roll 99 refers to the distance between the outermost layer to the innermost layer. The docking assembly 13 is arranged in correspondence with the zone of the third straight section remote from the second straight section, while the traction means 141 in the position to be docked Z are located in this zone.
Referring to fig. 4, the driving part of the present embodiment includes a power unit and a transmission unit. The transmission unit includes a driving wheel 142 connected with the power unit, a driven wheel 143, and an endless flexible member 144 connected with the driving wheel 142 and the driven wheel 143. The pulling member 141 is connected to an annular flexible member 144. The driving part drives the traction part 141 to move through the transmission unit. In one example, the power unit may be a servo motor or a stepper motor. The endless flexible member 144 may be a chain, a timing belt or a belt, and correspondingly, the driving pulley 142 and the driven pulley 143 are both gears or pulleys.
The utility model discloses unwinding device 10 includes the unreeling axle 11 that is used for installing material to roll up 99, is used for butt joint subassembly 13 of butt joint tape head and is used for pulling the tape head of tape head and pull subassembly 14. The pulling member 141 of the leader pulling assembly 14 is capable of connecting the leader of the roll 99 at the unwinding position X. Under the driving action of the driving component, the traction component 141 can drag the tape head to the position Z to be butted, then the tape head is transferred to the butting component 13, and then the butting component 13 completes the tape splicing process. Because the tape head can be quickly and accurately positioned at the position Z to be butted and the tape splicing can be completed through the mutual cooperative operation of the tape head traction assembly 14 and the butt joint assembly 13, the manual tape splicing mode is replaced to a greater extent, the time consumed by the tape splicing process is effectively shortened, and the production efficiency is improved. In addition, because the belt head traction assembly 14 and the butt joint assembly 13 cooperate with each other, the accuracy of the positioning of the belt head position is effectively ensured, the improvement of the alignment accuracy of the belt head and the belt tail in the subsequent belt splicing is facilitated, the possibility of the dislocation of the belt head and the belt tail after the belt splicing is completed is reduced, and the possibility of the pole piece scrapping caused by the asymmetrical forming of the left and right lugs of the pole piece after the pole piece is punched by the cutting die or the possibility of the pole piece breaking caused by the direct forming of the pole piece when the pole piece passes through the cutting die due to the dislocation of the belt head and the belt tail is further.
Referring to fig. 3, the traction member 141 of the present embodiment includes a first bracket 141a and a pneumatic type first adsorption member 141b connected to the first bracket 141 a. The first bracket 141a is connected with the driving part. The first suction member 141b is spaced apart from the payout shaft 11 in the radial direction of the payout shaft 11. The drawing member 141 can suck the tape head at the unwinding position X by the first suction member 141 b. The first suction member 141b can generate a suction force to firmly suck the tape head. The first adsorption part 141b is connected and fixed with the belt head in an adsorption mode, so that the stress applied to the belt head is more relaxed and balanced, and the possibility of structural damage of the belt head caused by the fact that the traction part 141 applies excessive stress to the belt head is effectively reduced. In one embodiment, the first suction member 141b is connected to a negative pressure device to generate suction force using negative pressure. In one embodiment, the first bracket 141a has a plate-shaped structure. The first bracket 141a has a first flat plate, a second flat plate intersecting the first flat plate, and a third flat plate parallel to the first flat plate. The first flat plate, the second flat plate, and the third flat plate are configured in a stepped structure. The first bracket 141a is connected to the driving part through a first flat plate. The first adsorption member 141b is provided to the third flat plate. In one embodiment, the first suction element 141b comprises a flexible suction cup having a suction opening. And in the unwinding position X, the flexible sucker adsorbs the tape head through the air suction port. The flexible sucker has good elasticity. In the process of adsorbing the tape head, the flexible sucker can buffer the collision stress generated when the tape head is instantly contacted and collided with the flexible sucker, the possibility that the pole piece is damaged or sunken due to the collision of the traction part 141 is effectively reduced, and the structural integrity and the flatness of the pole piece are effectively protected. Optionally, the flexible suction cup may be made of silicone or rubber. In one embodiment, the flexible suction cup is in a strip configuration that is approximately the same width as the pole piece. Like this, when flexible sucking disc adsorbs the tape head, flexible sucking disc can exert traction force to the pole piece in the whole width direction of pole piece to reduce the pole piece and stress unbalance and lead to cracked possibility in width direction. In one embodiment, the first suction means 141b comprises at least two flexible suction cups. At least two flexible suction cups are arranged at intervals along the axial direction of the unreeling shaft 11. In the unwinding position X, the suction port faces the unwinding shaft 11. At least two flexible sucking discs distribute along the width direction of pole piece to when each flexible sucking disc adsorbs the tape head, flexible sucking disc can exert traction force to the pole piece in the whole width direction of pole piece, thereby reduce the pole piece atress unbalance in width direction and lead to cracked possibility, in addition, when one of them sucking disc takes place to damage or and the pole piece between have the gap and can't exert the adsorption affinity to the pole piece, all the other sucking discs still can exert the adsorption affinity to the tape head, thereby guarantee course of working continuity.
