CN209843416U - Automatic edge covering machine for resistance card - Google Patents
Automatic edge covering machine for resistance card Download PDFInfo
- Publication number
- CN209843416U CN209843416U CN201920239532.9U CN201920239532U CN209843416U CN 209843416 U CN209843416 U CN 209843416U CN 201920239532 U CN201920239532 U CN 201920239532U CN 209843416 U CN209843416 U CN 209843416U
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- China
- Prior art keywords
- mica
- resistance
- card
- sheet
- resistance card
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Abstract
The utility model discloses a resistance card automatic taping machine, a resistance card feeding mechanism is arranged in the middle of the upper end of a machine table, a pair of mica card threading mechanisms and a pair of resistance card taping mechanisms are sequentially and symmetrically arranged on two sides of the resistance card feeding mechanism, the mica card threading mechanism comprises a first frame, a mica card inserting part, a mica card feeding part and a mica card absorbing part, the resistance card taping mechanism comprises a second frame, a door curtain part, a taping part, an overturning part, a bending part, a feeding part and an absorbing part, the resistance card after being threaded by a pulley moves to the transverse overturning part, and the two materials after being bent are pressed on two sides of the resistance card through the door curtain part and the taping part, the utility model discloses an automatic embedding of mica card inserting into the resistance card is completed through the mica card threading mechanism, the taping of the resistance card and a stainless resistance card is completed through the resistance card taping mechanism, the processing efficiency is high, the processing precision is high, damage to the equipment and the resistance card can be avoided.
Description
Technical Field
The utility model relates to a taping machine equipment technical field especially relates to an automatic taping machine of resistance card.
Background
With the continuous advance of urbanization, the construction of urban subways and national high-speed rails also spans an 'acceleration period', with the continuous construction of subways and high-speed rails, the demand of main brake components of the urban subways and the national high-speed rails is increased day by day, and the brake resistance disc is one of the most main brake components, so that the processing technology of the urban subways and the national high-speed rails is also reformed to adapt to the increased demand due to the huge consumption of the brake resistance disc.
The brake block resistor disc needs to be inserted and embedded into mica sheets on two sides of the brake block resistor disc, and then the mica sheets and the stainless steel sheets are wrapped in sequence, so that the traditional manual processing mode is low in efficiency, high in labor intensity, high in cost, poor in edge covering precision, easy to cause waste, and the processing cost is increased.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic taping machine of resistance card wears the automatic embedding mica sheet cartridge resistance card of accomplishing of feed mechanism through the mica sheet, and mechanism accomplishes the mica sheet and bordures to the resistance sheet with nonrust steel sheet through the resistance sheet mechanism of borduring, and machining efficiency is high, and the machining precision is high, can avoid equipment and resistance sheet impaired.
In order to achieve the above purpose, the utility model adopts the technical scheme that: an automatic resistor disc covering machine comprises a machine table, a resistor disc feeding mechanism, a mica disc penetrating mechanism and a resistor disc covering mechanism, wherein the resistor disc feeding mechanism is arranged in the middle of the upper end of the machine table and comprises a slide rail, a pulley used for compressing a resistor disc is arranged on the slide rail in a sliding manner, a pair of mica disc penetrating mechanisms and a pair of resistor disc covering mechanisms are sequentially and symmetrically arranged on two sides of the resistor disc feeding mechanism along the running direction of the pulley, each mica disc penetrating mechanism comprises a first machine frame, a mica disc inserting portion, a mica disc feeding portion and a mica disc sucking portion, the mica disc inserting portion is arranged on one side, close to the resistor disc feeding mechanism, of the first machine frame, the mica disc feeding portion is located between the mica disc inserting portion and the mica disc sucking portion, the mica disc sucking portion moves mica discs of the mica disc feeding portion to the mica disc inserting portion, the mica sheet inserting part comprises a bracket, a sliding table is arranged at the upper end of the bracket, a material pushing cylinder is arranged on the sliding table, one side of the bracket, which is close to the resistor sheet feeding mechanism, is provided with a material ejecting cylinder, the upper end of the material ejecting cylinder is provided with ejecting teeth, the material pushing cylinder can push and insert the mica sheets on the sliding table into the resistor sheets jacked up by the jacking teeth, the resistance card edge covering mechanism comprises a second frame, a door curtain part, an edge covering part, a turning part, a bending part, a feeding part and a material sucking part, the wrapping part is arranged on one side, close to the resistor sheet feeding mechanism, of the second machine frame, the door curtain part is rotatably arranged above the wrapping part, the turnover part is rotatably arranged on one side, far away from the resistor sheet feeding mechanism, of the door curtain part, a bending part is arranged above the resistance card, the feeding part is positioned between the turnover part and the material sucking part, and the pulley moves to the transverse turnover part to tightly press the bent double materials on two sides of the resistance card through the door curtain part and the edge covering part.
