CN209848417U - Four-in-one intelligent equipment for chemical industry - Google Patents
Four-in-one intelligent equipment for chemical industry Download PDFInfo
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- CN209848417U CN209848417U CN201822264618.5U CN201822264618U CN209848417U CN 209848417 U CN209848417 U CN 209848417U CN 201822264618 U CN201822264618 U CN 201822264618U CN 209848417 U CN209848417 U CN 209848417U
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- oil cylinder
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- scraper
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Abstract
The utility model discloses a four unification smart machines for chemical industry, include: the bearing bracket is arranged at the bottom of the I-steel bracket, and a bearing is arranged in the bearing bracket; the jacket vacuum pumping plate is connected with the upper end of the bearing support through a balance stress ball; the squeezing oil cylinder support is connected with the I-shaped steel support, a squeezing oil cylinder is mounted on the squeezing oil cylinder support, and a jacket squeezing plate is mounted at the bottom end of the squeezing oil cylinder; the scraper oil cylinder is arranged on the outer wall of the barrel body; the two lifting oil cylinders are symmetrically arranged on two sides of the barrel body. In this way, the utility model relates to a four unification smart machine are used to chemical industry, this equipment integration filtration, rinsing, squeeze and the scraper unloads the cake function, and upper and lower filter speed is fast, unloads the cake through the scraper and replaces the manual work and unload the cake to avoid the personal occupational hazard.
Description
Technical Field
The utility model relates to a robot field especially relates to a four unification smart machines for chemical industry.
Background
With the development and progress of modern industry, chemical production is more and more mechanized, from a filter in the 80 th generation to a filter and rinsing combined machine in the 90 th generation and then to a filter, rinsing and squeezing combined machine in the twentieth century, the functions of the same equipment are more and more, so that the processing is more and more convenient, but the automatic cake discharging in the working step is a big problem, the automation is not realized till now, and the manual cake discharging is easy to cause personal occupational hazards, especially hazardous chemical filter cakes.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the main technical problem who solves provides a four unification smart machines for chemical industry, can automize and unload the cake.
In order to solve the technical problem, the utility model discloses a technical scheme be: the utility model provides a four unification smart machine for chemical industry, includes:
the bearing support is arranged at the bottom of the I-steel support, a bearing is arranged in the bearing support, a gearbox support is arranged at the lower end of the bearing support, and a gearbox is arranged on the gearbox support;
the jacket vacuum pumping plate is connected with the upper end of the bearing support through a balance stress ball, a first sealing ring is installed on the side face of the jacket vacuum pumping plate, a hollow pipe is installed at the bottom end of the jacket vacuum pumping plate, the hollow pipe penetrates through the bearing, the gearbox support and the gearbox, a rotary joint is installed at the bottom end of the hollow pipe, and a barrel body is connected to the jacket vacuum pumping plate;
the squeezing oil cylinder support is connected with the I-shaped steel support, a squeezing oil cylinder is mounted on the squeezing oil cylinder support, a jacket squeezing plate is mounted at the bottom end of the squeezing oil cylinder, a second sealing ring is mounted on the side face of the jacket squeezing plate, filter cloth wraps the top end of the jacket vacuum pumping plate and the bottom end of the jacket squeezing plate, a slurry inlet valve and a methanol inlet valve are arranged on the jacket squeezing plate, an emptying valve is mounted at the slurry inlet valve, and a mother liquor discharge valve is mounted at the methanol inlet valve;
the scraper oil cylinder is arranged on the outer wall of the barrel body, and a scraper is arranged on the scraper oil cylinder;
the two lifting oil cylinders are symmetrically arranged on two sides of the barrel body and penetrate through the squeezing oil cylinder support.
In a preferred embodiment of the present invention, the first sealing ring and the second sealing ring are teflon sealing rings.
In a preferred embodiment of the present invention, the bottom end of the hollow tube is mounted with a rotary joint.
In a preferred embodiment of the present invention, a screw joint is installed between the hollow tube and the rotary joint.
In a preferred embodiment of the present invention, the bearing is a self-aligning ball bearing.
In a preferred embodiment of the present invention, the rotary joint is externally connected with a vacuum pump.