Referring to fig. 5 and 6, the docking assembly 13 of the present embodiment includes a driving unit (not shown), a second holder 131 connected to the driving unit, and a second pneumatic suction member 132 connected to the second holder 131. The second suction member 132 is disposed spaced apart from the payout shaft 11 in the radial direction of the payout shaft 11. The docking assembly 13 fixes the tape head at the position Z to be docked by suction through the second suction member 132. The docking assembly 13 drives the second bracket 131 and the second suction member 132 to move between the to-be-docked position Z and the docking position by the driving unit. The second suction member 132 can generate a suction force to firmly suck the tape head. The second suction member 132 is connected and fixed to the tape head by suction, so that stress applied to the tape head is more relaxed and balanced, and the possibility of structural damage to the tape head by the traction member 141 is effectively reduced. In one embodiment, the second suction member 132 is connected to a negative pressure device to generate suction force using negative pressure. The second suction member 132 moves in a straight line between the position to be docked Z and the docking position. The drive unit may be a telescopic cylinder. When the second suction part 132 is at the position Z to be docked, the second suction part 132 can give way to the traction part 141 of the tape head traction assembly 14, so that the traction part 141 can smoothly pass through the second suction part 132 and complete the tape head handover operation. After the second suction member 132 sucks the tape head, the driving unit can drive the second suction member 132 to move to the docking position and dock with the tape tail of another material roll 99 that is close to the completed unwinding.
In one embodiment, second absorbent member 132 includes a platen having at least one air inlet. The pressure plate adsorbs the belt head through the air inlet. The surface of the pressure plate provided with the air inlet is a flat surface. In the process of adsorbing the belt head, the leveling surface of the pressing plate can avoid the situation of local collision stress concentration generated when the belt head is instantaneously contacted and collided with the flexible sucker, the possibility of damage or dent occurrence when the pole piece is impacted on the pressing plate is effectively reduced, and the structural integrity and the flatness of the pole piece are effectively protected. In addition, when one air inlet is blocked or a gap exists between the air inlet and the pole piece so that the adsorption force cannot be applied to the pole piece, the rest air inlets can still apply the adsorption force to the belt head, and the continuity of the processing process is ensured.
Referring to fig. 2, the unwinding device 10 according to the embodiment of the present invention further includes a rubberizing assembly 12. The rubberizing assemblies 12 are arranged downstream of the unwinding shaft 11 and upstream of the docking assembly 13. The drawing member 141 moves along a predetermined trajectory at the unwinding position X, the taping position Y, and the to-be-butted position Z under the driving of the driving member. Unwinding device 10 pastes the bonding glue through rubberizing subassembly 12 to the tape head that is in rubberizing position Y to can replace the manual work to paste the process of bonding glue, further replace manual operation, reduce the artifical input in the course of working, effectively improve production efficiency and paste the position degree of accuracy of bonding glue.