As further optimization, the lower end of the support is provided with a limiting column which longitudinally penetrates through the body of the support, the lower end of the top tooth is provided with a guide column, and the guide column can be nested in the limiting column in a sliding manner.
As a further optimization, the mica sheet feeding part comprises an oil cylinder, a lead screw, a jacking frame and vertical slide rails, the lead screw is connected with the oil cylinder, and the jacking frame is nested on the lead screw and can be glidingly arranged on the pair of vertical slide rails.
As a further optimization, the mica sheet material sucking part comprises a jacking cylinder, a lifting plate, a horizontal cylinder and a sucking rod, the lifting plate is arranged at the telescopic end of the jacking cylinder, the horizontal cylinder is arranged on the lifting plate, and the sucking rod is arranged at the telescopic end of the horizontal cylinder.
As a further optimization, the door curtain part comprises a door curtain part cylinder and a door curtain, and the door curtain is hinged on the second rack and is connected with a pair of door curtain part cylinders fixed on the second rack.
As a further optimization, the edge covering part comprises an edge covering part oil cylinder and an edge covering pressing plate, the edge covering pressing plate is arranged at the upper ends of the pair of edge covering part oil cylinders, and the edge covering pressing plate is located below the door curtain.
As a further optimization, the overturning part comprises an overturning part oil cylinder, an overturning shaft, an overturning plate and a U-shaped groove, the overturning part oil cylinder is fixed on the second rack and connected with the overturning shaft hinged on the second rack, the overturning plate is fixed on the overturning shaft, and the U-shaped groove is formed in one end, far away from the overturning shaft, of the overturning plate.
As a further optimization, the bending part comprises a bending part oil cylinder and a bending plate, the bending plate is arranged on the pair of bending part oil cylinders, and the bending plate is positioned above the U-shaped groove in the turning part in a vertical state.
As a further optimization, the bending part further comprises a limiting shaft and a limiting gear, the limiting shaft is horizontally fixed on the second rack, the limiting gear is rotatably sleeved on the limiting shaft, a toothed belt is arranged on one side, close to the limiting shaft, of the bending plate, and the toothed belt is meshed with the gear.
As a further optimization, the feeding part comprises an oil cylinder group, a screw rod group, a jacking frame group and a vertical slide rail group, the oil cylinder group drives the jacking frame group with the mica sheets and the stainless steel sheets placed side by side through the screw rod group to move up and down in the pair of vertical slide rail groups, and a pair of double-material suction rods which are used for simultaneously sucking the mica sheets and the stainless steel sheets are arranged on the suction part side by side.
Compared with the prior art, the utility model discloses following beneficial effect has:
wear the automatic embedding mica sheet cartridge resistance card of mechanism through the mica sheet, accomplish mica sheet and nonrust steel sheet through the resistance sheet mechanism of borduring and bordure the resistance sheet, machining efficiency is high, and the machining precision is high, improves the processing quality, does to avoid equipment and resistance sheet impaired.
Drawings
Fig. 1 is a structural diagram of the present invention.
Fig. 2 is a structural diagram of the mica sheet passing mechanism of the present invention.
Fig. 3 is a structural diagram of the mica sheet suction part of the present invention.
Fig. 4 is a combined structure diagram of the mica sheet penetrating mechanism and the resistor sheet feeding mechanism of the present invention.
Fig. 5 is a structural diagram of the resistance card edge covering mechanism of the present invention.
Fig. 6 is a combined structure diagram of the feeding part and the material sucking part of the present invention.
Fig. 7 is the combined structure diagram of the resistor edge covering mechanism and the resistor feeding mechanism of the present invention.
Fig. 8 is a schematic diagram of the mica sheet plug-in resistor disc of the present invention.