In a preferred embodiment of the present invention, the scraper is installed obliquely.
In a preferred embodiment of the present invention, the scraper cylinder is rotatable 180 ° and has a stroke of 400 cm.
In a preferred embodiment of the present invention, the lift cylinder has a pressure of 18Mpa and a stroke of 1200 cm.
In a preferred embodiment of the present invention, the pressure of the pressing cylinder is 8Mpa, and the stroke is 200 cm.
The utility model has the advantages that: the utility model relates to a chemical industry is with four unification smart machine, this equipment integration filtration, rinsing, squeeze and the scraper unloads the cake function, and upper and lower filter velocity is fast, unloads the cake through the scraper and replaces the manual work and unload the cake to avoid the personal occupational hazard.
Drawings
Fig. 1 is a schematic structural diagram of a four-in-one intelligent device for chemical engineering of the present invention;
fig. 2 is a top view of a connecting component on a barrel body in the four-in-one intelligent device for chemical engineering of the present invention;
the parts in the drawings are numbered as follows: 1. an I-steel bracket; 2. a bearing support; 3. a bearing; 4. A jacket vacuum pumping plate; 5. a gearbox bracket; 6. a gearbox; 7. a scraper; 8. balancing the stressed balls; 9. a first seal ring; 10. a hollow tube; 11. a rotary joint; 12. a screw joint; 13. a barrel body; 14. a squeezing cylinder bracket; 15. a squeezing oil cylinder; 16. a jacket press plate; 17. a second seal ring; 18. filtering cloth; 19. a slurry feed valve; 20. a methanol inlet valve; 21. an atmospheric valve; 22. a mother liquor discharge valve; 23 scraper cylinder; 24. a lift cylinder.
Detailed Description
The following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so as to enable those skilled in the art to more easily understand the advantages and features of the present invention, and thereby define the scope of the invention more clearly and clearly.
Referring to fig. 1 and 2, an embodiment of the present invention includes: the utility model provides a four unification smart machine for chemical industry, includes:
the I-steel support 1 is used for supporting the whole equipment.
Bearing support 2 is installed to I-steel support 1 bottom, install bearing 3 in the bearing support 2, bearing 3 makes it is more smooth when pressing from both sides cover vacuum pumping board 4 rotation, in this embodiment, bearing 3 is aligning ball bearing, and aligning ball bearing outer lane raceway is the sphere, has automatic alignment nature, can compensate the error that the concentricity and axle amount of deflection caused.
The lower end of the bearing support 2 is provided with a gearbox support 5, the gearbox support 5 is provided with a gearbox 6, and the gearbox 6 is used for driving the rotation of the jacket vacuum pumping plate 4 when unloading the cake, so that the rotation is matched with the scraper 7, and the cake unloading effect is achieved.
The jacket vacuum pumping plate 4 is connected with the upper end of the bearing support 2 through a balance stress ball 8, and the balance stress ball 8 enables the jacket vacuum pumping plate 4 to be more stable in rotation.
The side surface of the jacket vacuum pumping plate 4 is provided with a first sealing ring 9, and the first sealing ring 9 plays a sealing role when the barrel body 13 is connected with the jacket vacuum pumping plate 4.
The hollow pipe 10 is installed at the bottom end of the jacket vacuum pumping plate 4, the hollow pipe 10 penetrates through the bearing 3, the gearbox support 5 and the gearbox 6, and the hollow pipe 10 rotates through the gearbox 6, so that the jacket vacuum pumping plate 4 is driven to rotate, and meanwhile, the vacuum liquid drainage effect is achieved in the barrel body 13.
The rotary joint 11 is installed to hollow tube 10 bottom, rotary joint 11 external vacuum pump, the vacuum pump be used for right carry out the vacuum flowing back in the ladle body 13.
A screw joint 12 is installed between the hollow tube 10 and the rotary joint 11, and the screw joint 12 is used for connecting the hollow tube 10 and the rotary joint 11.
The jacket vacuum pumping plate 4 is connected with a barrel body 13.