The taping assembly 12 of this embodiment includes a support platform 121, first and second pressing members 122 and 123 disposed opposite the support platform 121, and a taping mechanism 124. The first pressing member 122 is disposed upstream of the second pressing member 123. The taping mechanism 124 is disposed upstream of the first pressing member 122. The first pressing member 122 and the second pressing member 123 respectively form material passing gaps with the supporting platform 121. Both the first pressing member 122 and the second pressing member 123 can move closer to or away from the support platform 121. The first pressing member 122 and/or the second pressing member 123 can press the tape head in the taping position Y together with the support table 121. The rubberizing modules 12 of the present embodiment further comprise a first actuator connected to the first pressing member 122 and a second actuator connected to the second pressing member 123. The first actuator can drive the first presser member 122 to move closer to or away from the support platform 121, while the second actuator can drive the second presser member 123 to move closer to or away from the support platform 121. In one embodiment, the support platform 121, the first pressing member 122 and the second pressing member 123 disposed opposite to the support platform 121, the unreeling shaft 11, and the docking assembly 13 are all located on the same side of the moving track of the traction member 141, and the taping mechanism 124 is located on the other side of the moving track of the traction member 141.
When the traction part 141 pulls the tape head to move to the rubberizing position Y, the first pressing member 122 keeps the lifting state, while the second pressing member 123 presses down and clamps the tape head with the supporting platform 121, and then the rubberizing mechanism 124 performs a first rubberizing action on the tape head. After the first rubberizing action is completed, the second pressing piece 123 is lifted, and the traction part 141 pulls the tape head to move to the position Z to be butted. Then, the first pressing piece 122 and the second pressing piece 123 both press down and clamp the pole pieces with the supporting platform 121, so that clamping force is applied to the pole pieces, and the position stability of the tape head in the rubberizing process is improved. The taping mechanism 124 performs a second taping operation on the tape head. After the second rubberizing operation is completed, the first pressing member 122 is lifted, and the second pressing member 123 continues to maintain the pressed state. After the adhesive tape applied during the first tape-attaching process on the tape head is adhered to the tape tail of the other roll 99, the second presser 123 is lifted. The tape head and the tape tail of the other material roll 99 continue to be fed along the feeding direction, so that the adhesive glue on the tape head which is pasted by the second pasting can be adhered with the tape tail to enable the tape head and the tape tail to be adhered and fixed. In one embodiment, the surfaces of the support platform 121 facing the first pressing member 122 and the second pressing member 123 are flat surfaces, and the surfaces of the first pressing member 122 and the second pressing member 123 facing the support platform 121 are flat surfaces. Therefore, when the first pressing piece 122 or the second pressing piece 123 and the supporting platform 121 clamp the pole piece, the situation of stress concentration on the pole piece is avoided, and the possibility of damage to the structure of the pole piece when the first pressing piece 122 or the second pressing piece 123 and the supporting platform 121 clamp the pole piece is reduced.
The unwinding device 10 of the present embodiment further includes a first driving roller 17 and a second driving roller 18. The first driving roller 17 is arranged upstream of the rubberizing assembly 12 and downstream of the unreeling shaft 11. A second drive roller 18 is disposed downstream of the taping assembly 12 and upstream of the docking assembly 13. After the traction part 141 pulls the tape head to pass through the first driving roller 17, the subsequent pole piece can be attached to the first driving roller 17, so that when the traction part 141 continues to pull the tape head to move, the first driving roller 17 can rotate synchronously along with the tape head, the transmission resistance of the pole piece is reduced, and the possibility of the self position of the pole piece in the moving process is reduced. After the traction part 141 pulls the tape head to pass through the second driving roller 18, the subsequent pole piece can be attached to the second driving roller 18, so that when the traction part 141 continues to pull the tape head to move, the second driving roller 18 can rotate synchronously along with the tape head, the transmission resistance of the pole piece is reduced, and the possibility of the self position of the pole piece in the moving process is reduced. In the embodiment where the docking assembly 13 is capable of moving from the docking position Z to the docking position, the unwinding device 10 further includes a telescopic mechanism connected to the second driving roller 18. The telescopic mechanism can drive the second driving roller 18 to move synchronously with the docking assembly 13.
