CN209842409U - Industrial intelligent manufacturing system - Google Patents
Industrial intelligent manufacturing system Download PDFInfo
- Publication number
- CN209842409U CN209842409U CN201921005801.1U CN201921005801U CN209842409U CN 209842409 U CN209842409 U CN 209842409U CN 201921005801 U CN201921005801 U CN 201921005801U CN 209842409 U CN209842409 U CN 209842409U
- Authority
- CN
- China
- Prior art keywords
- electromagnetic valve
- raw material
- intelligent manufacturing
- material reaction
- chip microcomputer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
The utility model discloses an industry intelligence manufacturing system relates to automated manufacturing technical field, and its technical scheme main points are: the system comprises an intelligent manufacturing workshop, a central control room, an environment monitoring system, an order data information acquisition and transmission terminal, a power supply system, a single chip microcomputer, a support frame, an alkaline solution storage device, a gas storage device, a raw material reaction device, a product collection and transfer device, a catheter, a liquid pump, a first electromagnetic valve, an air guide pipe, a second electromagnetic valve and a third electromagnetic valve; a first liquid level sensor, a temperature sensor, a pH sensor and a cooling device are arranged in the raw material reaction device; the raw material reaction device is provided with a waste gas recovery device. The sodium hypochlorite solution product meeting the order requirement can be automatically manufactured according to the production order, the production and manufacturing efficiency is improved, the production process is safe and reliable, and the harm of waste gas generated in the production and manufacturing process to workers is avoided.
Description
Technical Field
The utility model relates to an automated manufacturing technical field, more specifically say, it relates to an industry intelligence manufacturing system.
Background
With the rapid development of the internet of things technology and the proposal of industry 4.0, the intellectualization of industrial manufacturing becomes more and more important. The manufacturing system is a physical organization system constructed for achieving the preset manufacturing purpose, and is an organic whole with specific functions and composed of manufacturing processes, hardware, software and related personnel, wherein the manufacturing processes comprise the processes of market analysis, design development, process planning, processing, manufacturing, control management and the like of products, the hardware comprises factory facilities, production equipment, tool materials, energy sources and various auxiliary devices, and the software comprises various manufacturing theories and technologies, manufacturing process methods, control technologies, measurement technologies, manufacturing information and the like; the related personnel refer to personnel engaged in operations such as material preparation, information flow monitoring, decision making and scheduling of the manufacturing process, for example, in the process of producing and manufacturing the sodium hypochlorite solution, the intelligent manufacturing system can improve the production and manufacturing efficiency and reduce the workload of manual auxiliary operation.
At present, the production of sodium hypochlorite needs to be completed by manually operating production and manufacturing equipment in a production and manufacturing workshop for a long time.
In the prior art, chlorine and alkaline solution are used as raw materials, and production equipment is operated by workers in a production workshop in an auxiliary way, so that the chlorine and the alkaline solution react in a reaction vessel to produce a product of sodium hypochlorite solution. Because chlorine is extremely volatile, volatile chlorine is inevitably generated above the reaction container in the reaction production process, and the body of workers in a production workshop for a long time is easily seriously injured; meanwhile, the production efficiency of production and manufacturing equipment operated by workers is low, and the product quality is not easy to be strictly ensured.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an industrial intelligent manufacturing system, which can automatically produce and manufacture sodium hypochlorite solution products meeting the requirements of production orders according to the production orders, reduce the workload of manpower, improve the efficiency of production and manufacture, and ensure the safety and reliability of the production process; meanwhile, the condition that the toxic and harmful waste gas generated in the production and manufacturing process damages workers is avoided.
The above technical purpose of the present invention can be achieved by the following technical solutions: an industrial intelligent manufacturing system comprises an intelligent manufacturing workshop and industrial production equipment positioned in the intelligent workshop; a central control room and an environment monitoring system are arranged in the intelligent manufacturing workshop, and an order data information acquisition and transmission terminal and a power supply system are arranged in the central control room; the industrial production equipment comprises a support frame, an alkaline solution storage device connected with the top end of the support frame, a gas storage device connected with the top end of the support frame, a raw material reaction device and a product collecting and transferring device connected with the bottom end of the raw material reaction device; the alkaline solution storage device is connected with a liquid pump through a liquid guide pipe, and the liquid guide pipe is provided with a first electromagnetic valve; the liquid outlet end of the liquid pump is connected with the top end of the raw material reaction device through a conduit; the gas storage device is connected with the raw material reaction device through a gas guide pipe; the air duct is provided with a second electromagnetic valve; a third electromagnetic valve is arranged between the raw material reaction device and the product collecting and transferring device; a first liquid level sensor, a temperature sensor, a pH sensor and a cooling device are arranged in the raw material reaction device; a waste gas recovery device is arranged at the top end of the raw material reaction device; the single-chip microcomputer is connected with the first liquid level sensor, the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, the liquid pump, the temperature sensor, the pH sensor and the cooling device, and the single-chip microcomputer is connected with the order data information acquisition and transmission terminal.