A squeezing cylinder support 14, squeezing cylinder support 14 with I-steel support 1 is connected, install squeezing cylinder 15 on the squeezing cylinder support 14, squeezing cylinder 15 is used for the reciprocating of ladle body 13, in this embodiment, squeezing cylinder 15 pressure 8Mpa, stroke 200 cm.
The bottom end of the squeezing oil cylinder 15 is provided with a jacket squeezing plate 16, the side surface of the jacket squeezing plate 16 is provided with a second sealing ring 17, and the second sealing ring 17 is used for keeping the tightness between the jacket squeezing plate 16 and the barrel body 13.
The top end of the jacket vacuum pumping plate 4 and the bottom end of the jacket squeezing plate 16 are both wrapped with filter cloth 18, and the filter cloth 18 is used for filtering.
The jacket squeezing plate 16 is provided with a slurry inlet valve 19 and a methanol inlet valve 20, the slurry inlet valve 19 is provided with an emptying valve 21, and the methanol inlet valve 20 is provided with a mother liquid discharge valve 22.
The scraper oil cylinder 23 is installed on the outer wall of the barrel body 13, the scraper oil cylinder 23 is used for lifting the scraper 7, in the embodiment, the scraper oil cylinder 23 can rotate 180 degrees and has a stroke of 400 cm.
The scraper 7 is arranged on the scraper oil cylinder 23, and the scraper 7 is obliquely arranged so as to be matched with the gearbox 6 when in use, thereby discharging the filter cake from outside to inside.
Two lift cylinders 24, two lift cylinders 24 are symmetrically installed on two sides of the barrel 13, and the lift cylinders 24 are used for moving the barrel 13 up and down, in this embodiment, the pressure of the lift cylinders 24 is 18Mpa, and the stroke is 1200 cm.
The lifting cylinder 24 penetrates through the squeezing cylinder support 14, and the squeezing cylinder support 14 plays a supporting role for the lifting cylinder 24.
The first sealing ring 9 and the second sealing ring 17 are both tetrafluoro sealing rings, the tetrafluoro sealing rings have good water resistance, high temperature resistance, corrosion resistance and ageing resistance, the temperature of the tetrafluoro sealing rings can be between-20 ℃ and 200 ℃, the tetrafluoro sealing rings can have good medium, solvent and various chemical medium resistance, and the application pressure range is 60 Mpa.
When the device is used, the lifting oil cylinder 24 is started to descend to enable the barrel body 13 to tightly press the first sealing ring 9 at the bottom to ensure sealing, then the squeezing oil cylinder 15 is started to ascend by 50%, the jacket squeezing plate 16 is just parallel to the upper opening of the barrel body 13, the scraper oil cylinder 23 is reset, an external vacuum pump is started to enable a space defined by the jacket squeezing plate 16, the barrel body 13 and the jacket vacuum pumping plate 4 to form vacuum, the slurry inlet valve 19 and the mother liquor discharge valve 22 are opened, slurry is fed into the barrel through the slurry inlet valve 19, when the slurry is fed into the barrel to generate 4MPa pressure, the squeezing oil cylinder 15 is started once and then is fed, and once the squeezing oil cylinder 15 is started, namely the stroke of the squeezing oil cylinder 15 is finished
When the slurry is pressed for the second time, the pressing oil cylinder 15 is started again, the pressing oil cylinder 15 is pressed for the second time and reset, when the pressing oil cylinder 15 finishes the second pressing, the slurry inlet valve 19 and the mother liquor discharge valve 22 are closed, the methanol inlet valve 20 and the vent valve 21 are opened, the methanol inlet valve 20 is opened to enable methanol to flow in naturally, when the methanol in a space defined by the jacket pressing plate 16, the barrel body 13 and the jacket vacuum pumping plate 4 is completely pumped by a vacuum pump, the lifting oil cylinder 24 is started to lift the barrel body 13, the bottom of the barrel body 13 is parallel to the bottom of the jacket pressing plate 16, the gear box 6 is started to rotate, the rotating speed is controlled at 45 r/min, the gear box 6 drives the jacket vacuum pumping plate 4 to rotate, and a filter cake on the vacuum pumping plate 4 rotates accordingly, and starting the scraper oil cylinder 23, extending the scraper oil cylinder 23 out, slowly rotating the scraper 7, and discharging the scraper 7 from the outer side of the filter cake inwards by matching with the filter cake on the jacket vacuum pumping plate 4 in a rotating manner until the filter cake is completely discharged.