Referring to fig. 2, the unwinding device 10 of the present embodiment further includes a cutter assembly 16. The cutter assembly 16 includes a cutter disposed downstream of the first hold-down member 122 and upstream of the second hold-down member 123. The support platform 121 has a relief groove provided corresponding to the cutter. The cutter assembly 16 cuts off the tail of the completed unwound roll 99 by a cutter. When the material roll 99 mounted on the unwinding shaft 11 is close to finishing the unwinding process, the first pressing piece 122 and the second pressing piece 123 simultaneously press down and clamp the tail of the material roll 99 together with the supporting platform 121, and the cutter is started to move along the extending direction of the abdicating knife slot, so that the pole piece is cut off. The first pressing member 122 and the second pressing member 123 are lifted, the cutting section near the first pressing member 122 is a waste material section which is recovered manually, and the cutting section near the second pressing member 123 is used for butting with the tape head of another material roll 99. The cutter assembly 16 also includes a drive mechanism (not shown) connected to the cutter. The driving mechanism can drive the cutter to move linearly.
Referring to fig. 2, the unwinding device 10 of the present embodiment further includes a tape head detection sensor 15. The tape head detection sensor 15 is provided at a distance from the unwinding shaft 11. The unwinding device 10 detects and judges whether the tape head is located at the unwinding position X through the tape head detection sensor 15. When the tape head detection sensor 15 detects and determines that the tape head is at the unwinding position X, the traction unit 141 is started to connect and fix the tape head. When the tape head detection sensor 15 detects and determines that the tape head is not located at the unwinding position X, the unwinding shaft 11 needs to be started to rotate or the material roll 99 needs to be manually rotated so that the tape head is located at the unwinding position X. The tape head detection sensor 15 can assist an operator in detecting the tape head position, and operation convenience and equipment automation degree are improved. In one embodiment, the tape head detection sensor 15 may be an infrared sensor.
The utility model discloses unwinding device 10 includes the unreeling axle 11 that is used for installing material to roll up 99, is used for butt joint subassembly 13 of butt joint tape head and is used for pulling the tape head of tape head and pull subassembly 14. The pulling member 141 of the tape head pulling assembly 14 can actively connect the tape head of the material roll 99 and under the driving action of the driving member, the pulling member 141 can pull the tape head to the position to be butted Z and then transfer the tape head to the butting assembly 13. Because draw subassembly 14 and butt joint subassembly 13 to cooperate the operation each other through the tape head and can be fast and accurately be located the tape head and wait to dock position Z, consequently the utility model discloses unwinding device 10 degree of automation is high, can replace artifical tape splicing to a great extent to it is consuming time effectively to shorten the tape splicing process, improves production efficiency.
The embodiment of the utility model provides a still provide an unwinding equipment 20 includes the unwinding device 10 of at least one above-mentioned embodiment to promote unwinding equipment 20's degree of automation, be favorable to improving production efficiency.
In one embodiment, referring to fig. 7, the unwinding apparatus 20 includes two unwinding devices 10. There is an intermediate dividing line 100 between the two unwinding devices 10. The two unwinding devices 10 are respectively disposed at both sides of the middle dividing line 100. The docking assemblies 13 and the tape head drawing assemblies 14 included in each of the two unwinding devices 10 are spaced apart from each other in a direction away from the middle dividing line 100. Docking assembly 13 is closer to intermediate demarcation line 100 than tape head pulling assembly 14. The same components of each of the two unwinding devices 10 are arranged in a substantially identical manner or order with respect to the middle dividing line 100.