By adopting the technical scheme, the transmission of information data in the production and manufacturing process in the intelligent manufacturing workshop and the control of industrial production equipment are facilitated through the central control room; the environment monitoring system is convenient for monitoring the indoor environment in the intelligent manufacturing workshop in real time, then transmits the indoor environment information of the intelligent manufacturing workshop monitored in real time to the central control room, and the central control room analyzes and processes the information after receiving the indoor environment information and regulates and controls the environment in the intelligent manufacturing workshop according to the information control; when an industrial intelligent manufacturing system is used for producing and manufacturing sodium hypochlorite, firstly, data acquisition is carried out on a production order through an order data information acquisition and transmission terminal, and the acquired order data information is analyzed and transmitted to a single chip microcomputer in industrial production equipment; the single chip microcomputer analyzes and processes the order data information after receiving the order data information, controls to open the first electromagnetic valve according to the order data information, and controls the liquid pump to work, so that the alkaline solution in the alkaline solution storage device is pumped to the raw material reaction device; meanwhile, monitoring liquid level information in the raw material reaction device through a first liquid level sensor, transmitting the liquid level information to a single chip microcomputer, and comparing the liquid level information with a liquid level value of the needed alkaline solution converted according to order data information in the single chip microcomputer after the single chip microcomputer receives the liquid level information; when the liquid level information is the same as the liquid level value, the singlechip controls the first electromagnetic valve to be closed and controls the liquid pump to stop working at the same time; then, the singlechip controls the second electromagnetic valve to be opened according to the order data information, so that chlorine in the gas storage device is conveniently transmitted to the raw material reaction device and reacts with alkaline solution transmitted to the raw material reaction device to produce sodium hypochlorite solution; when the pH information value of the solution in the raw material reaction device is the same as the pH value of the raw material reaction completion solution which is implanted into the single chip microcomputer in advance, the single chip microcomputer controls the second electromagnetic valve to be closed and controls the third electromagnetic valve to be opened in a delayed mode, and therefore the sodium hypochlorite solution product which is manufactured after the reaction is transferred to the product collecting and transferring device to be stored and transferred; the temperature sensor is convenient for detecting the temperature in the chemical reaction process in the raw material reaction device and transmitting the detected temperature information to the single chip microcomputer, and when the reaction temperature in the raw material reaction device is higher than the temperature value implanted into the single chip microcomputer in advance, the single chip microcomputer controls the cooling device to cool according to the temperature information, so that the sodium hypochlorite generated in the raw material reaction device is prevented from being decomposed due to overhigh temperature; the waste gas recovery device is convenient for recovering and treating toxic and harmful waste gas generated in the process of producing and manufacturing the sodium hypochlorite solution; the industrial intelligent manufacturing system is composed of an intelligent manufacturing workshop, industrial production equipment, a central control room in communication connection with the industrial production equipment, an environment monitoring system, an order data information acquisition and transmission terminal and a power supply system, so that sodium hypochlorite solution products meeting the requirements of production orders can be automatically manufactured according to the production orders, the manual workload is reduced, the production and manufacturing efficiency is improved, and the production process is safe and reliable; meanwhile, the condition that the toxic and harmful waste gas generated in the production and manufacturing process damages workers is avoided.
The utility model discloses further set up to: the order data information acquisition and transmission terminal comprises an order data scanner and a central data processing controller connected with the order data scanner, and the central data processing controller is connected with the single chip microcomputer and the environment monitoring system.
By adopting the technical scheme, the order data scanner is utilized, so that order data information of a production order can be conveniently acquired; the central data processing controller is used for receiving order data information collected by the order data scanner conveniently and analyzing and processing the information, then the central data processing controller transmits the order data information to the single chip microcomputer, and the single chip microcomputer analyzes and processes the information after receiving the data information; meanwhile, the central data processing controller is convenient for receiving the environmental data information monitored by the environmental monitoring system and analyzing and processing the information, and then the central data processing controller controls the environmental monitoring system to regulate and control the environment in the intelligent manufacturing workshop according to the information.