Detailed Description
The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
As shown in fig. 1 to 7, an automatic resistor taping machine includes a machine table 10, a resistor feeding mechanism 2, a mica sheet threading mechanism 3 and a resistor taping mechanism 4, the resistor feeding mechanism 2 is disposed in the middle of the upper end of the machine table 10, the resistor feeding mechanism 2 includes a slide rail 21, a pulley 22 for compressing a resistor is slidably disposed on the slide rail 21, a pair of mica sheet threading mechanisms 3 and a pair of resistor taping mechanisms 4 are sequentially and symmetrically disposed on two sides of the resistor feeding mechanism 2 along the running direction of the pulley 22, the mica sheet threading mechanism 3 includes a first frame 31, a mica sheet inserting portion 32, a mica sheet feeding portion 33 and a mica sheet sucking portion 34, the mica sheet inserting portion 32 is disposed on one side of the first frame 31 close to the resistor feeding mechanism 2, the mica sheet feeding portion 33 is disposed between the mica sheet inserting portion 32 and the mica sheet sucking portion 34, the mica sheet sucking portion 34 moves the mica sheets of the mica sheet feeding portion 33 to the mica sheet portion 32, the mica sheet inserting part 32 comprises a support 321, a sliding table 322 is arranged at the upper end of the support 321, a material pushing cylinder 323 is arranged on the sliding table 322, a material ejecting cylinder 324 is arranged at one side, close to the resistance sheet feeding mechanism 2, of the support 321, a jacking tooth 325 is arranged at the upper end of the jacking cylinder 324, the mica sheet on the sliding table 322 can be pushed and inserted into a resistance sheet jacked up by the jacking tooth 325 by the material pushing cylinder 323, the resistance sheet edge covering mechanism 4 comprises a second rack 41, a door curtain part 42, an edge covering part 43, an overturning part 44, a bending part 45, a feeding part 46 and a material sucking part 47, the edge covering part 43 is arranged at one side, close to the resistance sheet feeding mechanism 2, of the second rack 41, the door curtain part 42 is rotatably arranged above the edge covering part 43, the overturning part 44 is rotatably arranged at one side, far away from the resistance sheet feeding mechanism 2, of the door curtain part 42, the bending part 45 is arranged above the door curtain part, the feeding part 46 is arranged between the overturning part 44 and the material sucking part 47, the pulley Two sides of the resistor disc.
The lower extreme of support 321 is equipped with the spacing post 326 that vertically runs through its body, and the lower extreme of top tooth 325 is equipped with guide post 327, and guide post 327 can be the gliding nestification in spacing post 326, can ensure top tooth both ends synchronous motion, guarantees that the up end of top tooth is located same level, can make the blade lifting the same height on the resistance card.
The mica sheet feeding part 33 comprises an oil cylinder 331, a screw rod 332, a jacking frame 333 and vertical slide rails 334, the screw rod 332 is connected with the oil cylinder 331, the jacking frame 333 is nested on the screw rod 332 and can be arranged on the pair of vertical slide rails 334 in a sliding manner, embedded mica sheets 1b are placed at the upper end of the jacking frame, and automatic feeding of the embedded mica sheets 1b can be achieved.
The mica sheet material sucking part 34 comprises a jacking cylinder 341, a lifting plate 342, a horizontal cylinder 343 and a suction rod 344, wherein the lifting plate 342 is arranged at the telescopic end of the jacking cylinder 341, the horizontal cylinder 343 is arranged on the lifting plate 342, and the suction rod 344 is arranged at the telescopic end of the horizontal cylinder 343.
Door curtain portion 42 includes door curtain portion cylinder 421 and door curtain 422, and door curtain 422 articulates on second frame 41, and links to each other with a pair of door curtain portion cylinder 421 of fixing on second frame 41, through setting up door curtain portion as the butt end, bordures in the resistance card both sides with the combined action of portion of borduring with the extra quality, avoids causing the pressure equipment to press from both sides that the mode of borduring of pressure formula leads to the resistance card impaired.
The hemming portion 43 includes a hemming portion cylinder 431 and a hemming pressing plate 432, the hemming pressing plate 432 is provided at upper ends of a pair of hemming portion cylinders 431, and the hemming pressing plate 432 is located below the door curtain 422.
The turning part 44 includes a turning part cylinder 441, a turning shaft 442, a turning plate 443 and a U-shaped groove 444, the turning part cylinder 441 is fixed on the second frame 41 and connected to the turning shaft 442 hinged to the second frame 41, the turning plate 443 is fixed on the turning shaft 442, and the U-shaped groove 444 is formed at an end thereof remote from the turning shaft 442.
The bending part 45 comprises a bending part oil cylinder 451 and a bending plate 452, the bending plate 452 is arranged on the pair of bending part oil cylinders 451, and the bending plate 452 is positioned above the U-shaped groove 444 on the turning part 44 in a vertical state.
