CN209851621U - Large-diameter polyethylene welded tee joint equipment - Google Patents

Abstract

The utility model discloses a heavy-calibre polyethylene system of welding tee bend equipment, including bottom plate, lift cylinder, propulsion cylinder, horizontal slide rail and slip table, the central point on bottom plate top puts the department and is fixed with horizontal slide rail, and the top joint of horizontal slide rail has the slip table, one side on slip table top is equipped with laser locator, and the opposite side on slip table top is fixed with the lift cylinder, the bottom plate top of slip table both sides has all welded side direction baffle, and one side at side direction baffle top all is fixed with telescopic cylinder, the welding of the bottom plate top of slip table one side has the backplate, and one side at backplate top is fixed with the propulsion cylinder, the bottom plate top of slip table opposite side is equipped with the fixed station, and the both sides on fixed station top all are fixed with die clamping cylinder. The utility model discloses not only simplify the operation flow who welds three-way equipment, improved the three-way welding precision of heavy-calibre polyethylene, improved the three-way welding efficiency of heavy-calibre polyethylene moreover.

Description

Large-diameter polyethylene welded tee joint equipment

Technical Field

The utility model relates to a polyethylene pipeline processing technology field specifically is a heavy-calibre polyethylene system of welding tee bend equipment.

Background

Along with the continuous development of society and the increasing of people's standard of living, urban water system also develops gradually, makes progress, and its water supply pipe's specification, size are also continuously expanding, diversified, wherein, heavy-calibre polyethylene tee pipe has a large amount of production, user demand as the reposition of redundant personnel equipment of most common use.

However, the existing welded three-way device still has certain problems in the actual production process, and the specific problems are as follows:

1. the general welded three-way equipment still adopts a manual clamping mode, and the operation process is relatively complex and has low efficiency;

2. the existing welded three-way equipment lacks an accurate automatic positioning function and usually needs manual adjustment, and the welding precision has certain error in the process;

3. the general welded three-way equipment has low heating efficiency, and usually needs to be repeatedly welded for many times, so that the welding efficiency is relatively low.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a heavy-calibre polyethylene welds system tee bend equipment to solve the operation flow that provides the device among the above-mentioned background art complicated relatively, weld the unstable, relatively lower problem of system efficiency of system precision.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a heavy-calibre polyethylene system of welding tee bend equipment, includes bottom plate, lift cylinder, propulsion cylinder, horizontal slide rail and slip table, the central point on bottom plate top puts the department and is fixed with horizontal slide rail, and the top joint of horizontal slide rail has the slip table, one side on slip table top is equipped with laser locator, and the opposite side on slip table top is fixed with the lift cylinder, the bottom plate top of slip table both sides has all welded side direction baffle, and one side at side direction baffle top all is fixed with telescopic cylinder, the welding of the bottom plate top of slip table one side has the backplate, and one side at backplate top is fixed with the propulsion cylinder, and the output of propulsion cylinder and one side fixed connection at slip table top, the bottom plate top of slip table opposite side is equipped with the fixed station, and the both sides on fixed station top all are fixed with press from both sides tight cylinder, it has control panel to inlay on the lateral wall of bottom plate, and, The input end of the propulsion cylinder, the clamping cylinder and the telescopic cylinder are electrically connected, and the input end of the PLC controller inside the control panel is electrically connected with the output end of the laser positioner.

Preferably, the central point department of putting of fixed station top one side has the L template, all is equipped with positioning groove on two inside walls at L template top, and the top of L template is equipped with simultaneously and is responsible for, and the lateral wall of being responsible for and positioning groove's inside wall contact each other.

Preferably, the output end of the clamping cylinder is provided with an arc-shaped clamping plate, and the top of the arc-shaped clamping plate is contacted with the bottom of the main pipe.

Preferably, the clamp is installed to the output of lift cylinder, and one side at clamp top passes through bolt fixed connection.

Preferably, a branch pipe is arranged at the center of the interior of the clamp, and the outer side wall of the branch pipe is in contact with the inner side wall of the clamp.

Preferably, semicircle heating plates are all installed to telescopic cylinder's output, and the input of semicircle heating plate all with the output electric connection of the inside PLC controller of control panel, the inside wall of semicircle heating plate all coincide each other with the one end of branch pipe.