The utility model discloses further set up to: the support frame is provided with a Bluetooth signal receiver used for data information transmission between the single chip microcomputer and the order data information acquisition and transmission terminal.
Through adopting above-mentioned technical scheme, through bluetooth signal receiver, be convenient for data information's transmission between singlechip and the central data processing controller.
The utility model discloses further set up to: a second liquid level sensor is arranged in the alkaline solution storage device and connected with the single chip microcomputer; and a display screen connected with the central data processing controller is arranged in the central control room.
Through adopting above-mentioned technical scheme, through second level sensor, be convenient for monitor the liquid level information of raw materials in the alkaline solution storage device, and with this liquid level information transmission to singlechip, the singlechip receives this liquid level information after to this information carry out analysis and processing, then the singlechip transmits this liquid level information to central data processing controller, it is the same with the minimum liquid level information of implanting central data processing controller in advance to be regarded as this liquid level information, central data processing controller sends the warning information of adding the alkaline solution material to the display screen display shows, thereby be convenient for the staff in time to add the alkaline solution material in the alkaline solution storage device.
The utility model discloses further set up to: the environment monitoring system comprises a chlorine detecting instrument, an oxygen content monitor and a spraying system, wherein the chlorine detecting instrument is used for monitoring the chlorine content in the intelligent workshop in real time.
By adopting the technical scheme, the chlorine content detection instrument is convenient for real-time monitoring of the chlorine content in the intelligent manufacturing workshop, and then the chlorine content detection instrument transmits the information of the chlorine content monitored in real time to the central data processing controller; the oxygen content monitor is convenient for monitoring the oxygen content information in the intelligent manufacturing workshop in real time and transmitting the oxygen content information to the central data processing controller; and after receiving the chlorine content information and the oxygen content information, the central data processing controller analyzes and processes the information, and controls the spraying system to spray oxygen-containing water mist according to the conditions of the chlorine content information and the oxygen content information so as to regulate and control the environment in the intelligent manufacturing workshop.
The utility model discloses further set up to: the top end of the gas storage device is connected with a discharge pipe, and the end part of the discharge pipe is connected with a gas guide pipe; the side wall of the gas guide pipe is connected with a branch pipe of which the end part is communicated with the discharge pipe; the discharge pipe is provided with a fourth electromagnetic valve; the branch pipe is provided with a fifth electromagnetic valve; and the fourth electromagnetic valve and the fifth electromagnetic valve are connected with the singlechip.
Through adopting above-mentioned technical scheme, carry out the in-process that chemical reaction made the product in raw materials reaction unit, the pH value of solution in the raw materials reaction unit is monitored in real time to the pH value of solution when raw materials reaction unit in satisfies the settlement condition, think chlorination and react and accomplish, the fifth solenoid valve of branch pipe and the fourth solenoid valve of discharging pipe are closed to single chip microcomputer control to cooling device and waste gas recovery device are closed in the delay control, can guarantee not stop production when gas takes place to leak in gas storage device.
The utility model discloses further set up to: the waste gas recovery device comprises a gas collecting hood positioned at the top end of the raw material reaction device, an exhaust pipe connected with the gas collecting hood, an exhaust fan connected with the exhaust pipe and a waste gas recovery reaction tank connected with the exhaust fan, wherein the exhaust fan is connected with the single chip microcomputer.
Through adopting above-mentioned technical scheme, through the waste gas recovery device that gas collecting channel, exhaust column and waste gas recovery retort constitute, be convenient for carry out effectual recovery processing to the poisonous and harmful waste gas that produces in the manufacturing process.
To sum up, the utility model discloses following beneficial effect has: the industrial intelligent manufacturing system is composed of an intelligent manufacturing workshop, industrial production equipment, a central control room in communication connection with the industrial production equipment, an environment monitoring system, an order data information acquisition and transmission terminal and a power supply system, so that sodium hypochlorite solution products meeting the requirements of production orders can be automatically manufactured according to the production orders, the manual workload is reduced, the production and manufacturing efficiency is improved, and the production process is safe and reliable; meanwhile, the condition that the toxic and harmful waste gas generated in the production and manufacturing process damages workers is avoided.