The technical solution of the present invention is described with reference to the states and positions shown in fig. 7 to 11, but not limiting the scope of the present invention. The unwinding apparatus 20 of the present embodiment includes two unwinding devices 10. The working process of the unwinding device 20 comprises the following steps:
an initial feeding step: the two coil rolls 99 are respectively sleeved on the left unwinding shaft 11 and the right unwinding shaft 11 through manual work; when the right roll 99 is used as the work roll 99, the left roll 99 is used as the standby roll 99;
unwinding a working material roll 99: starting the unwinding device 10 on the right side, when unwinding for the first time, manually pulling the tape head to bypass the first driving roller 17 and the second driving roller 18 and pull the tape head to downstream processing equipment, and then performing unwinding operation;
butt joint: referring to fig. 8, when the right material roll 99 is approaching to complete unwinding, the left unwinding device 10 is started, the tape head of the material roll 99 is detected and judged to be at the unwinding position X by the tape head detection sensor 15, the tape head is connected and fixed by the traction component 141, and then the traction component 141 pulls the tape head to move from the unwinding device 10 to the position Z to be butted; referring to fig. 9, when the traction part 141 pulls the tape head to move to the taping position Y, the tape head is first taped at a predetermined position by a manual taping method or by using the taping assembly 12; referring to fig. 10, the traction component 141 pulls the tape head to move to the position Z to be butted, and the tape head is glued for the second time at the preset position by a manual gluing mode or by using the gluing component 12, so that two gluing areas are formed on the tape head; then, the pulling part 141 releases the tape head, meanwhile, the butt joint assembly 13 is connected with the fixed tape head, and the pulling part 141 returns to the unwinding position X again; as shown in fig. 11, the docking assembly 13 drives the tape head to move from the position Z to be docked to the docking position, at this time, the docking assembly 13 on the right side drives the tape tail of the right-side work material roll 99 to move from the position Z to be docked to the docking position, and the tape head and the tape tail are fixedly bonded under the common pressing action of the two docking assemblies 13; then the left and right docking assemblies 13 are restored to the docking positions Z; after the head of the spare material roll 99 and the tail of the working material roll 99 are connected and fixed, the left unwinding device 10 continues unwinding, and the pole pieces conveyed to the downstream processing equipment are kept continuous;
feeding a working material roll 99: reinstalling the material roll 99 on the unwinding shaft 11 on the right side, and waiting for butting the head of the working material roll 99 with the tail of the standby material roll 99 so as to continuously convey the pole pieces to downstream processing equipment;
feeding a standby material roll 99: after the standby material roll 99 is completely unreeled, reinstalling the standby material roll 99;
according to the steps, the unwinding device 20 can automatically perform unwinding and tape splicing actions, and pole pieces are continuously supplied. During the processing, the material roll 99 is mainly installed manually, and other procedures can be automated basically, so that the manual dependence degree of the processing process is reduced to a great extent, the resource matching of a plurality of unwinding devices 20 monitored by one person simultaneously is facilitated, and the production efficiency and the product quality are improved.
In one embodiment, the docking assembly 13 includes a second suction member 132. The second adsorption part 132 includes a platen having an air inlet. The surface of the pressure plate facing away from the unwinding shaft 11, i.e. the surface facing the middle dividing line 100, is a flat surface on which the air inlet is arranged. The flat surfaces of the respective press plates of the two abutting assemblies 13 disposed on both sides of the intermediate boundary line 100 are parallel to each other. When the left or right traction means 141 pulls the tape head to move to the to-be-docked position Z, the left or right traction means 141 is located between the two docking assemblies 13 and corresponds to the respective left or right docking assembly 13 position. In one embodiment, the surface of the support platform 121 of the unwinding device 10 for supporting the pole pieces is tangent to the outer peripheral surface of the first driving roller 17 and the outer peripheral surface of the second driving roller 18 and perpendicular to the middle dividing line 100. The flat surface of the platen is tangent to the outer peripheral surface of the second drive roller 18 and parallel to the intermediate dividing line 100.