Compared with the prior art, the beneficial effects of the utility model are that: the large-caliber polyethylene welded tee joint equipment not only simplifies the operation process of the welded tee joint equipment, improves the welding precision of the large-caliber polyethylene tee joint, but also improves the welding efficiency of the large-caliber polyethylene tee joint;

1. the automatic clamping function of the welded three-way equipment is realized by fixing the lifting cylinder at the top end of the sliding table, installing the clamp at the output end of the lifting cylinder, arranging the branch pipe inside the clamp, arranging the fixing table at the top end of the bottom plate, arranging the clamping cylinder and the L-shaped plate at the top end of the fixing table, and installing the arc-shaped clamping plate at the output end of the clamping cylinder, and arranging the positioning clamping groove and the main pipe inside the L-shaped plate, so that the operation flow of the welded three-way equipment is simplified;

2. the automatic positioning function of the welded tee joint equipment is realized by arranging the horizontal sliding rail and the rear baffle plate at the top end of the bottom plate, clamping the sliding table at the top part of the horizontal sliding rail, arranging the laser positioner at the top end of the sliding table and fixing the propelling cylinder at the top part of the rear baffle plate, so that the welding precision of the large-caliber polyethylene tee joint is improved;

3. through welding the side direction baffle at the top of bottom plate, telescopic cylinder is fixed at the top of side direction baffle, and semicircle heating plate is installed to telescopic cylinder's output, has realized the function of the automatic high-efficient heating of welding tee bend equipment to the welding efficiency of heavy-calibre polyethylene tee bend has been improved.

Drawings

Fig. 1 is a schematic view of the structure of the present invention;

FIG. 2 is a schematic view of the left side view of the present invention;

FIG. 3 is a schematic view of the structure of the present invention viewed from the right;

fig. 4 is a schematic diagram of the system framework structure of the present invention.

In the figure: 1. a base plate; 2. a fixed table; 3. an L-shaped plate; 4. positioning the clamping groove; 5. a main pipe; 6. a semicircular heating plate; 7. a branch pipe; 8. clamping a hoop; 9. a lifting cylinder; 10. propelling the cylinder; 11. a tailgate; 12. a horizontal slide rail; 13. a sliding table; 14. a laser locator; 15. a control panel; 16. a clamping cylinder; 17. an arc-shaped splint; 18. a lateral baffle; 19. a telescopic cylinder.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides an embodiment: a large-caliber polyethylene welding three-way device comprises a bottom plate 1, a lifting cylinder 9, a propelling cylinder 10, a horizontal sliding rail 12 and a sliding table 13, wherein the horizontal sliding rail 12 is fixed at the central position of the top end of the bottom plate 1, the sliding table 13 is clamped at the top of the horizontal sliding rail 12, a laser positioner 14 is arranged at one side of the top end of the sliding table 13, the laser positioner 14 can be FU63511L5-BD22, the lifting cylinder 9 is fixed at the other side of the top end of the sliding table 13, the lifting cylinder 9 can be SC160-50, a clamp 8 is installed at the output end of the lifting cylinder 9, one side of the top end of the clamp 8 is fixedly connected through bolts, a branch pipe 7 is arranged at the central position inside the clamp 8, the outer side wall of the branch pipe 7 is in mutual contact with the inner side wall of the clamp 8, the installation and clamping of the branch pipe 7 are convenient, lateral baffles 18 are welded at the top ends of the bottom plate 1, the type of the telescopic cylinder 19 can be SC160-25, the output end of the telescopic cylinder 19 is provided with a semicircular heating plate 6, the type of the semicircular heating plate 6 can be CR20, the inner side wall of the semicircular heating plate 6 is matched with one end of the branch pipe 7 for efficient heating and welding, the top end of the bottom plate 1 on one side of the sliding table 13 is welded with a rear baffle plate 11, one side of the top part of the rear baffle plate 11 is fixed with a propulsion cylinder 10, the type of the propulsion cylinder 10 can be SC160-50, the output end of the propulsion cylinder 10 is fixedly connected with one side of the top part of the sliding table 13, the top end of the bottom plate 1 on the other side of the sliding table 13 is provided with a fixed table 2, an L-shaped plate 3 is welded at the central position of one side of the top part of the fixed table 2, two inner side walls on the top part of the L-shaped plate 3 are provided with positioning clamping grooves 4, the top part, convenient to fix a position, the both sides on fixed station 2 top all are fixed with die clamping cylinder 16, this die clamping cylinder 16's model can be SC160-25, arc splint 17 is all installed to die clamping cylinder 16's output, and the top of arc splint 17 all contacts with the bottom of being responsible for 5 each other, be used for stablizing the centre gripping to being responsible for 5, it has control panel 15 to inlay on the lateral wall of bottom plate 1, this control panel 15's model can be TC55A, and control panel 15 inside PLC controller's output respectively with semicircle heating plate 6, lift cylinder 9, impel cylinder 10, die clamping cylinder 16 and telescopic cylinder 19's input electric connection, control panel 15 inside PLC controller's input and laser locator 14's output electric connection.