Drawings
Fig. 1 is a schematic structural diagram in an embodiment of the present invention;
fig. 2 is a block diagram of the embodiment of the present invention.
In the figure: 1. an intelligent manufacturing shop; 2. a central control room; 3. a power supply system; 4. a support frame; 5. an alkaline solution storage device; 6. a gas storage device; 7. a raw material reaction device; 8. a product collecting and transferring device; 9. a catheter; 10. a liquid pump; 11. a first solenoid valve; 12. an air duct; 13. a second solenoid valve; 14. a third electromagnetic valve; 15. a first liquid level sensor; 16. a temperature sensor; 17. a pH sensor; 18. a cooling device; 19. a single chip microcomputer; 20. an order data scanner; 21. a central data processing controller; 22. a Bluetooth signal receiver; 23. a second liquid level sensor; 24. a display screen; 25. a chlorine gas detection instrument; 26. an oxygen content monitor; 27. a spray system; 28. a discharge pipe; 29. a branch pipe; 30. a fourth solenoid valve; 31. a fifth solenoid valve; 32. a gas-collecting hood; 33. an exhaust pipe; 34. an exhaust fan; 35. and (5) recovering the waste gas into a reaction tank.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example (b): an industrial intelligent manufacturing system, as shown in fig. 1 and 2, includes an intelligent manufacturing plant 1 and industrial production equipment located in the intelligent manufacturing plant. A central control room 2 and an environment monitoring system are installed in the intelligent manufacturing workshop 1, and an order data information acquisition and transmission terminal and a power supply system 3 are installed in the central control room 2. The industrial production equipment comprises a support frame 4, an alkaline solution storage device 5 connected with the top end of the support frame 4, a gas storage device 6 connected with the top end of the support frame 4, a raw material reaction device 7 and a product collection and transfer device 8 connected with the bottom end of the raw material reaction device 7. The alkaline solution storage device 5 is connected with a liquid pump 10 through a liquid guide pipe 9, and the liquid guide pipe 9 is provided with a first electromagnetic valve 11. The liquid outlet end of the liquid pump 10 is connected with the top end of the raw material reaction device 7 through a conduit. The gas storage device 6 is connected with the raw material reaction device 7 through a gas guide pipe 12. The air duct 12 is provided with a second electromagnetic valve 13. A third electromagnetic valve 14 is arranged between the raw material reaction device 7 and the product collecting and transferring device 8. The raw material reaction apparatus 7 is provided therein with a first liquid level sensor 15, a temperature sensor 16, a pH sensor 17 and a cooling apparatus 18. The top end of the raw material reaction device 7 is provided with a waste gas recovery device. The single-chip microcomputer 19 is connected with the first liquid level sensor 15, the first electromagnetic valve 11, the second electromagnetic valve 13, the third electromagnetic valve 14, the liquid pump 10, the temperature sensor 16, the pH sensor 17 and the cooling device 18, and the single-chip microcomputer 19 is connected with the order data information acquisition and transmission terminal.
In the embodiment, the central control room 2 is convenient for transmitting information data in the production process in the intelligent manufacturing workshop 1 and controlling industrial production equipment. Through the environment monitoring system, the indoor environment in the intelligent manufacturing workshop 1 is convenient to monitor in real time, then the environment monitoring system transmits the indoor environment information of the intelligent manufacturing workshop 1 monitored in real time to the central control room 2, the central control room 2 analyzes and processes the information after receiving the indoor environment information, and the environment in the intelligent manufacturing workshop 1 is regulated and controlled according to the information control. When an industrial intelligent manufacturing system is used for producing and manufacturing sodium hypochlorite solution, firstly, data acquisition is carried out on a production order through an order data information acquisition and transmission terminal, and the acquired order data information is analyzed and then transmitted to a single chip microcomputer 19 in industrial production equipment. The single chip microcomputer 19 analyzes and processes the order data information after receiving the order data information, controls to open the first electromagnetic valve 11 according to the order data information, and controls the liquid pump 10 to work, so that the alkaline solution in the alkaline solution storage device 5 is pumped to the raw material reaction device 7. Meanwhile, the liquid level information in the raw material reaction device 7 is monitored through the first liquid level sensor 15, the liquid level information is transmitted to the single chip microcomputer 19, and the single chip microcomputer 19 receives the liquid level information and then converts the liquid level information into a liquid level value of the needed alkaline solution according to order data information in the single chip microcomputer 19 to compare the liquid level value. When the liquid level information is the same as the liquid level value, the single chip microcomputer 19 controls the first electromagnetic valve 11 to be closed and simultaneously