The bending part 45 further comprises a limiting shaft 453 and a limiting gear 454, the limiting shaft 453 is horizontally fixed on the second frame 41, the limiting shaft 453 is sleeved with the limiting gear 454 in a rotatable mode, a toothed belt 455 is arranged on one side, close to the limiting shaft 453, of the bending plate 452, the toothed belt 455 is meshed with the gear 454, the bending plate can be guaranteed to run synchronously, the bending effect is guaranteed, and the bending oil cylinder is protected.
The feeding portion 46 comprises an oil cylinder group 461, a lead screw group 462, a jacking frame group 463 and a vertical sliding rail group 464, wherein the oil cylinder group 461 drives the jacking frame group 463 which is used for placing mica sheets and stainless steel sheets side by side through the lead screw group 462 to move up and down in the pair of vertical sliding rail groups 464, a pair of double-material suction rods 471 which are used for sucking the mica sheets and the stainless steel sheets simultaneously are arranged on the suction portion 47 side by side, and double-station feeding and double-station suction can improve edge covering efficiency.
The working principle is as follows:
as shown in fig. 8, before the edge of the resistor disc is wrapped, the embedded mica disc 1b is inserted into the blade at the side of the resistor disc 1a, the resistor disc 1a is tightly pressed on the resistor disc feeding mechanism through a pressing plate 24 controlled by a pressing plate cylinder 23, an oil cylinder at the mica disc feeding part drives a lifting frame to move upwards in a pair of vertical sliding rails through a lead screw, the embedded mica disc 1b placed at the top end of the lifting frame moves upwards along with the lifting frame, a photoelectric sensor is arranged on the vertical sliding rails, after the embedded mica disc is sensed to be in place, a mica disc suction part drives a suction rod to suck the embedded mica disc and place the embedded mica disc on a mica disc inserting part through the cooperation of the lifting cylinder and a horizontal cylinder, the mica disc feeding part lifts the next embedded mica disc to be in place, a material pushing cylinder on the mica disc inserting part drives a pushing tooth to move upwards to push the blade at the edge of the resistor disc at intervals, the embedded, resetting each component of the mica sheet penetrating mechanism, and completing embedding and inserting of the mica sheets by the resistor sheets on the pulley; the loading part on the resistance sheet edge covering mechanism has the same working principle as the loading part of a mica sheet, and is provided with two loading stations, namely a mica sheet 1c and a stainless steel sheet 1d, the material sucking part is provided with two double-material sucking rods which can suck the stainless steel sheet and the mica sheet at the same time and place the stainless steel sheet and the mica sheet in a U-shaped groove of a vertical turnover part in sequence, the material sucking part resets, a bending plate on the bending part is pressed into the U-shaped groove under the driving of a bending part oil cylinder to bend the mica sheet and the stainless steel sheet, a door curtain is rotated and opened on one side of the resistance sheet loading mechanism under the driving of a door curtain part air cylinder, the door curtain is reset under the driving of the door curtain part air cylinder after the turnover part is horizontally placed under the driving of the turnover part oil cylinder, and is abutted against the stainless steel sheet bent in the U-shaped groove, a pulley is inserted to one side of the resistance sheet edge covering mechanism on a slide rail, and the resistance sheet is inserted into the mica sheet, the edge covering oil cylinder drives the edge covering press plate to move upwards, mica sheets and stainless steel sheets are pressed on the resistor sheets through the extrusion effect of the door curtain, so that the one-side automatic edge covering of the resistor sheets is completed, and the mica sheet penetrating mechanism and the resistor sheet edge covering mechanism on the two sides of the resistor sheet feeding mechanism run simultaneously to complete the automatic edge covering action on the two sides of the resistor sheets.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Claims (6)
1. An automatic edge covering machine for resistance cards comprises a machine table (10), a resistance card feeding mechanism (2), a mica card penetrating mechanism (3) and a resistance card edge covering mechanism (4), and is characterized in that the resistance card feeding mechanism (2) is arranged in the middle of the upper end of the machine table (10), the resistance card feeding mechanism (2) comprises a sliding rail (21), a pulley (22) used for compressing resistance cards is arranged on the sliding rail (21) in a sliding manner, the mica card penetrating mechanism (3) and the resistance card edge covering mechanism (4) are sequentially and symmetrically arranged on two sides of the resistance card feeding mechanism (2) along the running direction of the pulley (22), the mica card penetrating mechanism (3) comprises a first rack (31), a mica card inserting portion (32), a mica card feeding portion (33) and a mica card absorbing portion (34), the mica card