The utility model discloses unreeling device 20 still includes the edge alignment detection sensor 21 that sets up with butt joint component 13 interval. The edge alignment detection sensor 21 is located below the docking assembly 13 as viewed from the state and position shown in fig. 7. Unreeling device 20 detects through edge alignment detection sensor 21 and judges that two edges of rolling up material 99 align to can accurately align each other when guaranteeing that the tape head of two material rolls 99 and tape tail butt joint, reduce both and appear the possibility that the position misplaced in the width direction, and then reduce because tape head and tape tail butt joint take place the dislocation and lead to the pole piece scrap that the pole piece about the pole ear takes shape asymmetrically and bring after the cutting die is die-cut or the pole piece can directly cause the pole piece to take absolutely when the cutting die. In one embodiment, the edge alignment detection sensor 21 may be an infrared sensor.
The unwinding device 20 of the present embodiment further includes a support plate 22. The support plate 22 has a first relief hole 221 corresponding to a predetermined trajectory of the drawing member 141 and a second relief hole 222 corresponding to the docking assembly 13. The first and second relief holes 221 and 222 communicate at the to-be-butted position Z. The first receding hole 221 has a guiding and limiting effect on the traction member 141. The middle dividing line 100 divides the second relief hole 222 into two parts, and the part located at the left side of the middle dividing line 100 is larger than the part located at the right side of the middle dividing line 100 as viewed from the state and position shown in fig. 7, so that the stroke of movement of the docking assembly 13 at the left side can be larger than the stroke of movement of the docking assembly 13 at the right side. In the embodiment where the unwinding device 10 includes the second driving roller 18, the second driving roller 18 protrudes from the second avoiding hole 222.
The utility model discloses unwinding equipment 20 still includes two third driving rollers 23 and a guide roller 24. Two third driving rollers 23 are provided at intervals. A material passing gap is formed between the two third driving rollers 23. Two third driving rollers 23 are provided downstream of the docking assembly 13. The guide roller 24 is disposed downstream of the third driving roller 23. When the unwinding device 10 on the left side unwinds, the pole piece bypasses the third driving roller 23 and the guide roller 24 on the left side and is conveyed to downstream processing equipment. When the unwinding device 10 on the right unwinds, the pole piece bypasses the third driving roller 23 and the guide roller 24 on the right and is conveyed to downstream processing equipment. The third driving roller 23 and the guide roller 24 can improve the stability of pole piece conveying.
The utility model discloses unwinding equipment 20 is including can carrying out the unwinding device 10 who unreels and the action of splicing. Unwinding device 10 can carry out the action of unreeling fast and accurately with the tape head location in waiting to dock position Z through tape head traction assembly 14 and the mutual collaborative work of butt joint subassembly 13 to promote processing process automation degree, replace artifical splicing to a great extent, thereby effectively shorten the splicing process consuming time, improve production efficiency.
While the invention has been described with reference to a preferred embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention, and particularly, various features shown in the various embodiments may be combined in any combination as long as there is no structural conflict. The present invention is not limited to the particular embodiments disclosed herein, but encompasses all technical solutions falling within the scope of the claims.

Claims (14)

1. The utility model provides an unwinding device which characterized in that includes:
the unwinding shaft is used for mounting a material roll with a head and a tail;
the unwinding device fixes the tape head through the butt joint assembly and enables the tape head to be in a state to be butted;
the tape head traction assembly comprises a driving part and a traction part, wherein the driving part is connected with the traction part and can drive the traction part to move at an unreeling position and a to-be-butted position along a preset track, the traction part is connected with the tape head at the unreeling position, the traction part releases the tape head at the to-be-butted position, and the butt joint assembly fixes the released tape head.
2. The unwinding device as claimed in claim 1, wherein the drawing member includes a first bracket and a pneumatic first suction member connected to the first bracket, the first bracket is connected to the driving member, the first suction member is spaced from the unwinding shaft in a radial direction of the unwinding shaft, and the drawing member sucks the tape head at the unwinding position through the first suction member.
3. Unwinding device according to claim 2, characterised in that the first suction means comprise a flexible suction cup having a suction opening, which suction cup, in the unwinding position, sucks the leader through the suction opening.