controls the liquid pump 10 to stop working. Then, the single chip microcomputer 19 controls the second electromagnetic valve 13 to be opened according to the order data information, so that chlorine in the gas storage device 6 is conveniently transmitted to the raw material reaction device 7 and reacts with alkaline solution transmitted to the raw material reaction device 7 to produce sodium hypochlorite solution. Carry out the in-process that chemical reaction generated the product in raw materials reaction unit 7, through pH sensor 17, be convenient for feel the pH value information of solution in raw materials reaction unit 7, and transmit this pH information to singlechip 19, the pH value of solution is accomplished with the raw materials reaction of implanting in singlechip 19 in advance when the pH information value of solution in raw materials reaction unit 7 and is the same, singlechip 19 control second solenoid valve 13 closes, and delay control third solenoid valve 14 opens, thereby transfer the sodium hypochlorite solution product that the reaction was accomplished and is manufactured to product collection transfer device 8 and carry out product storage and transportation. Through temperature sensor 16, be convenient for detect the temperature that carries out the chemical reaction in-process in the raw materials reaction unit 7 to temperature information transmission to singlechip 19 that will detect, when the reaction temperature in the raw materials reaction unit 7 is higher than the temperature value of implanting in the singlechip 19 in advance, singlechip 19 cools down according to this temperature information control cooling device 18, thereby prevents that the sodium hypochlorite of production from decomposing because the high temperature in the raw materials reaction unit 7. The waste gas recovery device is convenient for recovering and treating toxic and harmful waste gas generated in the process of producing and manufacturing the sodium hypochlorite solution. Through the intelligent manufacturing system consisting of the intelligent manufacturing workshop 1, the industrial production equipment, the central control room 2 in communication connection with the industrial production equipment, the environment monitoring system, the order data information acquisition and transmission terminal and the power supply system 3, sodium hypochlorite solution products meeting the requirements of production orders can be automatically manufactured according to the production orders, the workload of workers is reduced, the production and manufacturing efficiency is improved, and the production process is safe and reliable. Meanwhile, the condition that the toxic and harmful waste gas generated in the production and manufacturing process damages workers is avoided.
The order data information acquisition and transmission terminal comprises an order data scanner 20 and a central data processing controller 21 connected with the order data scanner 20, and the central data processing controller 21 is connected with the single chip microcomputer 19 and the environment monitoring system.
In the present embodiment, order data scanner 20 is utilized to facilitate the collection of order data information for a production order. The central data processing controller 21 is used for receiving order data information collected by the order data scanner 20 conveniently and analyzing and processing the information, then the central data processing controller 21 transmits the order data information to the single chip microcomputer 19, and the single chip microcomputer 19 analyzes and processes the information after receiving the data information. Meanwhile, the central data processing controller 21 is convenient for receiving the environmental data information monitored by the environmental monitoring system and analyzing and processing the information, and then the central data processing controller 21 controls the environmental monitoring system to regulate and control the environment in the intelligent manufacturing shop 1 according to the information.
The support frame 4 is provided with a Bluetooth signal receiver 22 for data information transmission between the singlechip 19 and the order data information acquisition and transmission terminal.
In the present embodiment, the bluetooth signal receiver 22 is used to facilitate the transmission of data information between the single chip 19 and the central data processing controller 21.
And a second liquid level sensor 23 is arranged in the alkaline solution storage device 5, and the second liquid level sensor 23 is connected with the singlechip 19. A display screen 24 connected with the central data processing controller 21 is installed in the central control room 2.
In this embodiment, through second level sensor 23, be convenient for monitor the liquid level information of raw materials in alkaline solution storage device 5, and transmit this liquid level information to singlechip 19, singlechip 19 receives this liquid level information after to this information carry out analysis and processing, then singlechip 19 transmits this liquid level information to central data processing controller 21, it is the same with the minimum liquid level information of implanting central data processing controller 21 in advance when this liquid level information, central data processing controller 21 sends the warning information that adds the alkaline solution material to display screen 24 and shows, thereby be convenient for the staff in time to add the alkaline solution material in alkaline solution storage device 5.