inserting portion (32) is arranged on one side, close to the resistance card feeding mechanism (2), of the first rack (31), mica sheet material loading portion (33) is located mica sheet cartridge portion (32) and mica sheet and inhales between material portion (34), mica sheet material absorbing portion (34) moves the mica sheet of mica sheet material loading portion (33) expect extremely mica sheet cartridge portion (32), mica sheet cartridge portion (32) are including support (321), support (321) upper end is equipped with slip table (322), be equipped with on slip table (322) and push away material cylinder (323), one side that support (321) are close to resistance chip feed mechanism (2) is equipped with liftout cylinder (324), liftout cylinder (324) upper end is equipped with apical tooth (325), push away material cylinder (323) can push away the material cartridge with the mica sheet on slip table (322) to by the resistance chip of apical tooth (325) jack-up, resistance chip mechanism (4) include second frame (41), door curtain portion (42), package portion (43), upset portion (44), Bending part (45), feeding part (46) and material sucking part (47), edge covering part (43) is arranged on one side of second frame (41) close to resistance sheet feeding mechanism (2), door curtain part (42) is rotatable to be arranged above edge covering part (43), turnover part (44) is rotatable to be arranged on one side of door curtain part (42) far away from resistance sheet feeding mechanism (2), bending part (45) is arranged above the turnover part, feeding part (46) is arranged between turnover part (44) and material sucking part (47), pulley (22) moves to transverse turnover part (44) and compresses bent double materials on two sides of resistance sheet through door curtain part (42) and edge covering part (43).
2. The automatic taping machine for the resistance card according to claim 1, wherein the lower end of the bracket (321) is provided with a limiting column (326) longitudinally penetrating through the body of the bracket, the lower end of the top tooth (325) is provided with a guide column (327), and the guide column (327) is slidably nested in the limiting column (326).
3. An automatic taping machine for resistance cards according to claim 1, wherein the curtain portion (42) comprises a curtain portion cylinder (421) and a curtain (422), the curtain (422) being hinged to the second frame (41) and being connected to a pair of curtain portion cylinders (421) fixed to the second frame (41), the curtain (422) being located above the taping portion (43).
4. The automatic taping machine for the resistance card according to claim 1, wherein the bending portion (45) comprises a bending portion oil cylinder (451) and a bending plate (452), the bending plate (452) is arranged on the pair of bending portion oil cylinders (451), and the bending plate (452) is located above the turning portion (44) in the vertical state.
5. The automatic taping machine for the resistance cards according to claim 4, wherein the bending part (45) further comprises a limiting shaft (453) and limiting gears (454), the limiting shaft (453) is horizontally fixed on the second frame (41), the pair of limiting gears (454) are rotatably sleeved on the limiting shaft (453), one side of the bending plate (452) close to the limiting shaft (453) is provided with a toothed belt (455), and the toothed belt (455) is meshed with the gears (454).
6. An automatic taping machine for resistance cards according to claim 1, wherein the feeding part (46) comprises an oil cylinder group (461), a lead screw group (462), a jacking frame group (463) and a vertical slide rail group (464), the oil cylinder group (461) drives the jacking frame group (463) with the mica cards and the stainless steel sheets placed side by side to move up and down in the pair of vertical slide rail groups (464) through the lead screw group (462), and the material sucking part (47) is provided with a pair of double material sucking rods (471) for sucking the mica cards and the stainless steel sheets simultaneously side by side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920239532.9U CN209843416U (en) | 2019-02-13 | 2019-02-13 | Automatic edge covering machine for resistance card |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920239532.9U CN209843416U (en) | 2019-02-13 | 2019-02-13 | Automatic edge covering machine for resistance card |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209843416U true CN209843416U (en) | 2019-12-24 |
Family
ID=68904484
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920239532.9U Expired - Fee Related CN209843416U (en) | 2019-02-13 | 2019-02-13 | Automatic edge covering machine for resistance card |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209843416U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109686519A (en) * | 2019-02-13 | 2019-04-26 | 苏州卯是卯自动化设备有限公司 | A kind of resistor disc automatic serger |
-
2019
- 2019-02-13 CN CN201920239532.9U patent/CN209843416U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109686519A (en) * | 2019-02-13 | 2019-04-26 | 苏州卯是卯自动化设备有限公司 | A kind of resistor disc automatic serger |
| CN109686519B (en) * | 2019-02-13 | 2023-11-03 | 苏州卯是卯自动化设备有限公司 | Automatic edge covering machine for resistor disc |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191224 Termination date: 20220213 |