The working principle is as follows: when in use, the hoop 8 is firstly opened, the branch pipe 7 is placed inside the hoop 8, then the main pipe 5 is placed inside the positioning clamping groove 4 of the L-shaped plate 3, at the moment, by operating the control panel 15, the clamping cylinder 16 is correspondingly extended until the arc-shaped clamping plate 17 just clamps the main pipe 5, and according to the detection result of the laser locator 14, the PLC controller in the control panel 15 automatically controls the lifting cylinder 9 to extend correspondingly, so that the main pipe 5, the semicircular heating sheets 6 and the branch pipes 7 are in a parallel state, then the air cylinder 10 is pushed to extend, the sliding table 13 is horizontally moved to the left on the horizontal sliding rail 12 until the end parts of the branch pipes 7 are contacted with the notches on the main pipe 5, the telescopic cylinder 19 also extends synchronously, so that the semicircular heating plates 6 are just matched with the end parts of the branch pipes 7, therefore, the contact points of the main pipe 5 and the branch pipe 7 are heated and welded in all directions, and finally all work of the large-caliber polyethylene welded tee joint equipment is finished.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (6)

1. The utility model provides a heavy-calibre polyethylene system of welding tee bend equipment, includes bottom plate (1), lift cylinder (9), impels cylinder (10), horizontal slide rail (12) and slip table (13), its characterized in that: the center position department on bottom plate (1) top is fixed with horizontal slide rail (12), and the top joint of horizontal slide rail (12) has slip table (13), one side on slip table (13) top is equipped with laser locator (14), and the opposite side on slip table (13) top is fixed with lift cylinder (9), side direction baffle (18) have all been welded on bottom plate (1) top of slip table (13) both sides, and one side at side direction baffle (18) top all is fixed with telescopic cylinder (19), bottom plate (1) top welding of slip table (13) one side has backplate (11), and one side at backplate (11) top is fixed with propulsion cylinder (10), and the output of propulsion cylinder (10) and one side fixed connection at slip table (13) top, bottom plate (1) top of slip table (13) opposite side is equipped with fixed station (2), and the both sides on fixed station (2) top all are fixed with clamping cylinder (16), the outer side wall of the bottom plate (1) is inlaid with a control panel (15), the output end of a PLC controller in the control panel (15) is electrically connected with the input ends of the lifting cylinder (9), the propelling cylinder (10), the clamping cylinder (16) and the telescopic cylinder (19) respectively, and the input end of the PLC controller in the control panel (15) is electrically connected with the output end of the laser positioner (14).

2. The large-caliber polyethylene welded tee joint device according to claim 1, wherein: the welding of central point department of putting of fixed station (2) top one side has L template (3), all is equipped with positioning channel section (4) on two inside walls at L template (3) top, and the top of L template (3) is equipped with simultaneously and is responsible for (5), and is responsible for the lateral wall of (5) and the inside wall of positioning channel section (4) and contacts each other.

3. The large-caliber polyethylene welded tee joint device according to claim 2, wherein: arc splint (17) are all installed to the output of die clamping cylinder (16), and the top of arc splint (17) all contacts each other with the bottom of being responsible for (5).

4. The large-caliber polyethylene welded tee joint device according to claim 1, wherein: clamp (8) are installed to the output of lift cylinder (9), and bolt fixed connection is passed through to one side at clamp (8) top.

5. The large-caliber polyethylene welded tee joint device according to claim 4, wherein: the inside central point department of putting of clamp (8) is equipped with branch pipe (7), and the inside wall of the lateral wall of branch pipe (7) and clamp (8) contacts each other.

6. The large-caliber polyethylene welded tee joint device according to claim 1, wherein: semicircle heating plate (6) are all installed to the output of telescopic cylinder (19), and the input of semicircle heating plate (6) all with control panel (15) inside PLC controller's output electric connection, the inside wall of semicircle heating plate (6) all coincide each other with the one end of branch pipe (7).