The environment monitoring system comprises a chlorine detecting instrument 25 for monitoring the chlorine content in the intelligent workshop in real time, an oxygen content monitor 26 and a spraying system 27.
In this embodiment, the chlorine content detecting instrument is used to monitor the chlorine content in the intelligent manufacturing shop 1 in real time, and then the chlorine content detecting instrument transmits the information about the chlorine content monitored in real time to the central data processing controller 21. The oxygen content monitor 26 facilitates real-time monitoring of the oxygen content information in the intelligent manufacturing shop 1 and transmits the oxygen content information to the central data processing controller 21. After receiving the chlorine content information and the oxygen content information, the central data processing controller 21 analyzes and processes the information, and controls the spraying system 27 to spray oxygen-containing water mist according to the conditions of the chlorine content information and the oxygen content information so as to regulate and control the environment in the intelligent manufacturing shop 1.
The top end of the gas storage device 6 is connected with a discharge pipe 28, and the end part of the discharge pipe 28 is connected with the gas guide pipe 12. The side wall of the gas-guide tube 12 is connected with a branch tube 29 the end part of which is communicated with the discharge tube 28. The discharge pipe 28 is equipped with a fourth solenoid valve 30. The branch pipe 29 is mounted with a fifth electromagnetic valve 31. The fourth electromagnetic valve 30 and the fifth electromagnetic valve 31 are connected with the singlechip 19.
In this embodiment, in the process of manufacturing a product by performing a chemical reaction in the raw material reaction device 7, the PH sensor monitors the PH value of the solution in the raw material reaction device 7 in real time, and when the PH value of the solution in the raw material reaction device 7 satisfies a set condition, it is considered that the chlorination reaction is completed, the single chip microcomputer 19 controls to close the fifth electromagnetic valve 31 of the branch pipe 29 and the fourth electromagnetic valve 30 of the discharge pipe 28, and controls to close the cooling device 18 and the exhaust gas recovery device in a delayed manner, so that it is possible to ensure that production is not suspended when gas leaks in the gas storage device 6.
The waste gas recovery device comprises a gas collecting hood 32 positioned at the top end of the raw material reaction device 7, an exhaust pipe 33 connected with the gas collecting hood 32, an exhaust fan 34 connected with the exhaust pipe 33 and a waste gas recovery reaction tank 35 connected with the exhaust fan 34, wherein the exhaust fan 34 is connected with the single chip microcomputer 19.
In this embodiment, the waste gas recovery device formed by the gas collecting hood 32, the exhaust pipe 33 and the waste gas recovery reaction tank 35 facilitates the effective recovery treatment of the toxic and harmful waste gas generated in the manufacturing process.
The working principle is as follows: when the industrial intelligent manufacturing system is used for producing and manufacturing sodium hypochlorite solution, firstly, data acquisition is carried out on a production order through the order data information acquisition and transmission terminal, and the acquired order data information is analyzed and then transmitted to the single chip microcomputer 19 in the industrial production equipment. The single chip microcomputer 19 analyzes and processes the order data information after receiving the order data information, controls to open the first electromagnetic valve 11 according to the order data information, and controls the liquid pump 10 to work, so that the alkaline solution in the alkaline solution storage device 5 is pumped to the raw material reaction device 7. Meanwhile, the liquid level information in the raw material reaction device 7 is monitored through the first liquid level sensor 15, the liquid level information is transmitted to the single chip microcomputer 19, and the single chip microcomputer 19 receives the liquid level information and then converts the liquid level information into a liquid level value of the needed alkaline solution according to order data information in the single chip microcomputer 19 to compare the liquid level value. When the liquid level information is the same as the liquid level value, the single chip microcomputer 19 controls the first electromagnetic valve 11 to be closed and simultaneously controls the liquid pump 10 to stop working. Then, the single chip microcomputer 19 controls the second electromagnetic valve 13 to be opened according to the order data information, so that chlorine in the gas storage device 6 is conveniently transmitted to the raw material reaction device 7 and reacts with alkaline solution transmitted to the raw material reaction device 7 to produce sodium hypochlorite solution. Carry out the in-process that chemical reaction generated the product in raw materials reaction unit 7, through pH sensor 17, be convenient for feel the pH value information of solution in raw materials reaction unit 7, and transmit this pH information to singlechip 19, the pH value of solution is accomplished with the raw materials reaction of implanting in singlechip 19 in advance when the pH information value of solution in raw materials reaction unit 7 and is the same, singlechip 19 control second solenoid valve 13 closes, and