Compared with the prior art, the utility model relates to a four unification smart machines are used to chemical industry, this equipment integration filtration, rinsing, squeeze and the scraper unloads the cake function, and upper and lower filter speed is fast, unloads the cake through the scraper and replaces the manual work and unload the cake to avoid the personal occupational hazard.
In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "inner", "outer", etc. indicate the position or positional relationship based on the position or positional relationship shown in the drawings, or the position or positional relationship that the products of the present invention are usually placed when used, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element to which the term refers must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a four unification smart machine for chemical industry which characterized in that includes:
the bearing support is arranged at the bottom of the I-steel support, a bearing is arranged in the bearing support, a gearbox support is arranged at the lower end of the bearing support, and a gearbox is arranged on the gearbox support;
the jacket vacuum pumping plate is connected with the upper end of the bearing support through a balance stress ball, a first sealing ring is installed on the side face of the jacket vacuum pumping plate, a hollow pipe is installed at the bottom end of the jacket vacuum pumping plate, the hollow pipe penetrates through the bearing, the gearbox support and the gearbox, and a barrel body is connected to the jacket vacuum pumping plate;
the squeezing oil cylinder support is connected with the I-shaped steel support, a squeezing oil cylinder is mounted on the squeezing oil cylinder support, a jacket squeezing plate is mounted at the bottom end of the squeezing oil cylinder, a second sealing ring is mounted on the side face of the jacket squeezing plate, filter cloth wraps the top end of the jacket vacuum pumping plate and the bottom end of the jacket squeezing plate, a slurry inlet valve and a methanol inlet valve are arranged on the jacket squeezing plate, an emptying valve is mounted at the slurry inlet valve, and a mother liquor discharge valve is mounted at the methanol inlet valve;
the scraper oil cylinder is arranged on the outer wall of the barrel body, and a scraper is arranged on the scraper oil cylinder;
the two lifting oil cylinders are symmetrically arranged on two sides of the barrel body and penetrate through the squeezing oil cylinder support.
2. The chemical four-in-one intelligent device as claimed in claim 1, wherein the first sealing ring and the second sealing ring are both tetrafluoro sealing rings.
3. The chemical four-in-one intelligent device as claimed in claim 1, wherein a rotary joint is mounted at the bottom end of the hollow pipe.
4. The chemical four-in-one intelligent device as claimed in claim 3, wherein a screw joint is installed between the hollow pipe and the rotary joint.
5. The chemical industry four-in-one intelligent device as claimed in claim 1, wherein the bearing is a self-aligning ball bearing.
6. The chemical industry four-in-one intelligent device according to claim 3, wherein the rotary joint is externally connected with a vacuum pump.
7. The chemical industry four-in-one intelligent device is characterized in that the scraper is installed obliquely.
8. The chemical industry four-in-one intelligent device is characterized in that the scraper cylinder can rotate 180 degrees and has a stroke of 400 cm.
9. The chemical four-in-one intelligent device according to claim 1, wherein the pressure of the lift cylinder is 18Mpa, and the stroke is 1200 cm.
10. The chemical four-in-one intelligent equipment is characterized in that the pressure of the squeezing oil cylinder is 8Mpa, and the stroke is 200 cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822264618.5U CN209848417U (en) | 2018-12-31 | 2018-12-31 | Four-in-one intelligent equipment for chemical industry |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822264618.5U CN209848417U (en) | 2018-12-31 | 2018-12-31 | Four-in-one intelligent equipment for chemical industry |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209848417U true CN209848417U (en) | 2019-12-27 |
Family
ID=68929837
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822264618.5U Active CN209848417U (en) | 2018-12-31 | 2018-12-31 | Four-in-one intelligent equipment for chemical industry |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209848417U (en) |
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2018
- 2018-12-31 CN CN201822264618.5U patent/CN209848417U/en active Active
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