4. The unwinding device of claim 1, further comprising a tape head detection sensor, wherein the tape head detection sensor is spaced from the unwinding shaft, and the unwinding device detects and judges whether the tape head is located at the unwinding position through the tape head detection sensor.
5. The unwinding device as claimed in claim 1, wherein the docking assembly includes a driving unit, a second bracket connected to the driving unit, and a pneumatic second suction member connected to the second bracket, the second suction member is spaced from the unwinding shaft along a radial direction of the unwinding shaft, the docking assembly sucks the tape head at the position to be docked through the second suction member, and the docking assembly drives the second bracket and the second suction member to move between the position to be docked and the docking position through the driving unit.
6. The unwinding device as claimed in claim 5, wherein the second suction member includes a pressure plate having an air inlet, and the pressure plate sucks the tape head through the air inlet.
7. The unwinding device as claimed in claim 1, further comprising a tape adhering component, wherein the tape adhering component is disposed at a downstream of the unwinding shaft and at an upstream of the docking component, the traction component is driven by the driving component to move along the predetermined track at the unwinding position, the tape adhering position and the position to be docked, and the unwinding device adheres the tape head at the tape adhering position with the tape adhering component by using the tape adhering component.
8. The unwinding device of claim 7, wherein the rubberizing assembly includes a support platform, a first pressing member and a second pressing member disposed opposite to the support platform, and a rubberizing mechanism, the rubberizing mechanism is disposed upstream of the first pressing member, the first pressing member is disposed upstream of the second pressing member, material passing gaps are respectively formed between the first pressing member and the support platform and between the first pressing member and the second pressing member and the support platform, and the first pressing member and the second pressing member can move close to or away from the support platform to press the tape head at the rubberizing position together with the support platform.
9. The unwinding device as claimed in claim 8, further comprising a cutter assembly, wherein the cutter assembly includes a cutter disposed downstream of the first pressing member and upstream of the second pressing member, the support platform has a relief slot corresponding to the cutter, and the cutter assembly cuts the tape tail through the cutter.
10. The unwinding device as claimed in claim 7, further comprising a first driving roller and a second driving roller, wherein the first driving roller is disposed upstream of the rubberizing assembly and downstream of the unwinding shaft, and the second driving roller is disposed downstream of the rubberizing assembly and upstream of the docking assembly.
11. Unwinding device, characterized in that it comprises at least one unwinding device according to any one of claims 1 to 10.
12. The unwinding apparatus of claim 11, wherein the unwinding apparatus comprises two unwinding devices, a middle dividing line is formed between the two unwinding devices, the two unwinding devices are respectively disposed at two sides of the middle dividing line, and the docking assemblies and the tape head pulling assembly included in the two unwinding devices are arranged at intervals along a direction away from the middle dividing line, and the docking assemblies are close to the middle dividing line.
13. The unwinding device of claim 12, further comprising an edge alignment detection sensor spaced apart from the docking assembly, wherein the unwinding device determines edge alignment of the two rolls through the edge alignment detection sensor.
14. The unwinding apparatus according to claim 12, further comprising a support plate, wherein the support plate has a first hole corresponding to the predetermined track of the drawing member and a second hole corresponding to the docking assembly, the first hole and the second hole are communicated at the position to be docked, the unwinding apparatus further comprises two third driving rollers and a guide roller, the two third driving rollers are spaced apart from each other, a material passing gap is formed between the two third driving rollers, and the guide roller is disposed downstream of the third driving rollers.
CN201920311227.6U 2019-03-12 2019-03-12 Unwinding device and unwinding equipment Active CN209853423U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111689276A (en) * 2019-03-12 2020-09-22 宁德时代新能源科技股份有限公司 Unwinding device and unwinding equipment
WO2023123600A1 (en) * 2021-12-31 2023-07-06 无锡先导智能装备股份有限公司 Roll changing device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111689276A (en) * 2019-03-12 2020-09-22 宁德时代新能源科技股份有限公司 Unwinding device and unwinding equipment
WO2023123600A1 (en) * 2021-12-31 2023-07-06 无锡先导智能装备股份有限公司 Roll changing device

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