delay control third solenoid valve 14 opens, thereby transfer the sodium hypochlorite solution product that the reaction was accomplished and is manufactured to product collection transfer device 8 and carry out product storage and transportation. Through central control room 2, be convenient for to the transmission of the information data of production manufacturing in the intelligent manufacturing shop 1 and control industrial production equipment. Through the environment monitoring system, the indoor environment in the intelligent manufacturing workshop 1 is convenient to monitor in real time, then the environment monitoring system transmits the indoor environment information of the intelligent manufacturing workshop 1 monitored in real time to the central control room 2, the central control room 2 analyzes and processes the information after receiving the indoor environment information, and the environment in the intelligent manufacturing workshop 1 is regulated and controlled according to the information control. Through temperature sensor 16, be convenient for detect the temperature that carries out the chemical reaction in-process in the raw materials reaction unit 7 to temperature information transmission to singlechip 19 that will detect, when the reaction temperature in the raw materials reaction unit 7 is higher than the temperature value of implanting in the singlechip 19 in advance, singlechip 19 cools down according to this temperature information control cooling device 18, thereby prevents that the sodium hypochlorite of production from decomposing because the high temperature in the raw materials reaction unit 7. The waste gas recovery device is convenient for recovering and treating toxic and harmful waste gas generated in the process of producing and manufacturing the sodium hypochlorite solution. Through the intelligent manufacturing system consisting of the intelligent manufacturing workshop 1, the industrial production equipment, the central control room 2 in communication connection with the industrial production equipment, the environment monitoring system, the order data information acquisition and transmission terminal and the power supply system 3, sodium hypochlorite solution products meeting the requirements of production orders can be automatically manufactured according to the production orders, the workload of workers is reduced, the production and manufacturing efficiency is improved, and the production process is safe and reliable. Meanwhile, the condition that the toxic and harmful waste gas generated in the production and manufacturing process damages workers is avoided.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.
Claims (7)
1. An industrial intelligent manufacturing system is characterized in that: comprises an intelligent manufacturing workshop (1) and industrial production equipment positioned in the intelligent manufacturing workshop (1); a central control room (2) and an environment monitoring system are arranged in the intelligent manufacturing workshop, and an order data information acquisition and transmission terminal and a power supply system (3) are arranged in the central control room (2); the industrial production equipment comprises a support frame (4), an alkaline solution storage device (5) connected with the top end of the support frame (4), a gas storage device (6) connected with the top end of the support frame (4), a raw material reaction device (7) and a product collecting and transferring device (8) connected with the bottom end of the raw material reaction device (7); the alkaline solution storage device (5) is connected with a liquid pump (10) through a liquid guide pipe (9), and the liquid guide pipe (9) is provided with a first electromagnetic valve (11); the liquid outlet end of the liquid pump (10) is connected with the top end of the raw material reaction device (7) through a conduit; the gas storage device (6) is connected with the raw material reaction device (7) through a gas guide pipe (12); the air duct (12) is provided with a second electromagnetic valve (13); a third electromagnetic valve (14) is arranged between the raw material reaction device (7) and the product collecting and transferring device (8); a first liquid level sensor (15), a temperature sensor (16), a pH sensor (17) and a cooling device (18) are arranged in the raw material reaction device (7); a waste gas recovery device is arranged at the top end of the raw material reaction device (7); the single-chip microcomputer (19) is connected with the first liquid level sensor (15), the first electromagnetic valve (11), the second electromagnetic valve (13), the third electromagnetic valve (14), the liquid pump (10), the temperature sensor (16), the pH sensor (17) and the cooling device (18), and the single-chip microcomputer (19) is connected with the order data information acquisition and transmission terminal.
2. An industrial intelligent manufacturing system according to claim 1, wherein: the order data information acquisition and transmission terminal comprises an order data scanner (20) and a central data processing controller (21) connected with the order data scanner (20), and the central data processing controller (21) is connected with the single chip microcomputer (19) and the environment monitoring system.
3. An industrial intelligent manufacturing system according to claim 2, characterized in that: the support frame (4) is provided with a Bluetooth signal receiver (22) for transmitting data information between the single chip microcomputer (19) and the order data information acquisition and transmission terminal.
4. An industrial intelligent manufacturing system according to claim 2, characterized in that: a second liquid level sensor (23) is arranged in the alkaline solution storage device (5), and the second liquid level sensor (23) is connected with the single chip microcomputer (19); and a display screen (24) connected with the central data processing controller (21) is arranged in the central control room (2).
5. An industrial intelligent manufacturing system according to claim 1, wherein: the environment monitoring system comprises a chlorine detecting instrument (25) for monitoring the chlorine content in the intelligent workshop in real time, an oxygen content monitor (26) and a spraying system (27).
6. An industrial intelligent manufacturing system according to claim 1, wherein: the top end of the gas storage device (6) is connected with a discharge pipe (28), and the end part of the discharge pipe (28) is connected with the gas guide pipe (12); the side wall of the gas guide pipe (12) is connected with a branch pipe (29) the end part of which is communicated with the discharge pipe (28); the discharge pipe (28) is provided with a fourth electromagnetic valve (30); the branch pipe (29) is provided with a fifth electromagnetic valve (31); the fourth electromagnetic valve (30) and the fifth electromagnetic valve (31) are connected with the single chip microcomputer (19).
7. An industrial intelligent manufacturing system according to claim 1, wherein: the waste gas recovery device comprises a gas collecting hood (32) positioned at the top end of the raw material reaction device (7), an exhaust pipe (33) connected with the gas collecting hood (32), an exhaust fan (34) connected with the exhaust pipe (33) and a waste gas recovery reaction tank (35) connected with the exhaust fan (34), wherein the exhaust fan (34) is connected with the single chip microcomputer (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921005801.1U CN209842409U (en) | 2019-06-28 | 2019-06-28 | Industrial intelligent manufacturing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921005801.1U CN209842409U (en) | 2019-06-28 | 2019-06-28 | Industrial intelligent manufacturing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209842409U true CN209842409U (en) | 2019-12-24 |
Family
ID=68899252
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921005801.1U Expired - Fee Related CN209842409U (en) | 2019-06-28 | 2019-06-28 | Industrial intelligent manufacturing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209842409U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110209138A (en) * | 2019-06-28 | 2019-09-06 | 贵阳学院 | A kind of industrial intelligent manufacture system |
-
2019
- 2019-06-28 CN CN201921005801.1U patent/CN209842409U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110209138A (en) * | 2019-06-28 | 2019-09-06 | 贵阳学院 | A kind of industrial intelligent manufacture system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN208420887U (en) | A kind of secondary water-supply multichannel decontaminant concentration real-time watch device | |
| CN109052633A (en) | The intelligent stepless regulated system of sewage treatment | |
| CN209842409U (en) | Industrial intelligent manufacturing system | |
| CN115718168A (en) | Safety monitoring system and method for operation in limited space of power plant | |
| CN109133209A (en) | Based on the sewage treatment intelligent regulating system simply controlled | |
| CN111617616A (en) | Remote online monitoring device for waste gas treatment | |
| CN117311287A (en) | Production site deviation rectifying control system based on chemical industry | |
| CN113433900A (en) | Unattended intelligent centralized control method and system for oil field station | |
| CN106681290B (en) | Intelligent analysis control processing recovery pre-control safety interlocking system for tank farm of oil depot | |
| CN108404828A (en) | A kind of process control method and reaction tower of ferric trichloride production process | |
| CN108490900A (en) | A kind of charging control method and device during bromine | |
| CN109810883B (en) | Solid state fermentation monitoring system | |
| CN210373975U (en) | Quality control system of food production workshop | |
| CN209546514U (en) | A kind of agricultural intelligent fertilizing trickle irrigation integral system | |
| CN207244004U (en) | A kind of pickling tube control system | |
| CN104258706B (en) | Thermal power plant's chemical processing system | |
| CN110209138A (en) | A kind of industrial intelligent manufacture system | |
| CN210348235U (en) | Gas safety monitoring system | |
| CN209128066U (en) | Drinking water quality security monitor system | |
| CN206580576U (en) | A kind of centralized water cleaning systems | |
| CN106020072A (en) | Gas-supplying-system remote monitoring device | |
| CN217130989U (en) | High-pressure pipeline safety monitoring system | |
| CN109847526A (en) | A kind of device of water purifier ozone sterilization tail gas degradation | |
| CN218782535U (en) | Waste gas treatment system | |
| CN108892685B (en) | Chemical producing system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191224 Termination date: 20200628 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |