CN209841608U - Irrigation water viscosity coefficient detection device based on magnetostrictive displacement sensor - Google Patents
Irrigation water viscosity coefficient detection device based on magnetostrictive displacement sensor Download PDFInfo
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Abstract
基于磁致伸缩位移传感器灌溉水粘滞系数检测装置属于液体的粘滞系数检测技术领域,包括三角铁架台、磁致伸缩位移传感器、温度传感器、量筒、压力传感器和数据处理及显示装置。本实用新型中配备温度传感器和压力传感器可测量温度和密度,考虑两者对实验测量结果的影响,对实验结果进一步修正,精确度大大提高。局限性大大减小,磁致伸缩位移传感器金属探杆浸入液体一定深度便可测量,只要满足这一条件任意液体任何地点都可测量。磁致伸缩位移传感器输出连续信号,较脉冲信号相比,稳定,响应速度快,精度高,可移植性好,易于与数据处理及显示装置连接。
A detection device for the viscosity coefficient of irrigation water based on a magnetostrictive displacement sensor belongs to the technical field of detection of the viscosity coefficient of liquid, and includes a triangle iron stand, a magnetostrictive displacement sensor, a temperature sensor, a measuring cylinder, a pressure sensor, and a data processing and display device. The utility model is equipped with a temperature sensor and a pressure sensor to measure the temperature and density, and the influence of the two on the experimental measurement results is considered, and the experimental results are further corrected, and the accuracy is greatly improved. The limitations are greatly reduced, and the metal probe rod of the magnetostrictive displacement sensor can be measured after being immersed in the liquid to a certain depth. As long as this condition is met, any liquid can be measured anywhere. Magnetostrictive displacement sensor outputs continuous signal, compared with pulse signal, it is stable, fast in response, high in precision, good in portability, and easy to connect with data processing and display devices.
Description
技术领域technical field
本实用新型属于灌溉水粘滞系数检测技术领域,特别是涉及到一种基于磁致伸缩位移传感器灌溉水粘滞系数检测装置。The utility model belongs to the technical field of detection of the viscosity coefficient of irrigation water, in particular to a detection device for the viscosity coefficient of irrigation water based on a magnetostrictive displacement sensor.
背景技术Background technique
水资源供需矛盾的日益尖锐加快推进了政府农业水价综合改革方案。2016年,国务院下发了关于推进农业水价综合改革的若干意见,其中提出要完善农业灌溉用水计量设施,加快供水计量体系建设,大中型灌区骨干工程全部实现斗口及以下计量供水。实行灌区用水的按方收费有利于促进水资源科学合理利用,提高农业用水效率,与之配套的科学实用的水量计量设施研发是实现灌区节水目标的关键环节。在进行灌区水量计量设施研发中,通过数值模拟软件构建数学模型时,需要准确输入灌溉水的粘滞系数,此参数对于保证数学模型计算的准确性和研究成果的可靠性十分重要。The increasingly acute contradiction between supply and demand of water resources has accelerated the government's comprehensive agricultural water price reform plan. In 2016, the State Council issued a number of opinions on promoting the comprehensive reform of agricultural water prices, which proposed to improve agricultural irrigation water metering facilities, speed up the construction of water supply metering systems, and realize metered water supply for all key projects in large and medium-sized irrigation areas. The implementation of water-based charging in irrigation areas is conducive to promoting the scientific and rational use of water resources and improving the efficiency of agricultural water use. The research and development of scientific and practical water metering facilities is a key link in realizing the goal of water conservation in irrigation areas. In the research and development of water metering facilities in irrigation areas, when constructing mathematical models through numerical simulation software, it is necessary to accurately input the viscosity coefficient of irrigation water. This parameter is very important to ensure the accuracy of mathematical model calculations and the reliability of research results.
粘滞系数是描述液体内摩擦力性质的一个重要物理量。它表征液体反抗形变的能力,只有在液体内存在相对运动时才表现出来。研究和测定液体的粘滞系数,不仅在材料科学研究方面,而且在工程技术以及其他领域有很重要的作用。在流体力学以及化工原理等领域有着巨大的贡献,这些学科从始至终都与粘滞系数有着密切的联系。在水利工程领域中进行量水槽数值模拟时同样需要粘滞系数的测量。目前关于这一领域的研究成果有北京工业大学的吴斌等人的专利,其专利申请号为201210248592.X,专利名为基于超声导波的液体粘滞系数检测装置及方法。该专利具有如下缺点:1、输出信号为脉冲信号,其响应速度慢,不够精确稳定。2、多个检测装置无法实现自动检测,操作繁琐,其装置不能直接测量与液体粘滞系数紧密相关的液体参数,如液体的密度等物理参数。3、其信号的频率过高,会引起信号漂移,降低装置稳定性。4、其装置的探杆长度长达1米,装置体积笨拙。The viscosity coefficient is an important physical quantity to describe the internal friction properties of liquids. It characterizes the ability of a liquid to resist deformation, and it is only manifested when there is relative motion in the liquid. Studying and measuring the viscosity coefficient of liquid plays an important role not only in material science research, but also in engineering technology and other fields. He has made great contributions in the fields of fluid mechanics and chemical engineering principles, and these disciplines are closely related to the viscosity coefficient from the beginning to the end. The measurement of the viscosity coefficient is also needed in the numerical simulation of the flume in the field of hydraulic engineering. The current research results in this field are patented by Wu Bin et al. of Beijing University of Technology, whose patent application number is 201210248592.X, and the patent name is liquid viscosity detection device and method based on ultrasonic guided waves. This patent has the following disadvantages: 1. The output signal is a pulse signal, and its response speed is slow, not accurate enough and stable enough. 2. Multiple detection devices cannot realize automatic detection, and the operation is cumbersome. The devices cannot directly measure liquid parameters closely related to the viscosity coefficient of the liquid, such as physical parameters such as the density of the liquid. 3. If the frequency of the signal is too high, it will cause signal drift and reduce the stability of the device. 4, the probe rod length of its device is up to 1 meter, and the device volume is clumsy.
因此现有技术当中亟需要一种新型的技术方案来解决这一问题。Therefore, there is an urgent need for a novel technical solution in the prior art to solve this problem.
实用新型内容Utility model content
本实用新型所要解决的技术问题是:提供一种基于磁致伸缩位移传感器灌溉水粘滞系数检测装置用于解决现有技术中利用超声导波的液体粘滞系数检测方法响应速度慢、操作繁琐、装置稳定性差等技术问题。The technical problem to be solved by the utility model is: to provide a detection device for the viscosity coefficient of irrigation water based on a magnetostrictive displacement sensor to solve the problem of slow response speed and cumbersome operation of the liquid viscosity detection method using ultrasonic guided waves in the prior art. , poor device stability and other technical problems.
基于磁致伸缩位移传感器灌溉水粘滞系数检测装置,包括三角铁架台、磁致伸缩位移传感器、温度传感器、量筒、压力传感器和数据处理及显示装置,所述三角铁架台的一侧底座为永磁体底座,三角铁架台的支架与磁致伸缩位移传感器的上部活动连接;所述永磁体底座的上部固定安装有托盘,永磁体底座与托盘之间设置有压力传感器;所述量筒放置于托盘的上部,量筒内盛装待测液体;所述磁致伸缩位移传感器的金属探杆延伸至待测液体中,金属探杆上设置有永磁体磁环;所述温度传感器放置于待测液体中;数据处理及显示装置包括单片机、重量变送器、电源模块和显示装置,数据处理及显示装置分别与磁致伸缩位移传感器、温度传感器以及压力传感器连接;所述单片机分别与重量变送器、电源模块以及显示装置连接。The detection device for the viscosity coefficient of irrigation water based on the magnetostrictive displacement sensor includes a triangle iron stand, a magnetostrictive displacement sensor, a temperature sensor, a measuring cylinder, a pressure sensor and a data processing and display device, and one side base of the triangle iron stand is a permanent magnet base , the bracket of the triangle iron stand is flexibly connected to the upper part of the magnetostrictive displacement sensor; the upper part of the permanent magnet base is fixedly equipped with a tray, and a pressure sensor is arranged between the permanent magnet base and the tray; the measuring cylinder is placed on the upper part of the tray, and the measuring cylinder The liquid to be tested is contained inside; the metal probe rod of the magnetostrictive displacement sensor extends into the liquid to be tested, and a permanent magnet magnetic ring is arranged on the metal probe rod; the temperature sensor is placed in the liquid to be tested; data processing and display The device includes a single-chip microcomputer, a weight transmitter, a power module and a display device, and the data processing and display devices are respectively connected with a magnetostrictive displacement sensor, a temperature sensor and a pressure sensor; connect.
所述三角铁架台的支架上设置有刻度线。A scale line is arranged on the bracket of the triangle iron stand.
所述数据处理及显示装置上设置有总电源线、电源指示灯、数据传输端口、磁致伸缩位移传感器数据传输总线、温度传感器数据传输总线和压力传感器数据传输总线。The data processing and display device is provided with a main power line, a power indicator light, a data transmission port, a magnetostrictive displacement sensor data transmission bus, a temperature sensor data transmission bus and a pressure sensor data transmission bus.
所述显示装置为LCD1602液晶显示屏。The display device is an LCD1602 liquid crystal display.
所述电源模块为220V交流转24V直流开关电源。The power module is a 220V AC to 24V DC switching power supply.
所述单片机为Arduino UNO型号单片机。The single-chip microcomputer is an Arduino UNO model single-chip microcomputer.
所述待测液体为灌溉水。The liquid to be tested is irrigation water.
通过上述设计方案,本实用新型可以带来如下有益效果:Through the above design scheme, the utility model can bring the following beneficial effects:
本实用新型基于磁致伸缩位移传感器,以检测液体能量衰减系数为主要思想,制成液体粘滞系数检测装置。磁致伸缩位移传感器以浸入液体的方式采集信号,为了更好的测量结果,把采集到的信号传输到数据处理及显示装置中进行数据处理,并配备LCD液晶显示屏实时数字显示,为确保检测结果的正确性,设置压力传感器,温度传感器检测温度和密度,使实验结果更加精确,并通过LCD液晶显示屏实现自动显示示数。磁致伸缩位移传感器输出连续电压信号,具有测量精确和信号稳定等优点。The utility model is based on a magnetostrictive displacement sensor and takes the detection of the energy attenuation coefficient of the liquid as the main idea to manufacture a detection device for the viscosity coefficient of the liquid. The magnetostrictive displacement sensor collects signals by immersing in liquid. For better measurement results, the collected signals are transmitted to the data processing and display device for data processing, and are equipped with LCD liquid crystal display for real-time digital display. To ensure detection For the correctness of the results, set the pressure sensor and temperature sensor to detect the temperature and density, so that the experimental results are more accurate, and the automatic display is realized through the LCD liquid crystal display. The magnetostrictive displacement sensor outputs a continuous voltage signal, which has the advantages of accurate measurement and stable signal.
本实用新型的优势有四点:The utility model has four advantages:
1、装置中配备温度传感器和压力传感器可测量温度和密度,考虑两者对实验测量结果的影响,对实验结果进一步修正,精确度大大提高。1. The device is equipped with a temperature sensor and a pressure sensor to measure temperature and density. Considering the influence of the two on the experimental measurement results, the experimental results are further corrected, and the accuracy is greatly improved.
2、局限性大大减小,磁致伸缩位移传感器金属探杆入液体一定深度便可测量,只要满足这一条件不仅能够用于测量灌溉水,任意液体任何地点都可测量。2. The limitations are greatly reduced. The metal probe rod of the magnetostrictive displacement sensor can be measured at a certain depth in the liquid. As long as this condition is met, it can not only be used to measure irrigation water, but also any liquid and any place can be measured.
3、磁致伸缩位移传感器输出连续信号,较脉冲信号相比,稳定,响应速度快,精度高,可移植性好,易于与数据处理及显示装置连接。3. The magnetostrictive displacement sensor outputs continuous signals, which are more stable than pulse signals, with fast response speed, high precision, good portability, and easy connection with data processing and display devices.
4、装置可移植性好,易于与21Arduino连接。4. The device has good portability and is easy to connect with 21Arduino.
附图说明Description of drawings
以下结合附图和具体实施方式对本实用新型作进一步的说明:Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described:
图1为本实用新型基于磁致伸缩位移传感器灌溉水粘滞系数检测装置的结构示意图。Fig. 1 is a structural schematic diagram of the detection device for the viscosity coefficient of irrigation water based on the magnetostrictive displacement sensor of the present invention.
图2为本实用新型基于磁致伸缩位移传感器灌溉水粘滞系数检测装置中数据处理及显示装置的结构框图。Fig. 2 is a structural block diagram of the data processing and display device in the irrigation water viscosity coefficient detection device based on the magnetostrictive displacement sensor of the utility model.
图3为本实用新型基于磁致伸缩位移传感器灌溉水粘滞系数检测装置中磁致伸缩位移传感器的原理图。Fig. 3 is a schematic diagram of the magnetostrictive displacement sensor in the irrigation water viscosity coefficient detection device based on the magnetostrictive displacement sensor of the present invention.
图4为本实用新型基于磁致伸缩位移传感器灌溉水粘滞系数检测装置中波导丝的形变放大图。Fig. 4 is an enlarged view of the deformation of the waveguide wire in the device for detecting the viscosity coefficient of irrigation water based on the magnetostrictive displacement sensor of the present invention.
图5为本实用新型基于磁致伸缩位移传感器灌溉水粘滞系数检测装置中数据处理及显示装置的数据处理流程框图。Fig. 5 is a block diagram of the data processing flow of the data processing and display device in the irrigation water viscosity coefficient detection device based on the magnetostrictive displacement sensor of the present invention.
图6为本实用新型基于磁致伸缩位移传感器灌溉水粘滞系数检测装置的实施例中磁致伸缩位移传感器检测到的灌溉水中的信号图。Fig. 6 is a signal diagram of the irrigation water detected by the magnetostrictive displacement sensor in the embodiment of the device for detecting the viscosity coefficient of irrigation water based on the magnetostrictive displacement sensor of the present invention.
图7为本实用新型基于磁致伸缩位移传感器灌溉水粘滞系数检测装置的实施例中磁致伸缩位移传感器检测到的空气中的信号图。Fig. 7 is a signal diagram in the air detected by the magnetostrictive displacement sensor in the embodiment of the detection device for the viscosity coefficient of irrigation water based on the magnetostrictive displacement sensor of the present invention.
图8为本实用新型基于磁致伸缩位移传感器灌溉水粘滞系数检测装置的实施例中温度传感器信号图。Fig. 8 is a signal diagram of the temperature sensor in the embodiment of the detection device for the viscosity coefficient of irrigation water based on the magnetostrictive displacement sensor of the present invention.
图9为本实用新型基于磁致伸缩位移传感器灌溉水粘滞系数检测装置的实施例中压力传感器信号图。Fig. 9 is a signal diagram of the pressure sensor in the embodiment of the detection device for the viscosity coefficient of irrigation water based on the magnetostrictive displacement sensor of the present invention.
图中,1-三角铁架台、2-磁致伸缩位移传感器、3-温度传感器、4-量筒、5-压力传感器、6-数据处理及显示装置、7-托盘、8-总电源线、9-电源指示灯、10-数据传输端口、11-磁致伸缩位移传感器数据传输总线、12-温度传感器数据传输总线、13-压力传感器数据传输总线、14-传感器电子仓、15-磁环、16-阻尼器、17-波导丝、18-电源正极、19-电源负极、20-信号输出正极、21-信号输出负极、22-壳体地线。In the figure, 1- triangle iron stand, 2- magnetostrictive displacement sensor, 3- temperature sensor, 4- measuring cylinder, 5- pressure sensor, 6- data processing and display device, 7- tray, 8- main power line, 9- Power indicator light, 10-data transmission port, 11-magnetostrictive displacement sensor data transmission bus, 12-temperature sensor data transmission bus, 13-pressure sensor data transmission bus, 14-sensor electronic warehouse, 15-magnetic ring, 16- Damper, 17-waveguide wire, 18-power supply positive pole, 19-power supply negative pole, 20-signal output positive pole, 21-signal output negative pole, 22-housing ground wire.
具体实施方式Detailed ways
如图所示,基于磁致伸缩位移传感器灌溉水粘滞系数检测装置,包括三角铁架台1、磁致伸缩位移传感器2、温度传感器3、量筒4、压力传感器5和数据处理及显示装置6,所述三角铁架台1的一侧底座为永磁体底座,三角铁架台1的支架与磁致伸缩位移传感器2的上部活动连接;所述永磁体底座的上部固定安装有托盘7,永磁体底座与托盘7之间设置有压力传感器5;所述量筒4放置于托盘7的上部,量筒4内盛装待测液体;所述磁致伸缩位移传感器2的金属探杆延伸至待测液体中,金属探杆上设置有永磁体磁环;所述温度传感器3放置于待测液体中;数据处理及显示装置6包括单片机、重量变送器、电源模块和显示装置,数据处理及显示装置6上设置有总电源线8、电源指示灯9、数据传输端口10、磁致伸缩位移传感器数据传输总线11、温度传感器数据传输总线12和压力传感器数据传输总线13,数据处理及显示装置6通过数据传输端口10与电脑连接,数据处理及显示装置6通过磁致伸缩位移传感器数据传输总线11与磁致伸缩位移传感器2连接,数据处理及显示装置6通过温度传感器数据传输总线12与温度传感器3连接,数据处理及显示装置6通过压力传感器数据传输总线13与压力传感器5连接;所述单片机分别与重量变送器、电源模块以及显示装置连接。数据处理及显示装置6为数据处理和实时显示两大功能的实现奠定了基础,单片机将所有的模拟信号转化成数字信号并连接至LCD1602液晶显示屏等显示装置实时显示,同时可以将数据通过数据传输端口10传送至电脑,通过MATLAB方便清晰的观看波形和数据的具体值。As shown in the figure, the detection device for the viscosity coefficient of irrigation water based on the magnetostrictive displacement sensor includes a triangle iron stand 1, a magnetostrictive displacement sensor 2, a temperature sensor 3, a measuring cylinder 4, a pressure sensor 5, and a data processing and display device 6. The side base of the triangle iron stand 1 is a permanent magnet base, and the support of the triangle iron stand 1 is flexibly connected with the top of the magnetostrictive displacement sensor 2; A pressure sensor 5 is arranged between them; the measuring cylinder 4 is placed on the upper part of the tray 7, and the liquid to be measured is contained in the measuring cylinder 4; the metal probe rod of the magnetostrictive displacement sensor 2 extends into the liquid to be measured, and the metal probe rod is set There is a permanent magnet magnetic ring; the temperature sensor 3 is placed in the liquid to be measured; the data processing and display device 6 includes a single-chip microcomputer, a weight transmitter, a power module and a display device, and the data processing and display device 6 is provided with a main power line 8. Power indicator light 9, data transmission port 10, magnetostrictive displacement sensor data transmission bus 11, temperature sensor data transmission bus 12 and pressure sensor data transmission bus 13, data processing and display device 6 is connected to computer through data transmission port 10 , data processing and display device 6 are connected with magnetostrictive displacement sensor 2 by magnetostrictive displacement sensor data transmission bus 11, data processing and display device 6 are connected with temperature sensor 3 by temperature sensor data transmission bus 12, data processing and display device 6 is connected to the pressure sensor 5 through the pressure sensor data transmission bus 13; the single-chip microcomputer is respectively connected to the weight transmitter, the power module and the display device. The data processing and display device 6 has laid the foundation for the realization of the two functions of data processing and real-time display. The single-chip microcomputer converts all analog signals into digital signals and connects them to display devices such as LCD1602 liquid crystal display for real-time display. The transmission port 10 transmits to the computer, and it is convenient and clear to watch the waveform and the specific value of the data through MATLAB.
所述三角铁架台1的支架上设置有刻度线。The bracket of the triangle iron stand 1 is provided with scale lines.
所述显示装置为LCD1602液晶显示屏。The display device is an LCD1602 liquid crystal display.
所述电源模块为220V交流转24V直流开关电源。The power module is a 220V AC to 24V DC switching power supply.
所述单片机为Arduino UNO型号单片机。The single-chip microcomputer is an Arduino UNO model single-chip microcomputer.
基于磁致伸缩位移传感器灌溉水粘滞系数检测方法,利用所述的基于磁致伸缩位移传感器灌溉水粘滞系数检测装置,包括以下步骤,并且以下步骤顺次进行,Based on the magnetostrictive displacement sensor irrigation water viscosity detection method, using the magnetostrictive displacement sensor irrigation water viscosity detection device, including the following steps, and the following steps are carried out sequentially,
步骤一、将空量筒4放置于托盘7上,开启电源,压力传感器5检测空量筒4的压力值并通过重量变送器和单片机转换成空量筒质量值并存储至单片机;Step 1, place the empty measuring cylinder 4 on the tray 7, turn on the power, the pressure sensor 5 detects the pressure value of the empty measuring cylinder 4 and converts it into the mass value of the empty measuring cylinder through the weight transmitter and the single-chip microcomputer and stores it in the single-chip microcomputer;
步骤二、将灌溉水注入量筒4,读取灌溉水液面值,并输入至数据处理及显示装置6,获得灌溉水的体积值,压力传感器5检测注入灌溉水后的压力值并通过重量变送器和单片机转换成量筒及灌溉水的质量值并存储至单片机;Step 2: inject irrigation water into the measuring cylinder 4, read the surface value of the irrigation water, and input it to the data processing and display device 6 to obtain the volume value of the irrigation water, and the pressure sensor 5 detects the pressure value after the irrigation water is injected and transmits it by weight The quality value of the measuring cylinder and irrigation water is converted into the measuring cylinder and the single-chip microcomputer and stored in the single-chip microcomputer;
步骤三、通过磁致伸缩位移传感器2获得空气中回波信号频率的频域幅值;Step 3, obtain the frequency domain amplitude of the echo signal frequency in the air through the magnetostrictive displacement sensor 2;
步骤四、将磁致伸缩位移传感器2放入灌溉水中,并用三角铁架台1固定,根据三角铁架台1的支架上设置的刻度线读取待测液面的数值以及金属探杆的下底面所在平面的数值,两个数值取差值获得金属探杆润深度l;Step 4, put the magnetostrictive displacement sensor 2 into the irrigation water, and fix it with the triangle iron stand 1, read the value of the liquid level to be measured and the plane where the lower bottom surface of the metal probe rod is located according to the scale line set on the triangle iron stand 1 value, take the difference between the two values to obtain the depth l of the metal probe rod;
步骤五、通过磁致伸缩位移传感器2获得灌溉水中回波信号频率的频域幅值;Step 5, obtain the frequency domain amplitude value of the echo signal frequency in the irrigation water through the magnetostrictive displacement sensor 2;
步骤六、根据获得的空气中回波信号频率的频域幅值、灌溉水中回波信号频率的频域幅值、金属探杆润深度l以及液体衰减系数计算公式获得灌溉水能量衰减系数系数;Step 6, obtain the irrigation water energy attenuation coefficient coefficient according to the frequency domain amplitude value of the echo signal frequency obtained in the air, the frequency domain amplitude value of the echo signal frequency in the irrigation water, the metal probe rod moistening depth l and the liquid attenuation coefficient calculation formula;
步骤七、根据步骤一中得的空量筒质量值以及步骤二中获得的量筒及灌溉水的质量值取差值,获得灌溉水的质量值,Step 7, according to the quality value of the empty graduated cylinder obtained in step 1 and the quality value of the graduated cylinder and irrigation water obtained in step 2, the difference is obtained to obtain the quality value of irrigation water,
根据灌溉水的质量值以及步骤二中获得的灌溉水的体积值,获得灌溉水的密度ρl;According to the quality value of the irrigation water and the volume value of the irrigation water obtained in step 2, the density ρ l of the irrigation water is obtained;
步骤八、根据金属探杆的金属种类查表,获得金属探杆的密度ρr和金属探杆的属性G,根据剪切波波速公式获得剪切波波速cr,Step 8. Look up the table according to the metal type of the metal probe rod, obtain the density ρ r of the metal probe rod and the property G of the metal probe rod, and obtain the shear wave velocity c r according to the shear wave velocity formula,
用螺旋测微计测量获得金属探杆的半径,Use a spiral micrometer to measure the radius of the metal probe rod,
通过示波器测得激励频率,The excitation frequency was measured by an oscilloscope,
根据灌溉水的密度ρl和金属探杆的密度ρr,通过量纲—密度ρ公式:ρ=ρl/ρr获得量纲—密度ρ;According to the density ρ l of the irrigation water and the density ρ r of the metal probe rod, the dimension-density ρ can be obtained through the dimension-density ρ formula: ρ=ρ l /ρ r ;
步骤九、根据液体粘滞系数公式,获得灌溉水的粘滞系数;Step 9, according to the liquid viscosity coefficient formula, obtain the viscosity coefficient of irrigation water;
步骤十、通过温度传感器3获得灌溉水的温度并保持温度不变,重复步骤三、步骤五以及步骤九,获得灌溉水的粘滞系数,将灌溉水的粘滞系数取平均值,该平均值为灌溉水在该温度下的灌溉水的粘滞系数。Step ten, obtain the temperature of the irrigation water through the temperature sensor 3 and keep the temperature constant, repeat steps three, five and nine to obtain the viscosity coefficient of the irrigation water, take the average value of the viscosity coefficient of the irrigation water, and the average value is the viscosity coefficient of irrigation water at this temperature.
所述液体能量衰减系数α计算公式为:The formula for calculating the liquid energy attenuation coefficient α is:
式中,α(f)为能量衰减系数;l为金属探杆润深度;Fa(f)为空气中回波信号频率的频域幅值;Ff(f)为浸润深度l时回波信号中频率的频域幅值。In the formula, α(f) is the energy attenuation coefficient; l is the penetration depth of the metal probe; F a (f) is the frequency domain amplitude of the echo signal frequency in the air; F f (f) is the echo at the penetration depth l The frequency-domain magnitude of the frequencies in the signal.
所述液体粘滞系数η计算公式如下:The calculation formula of the liquid viscosity coefficient η is as follows:
式中,η为液体粘滞系数;cr为剪切波波速;γ为金属探杆的半径;f为激励频率;α为能量衰减系数;ρl为灌溉水密度;ρ为量纲—密度。In the formula, η is the liquid viscosity coefficient; cr is the shear wave velocity; γ is the radius of the metal probe; f is the excitation frequency; α is the energy attenuation coefficient; ρl is the irrigation water density; ρ is the dimension—density.
基本原理:Fundamental:
一、磁致伸缩1. Magnetostriction
磁致伸缩效应是指磁性物质在磁化过程中因外磁场条件的改变而发生几何尺寸可逆变化的效应。而磁致伸缩智能材料是一类磁致伸缩效应强烈,具有高磁致伸缩系数的材料,也就是说,它是一类具有电磁能/机械能相互转换功能的材料。磁致伸缩材料通常分为金属磁致伸缩材料和稀土-铁(RFe2)超磁致伸缩材料两大类。由于稀土-铁(RFe2)超磁致伸缩材料具有比传统磁致伸缩材料大得多的磁致伸缩值,并且机械响应快,功率密度大,耦合系数高,在智能材料领域中具有较好的应用前景。目前这类材料已广泛用于声纳系统,大功率超声器件、精密定位控制、机械制动器,各种阀门和驱动器件等方面。The magnetostrictive effect refers to the reversible change of the geometric size of the magnetic material due to the change of the external magnetic field during the magnetization process. The magnetostrictive smart material is a kind of material with strong magnetostriction effect and high magnetostriction coefficient, that is to say, it is a kind of material with the mutual conversion function of electromagnetic energy and mechanical energy. Magnetostrictive materials are usually divided into two categories: metal magnetostrictive materials and rare earth-iron (RFe2) giant magnetostrictive materials. Since the rare earth-iron (RFe2) giant magnetostrictive material has a much larger magnetostrictive value than traditional magnetostrictive materials, and has fast mechanical response, high power density, and high coupling coefficient, it has a good role in the field of smart materials. Application prospect. At present, this kind of material has been widely used in sonar systems, high-power ultrasonic devices, precision positioning control, mechanical brakes, various valves and driving devices, etc.
二、磁致伸缩位移传感器2. Magnetostrictive displacement sensor
磁致伸缩位移传感器2是基于磁滞伸缩效应制成用来测量位移的一种高精度,大量程的传感器,其工作原理如图3所示。其内部结构包括传感器电子仓14、磁环15、阻尼器16、波导丝17,磁致伸缩位移传感器2的电源正极18为棕色线、电源负极19为黑色线、信号输出正极20为蓝色线、信号输出负极21为白色线、壳体地线22为屏蔽线。所述传感器电子仓14包括脉冲发生器、数字处理模块和检测元件。所述磁环15为永磁体磁环。The magnetostrictive displacement sensor 2 is a high-precision, large-range sensor made based on the magnetostrictive effect to measure displacement, and its working principle is shown in FIG. 3 . Its internal structure includes sensor electronic compartment 14, magnetic ring 15, damper 16, and waveguide wire 17. The positive pole 18 of the power supply of the magnetostrictive displacement sensor 2 is a brown line, the negative pole 19 of the power supply is a black line, and the positive pole 20 of the signal output is a blue line. , The signal output negative electrode 21 is a white wire, and the housing ground wire 22 is a shielded wire. The sensor electronic warehouse 14 includes a pulse generator, a digital processing module and a detection element. The magnetic ring 15 is a permanent magnet magnetic ring.
当磁致伸缩位移传感器2工作时,传感器电子仓14中的电子部件产生激励脉冲,激励脉冲沿传感器内用磁致伸缩制造的波导丝17以电磁波速传播,垂直于波导丝17方向产生环向磁场同样以声速传播,磁致伸缩位移传感器2的金属探杆(包括波导丝17和回路导线)上有一永磁体磁环15,磁环15本身也有磁场,两磁场相交,发生磁致伸缩效应,波导丝17发生形变,同时波导丝17以机械振动的形式产生应变脉冲沿金属探杆向两端以声速传播,一端被阻尼器16吸收,另一端被传感器电子仓14中的检测元件检测,从激励脉冲发出的时刻到被检测原件检测这一过程总的时间乘以在固体中传播的声速,便可得出磁环15的具体位置。这个过程是连续不断的,所以每当磁环15位置改变时,新的位置会被迅速测量出来。由于检测电路的作用输出信号是真正的绝对值,而不是比例的或需要再放大处理的信号,所以不存在信号漂移或变值的情况,更不必像其他传感器那样需要定期重标。When the magnetostrictive displacement sensor 2 was working, the electronic components in the sensor electronic compartment 14 produced excitation pulses, and the excitation pulses propagated at the electromagnetic wave speed along the waveguide wire 17 manufactured by magnetostriction in the sensor, and the direction perpendicular to the waveguide wire 17 produced a ring direction. The magnetic field propagates at the speed of sound equally, and there is a permanent magnet magnetic ring 15 on the metal probe rod (comprising the waveguide wire 17 and the loop wire) of the magnetostrictive displacement sensor 2, and the magnetic ring 15 itself also has a magnetic field, and the two magnetic fields intersect to generate a magnetostrictive effect. The waveguide wire 17 is deformed, and at the same time, the waveguide wire 17 generates a strain pulse in the form of mechanical vibration and propagates along the metal probe rod to both ends at the speed of sound. The specific position of the magnetic ring 15 can be obtained by multiplying the total time from the moment when the excitation pulse is sent to the detection of the detected original by the speed of sound propagating in the solid. This process is continuous, so whenever the position of the magnetic ring 15 changes, the new position will be measured quickly. Since the output signal of the detection circuit is a true absolute value, rather than a proportional or re-amplified signal, there is no signal drift or value change, and it is not necessary to remark regularly like other sensors.
三、磁致伸缩位移传感器2测量液体粘滞系数基本原理3. The basic principle of magnetostrictive displacement sensor 2 to measure the viscosity coefficient of liquid
磁致伸缩位移传感器2供电后,信号端输出连续信号,由于输出信号是真正的绝对值,不需要再进行放大处理,其电压值范围为0~+5V,数值大小取决于磁环15所在位置,为一恒定值,测量液体粘滞系数时,需将磁环15固定在金属探杆上有效工作范围内的某一位置,将金属探杆浸入液体,要将磁环15部分全部浸入液体,正常情况下,在空气中能量衰减几乎为零,与空气中相比,金属探杆在液体中传播会随液体向四周扩散从而存在能量衰减,导致传播速度下降,使得检测元件检测到的时间变大,检测元件输出的电压值升高,不同粘滞系数液体的能量衰减系数不同,测量两种方式下的电压幅值,由液体能量衰减系数α计算公式可计算出液体能量衰减系数,再由液体粘滞系数η计算公式计算出液体粘滞系数,单片机计算得出结果,可LCD1602液晶显示屏实时显示,又可将数据传输端口10连接电脑,运用MATLAB方便实现波形与数值的显示。After the magnetostrictive displacement sensor 2 is powered, the signal terminal outputs a continuous signal. Since the output signal is a true absolute value, no further amplification is required. The voltage range is 0-+5V, and the value depends on the position of the magnetic ring 15 , is a constant value. When measuring the viscosity coefficient of a liquid, the magnetic ring 15 needs to be fixed on a certain position within the effective working range of the metal probe rod, and the metal probe rod is immersed in the liquid. The magnetic ring 15 must be completely immersed in the liquid. Under normal circumstances, the energy attenuation is almost zero in the air. Compared with the air, the metal probe spreads in the liquid and spreads around with the liquid, so there is energy attenuation, resulting in a decrease in the propagation speed, making the detection time of the detection element change. Large, the output voltage value of the detection element increases, and the energy attenuation coefficients of liquids with different viscosity coefficients are different. Measure the voltage amplitude in the two ways, and the liquid energy attenuation coefficient can be calculated by the calculation formula of the liquid energy attenuation coefficient α, and then by The liquid viscosity coefficient η calculation formula calculates the liquid viscosity coefficient, and the single-chip computer calculates the result, which can be displayed in real time on the LCD1602 liquid crystal display, and the data transmission port 10 can be connected to a computer, and the display of waveforms and values can be easily realized by using MATLAB.
四、数据处理及显示模块基本原理4. Basic principles of data processing and display modules
磁致伸缩位移传感器2、温度传感器3将0~5V电压信号传送到Arduino UNO型号单片机,分别连接单片机的A2、A1端口,压力传感器5经过重量变送器进行信号放大处理,经过处理后同样连接单片机的A0端口,单片机将这三个传感器的模拟信号转换为数字信号,再对这些数字信号进行修正和计算,LCD1602液晶显示屏将其各个端口与单片机相连接,并将测量结果显示出来,220V交流转24V直流开关电源是用来将220V电源转换成我们可以直接使用的24V电源,给整个数据处理及显示装置6供电。Arduino UNO型号单片机的程序流程图,如图5所示。The magnetostrictive displacement sensor 2 and the temperature sensor 3 transmit the 0~5V voltage signal to the Arduino UNO single-chip microcomputer, which are respectively connected to the A2 and A1 ports of the single-chip microcomputer. The pressure sensor 5 is amplified by the weight transmitter, and connected to The A0 port of the single-chip microcomputer, the single-chip microcomputer converts the analog signals of the three sensors into digital signals, and then corrects and calculates these digital signals. The LCD1602 liquid crystal display screen connects each port with the single-chip microcomputer and displays the measurement results. 220V The AC to 24V DC switching power supply is used to convert the 220V power supply into a 24V power supply that we can use directly to supply power to the entire data processing and display device 6 . The program flow chart of the Arduino UNO MCU is shown in Figure 5.
具体步骤:Specific steps:
将磁致伸缩位移传感器2固定在三角铁架台1上,将磁环15固定在金属探杆正常工作区内,其金属探杆伸进量筒4内部,将待测液体装进量筒4,固定其液位高度,电源模块给单片机供电,磁致伸缩位移传感器2内部发出激励脉冲,脉冲以电磁波速沿波导管向前传播,同时与导线垂直方向产生环形磁场,随着电磁波向前传播,途中遇到不同粘滞系数的液体,会产生能量的衰减,由于粘滞系数的不同其能量衰减程度也不同,当与磁致伸缩位移传感器2中磁环15产生的磁场相遇时,发生磁致伸缩现象,波导丝17伸长或缩短,产生一个应变脉冲,次应变脉冲为机械波沿着金属探杆以声速向两端传播,一端被阻尼器16吸收,另一端磁致伸缩位移传感器2内部的检测信号原件检测到,由于与空气中相比,金属探杆在液体中传播会随液体向四周扩散从而存在能量衰减,导致传播速度下降,在空气中能量衰减几乎为零,采集液体中与空气中回波信号频率的频域幅值,就可计算出其衰减系数和粘滞系数的值。Fix the magnetostrictive displacement sensor 2 on the triangle iron stand 1, fix the magnetic ring 15 in the normal working area of the metal probe rod, put the metal probe rod into the inside of the measuring cylinder 4, put the liquid to be measured into the measuring cylinder 4, and fix the liquid Bit height, the power supply module supplies power to the single-chip microcomputer, and the magnetostrictive displacement sensor 2 sends an excitation pulse inside. The pulse propagates forward along the waveguide at the electromagnetic wave speed, and at the same time generates a circular magnetic field perpendicular to the wire. Liquids with different viscosity coefficients will produce energy attenuation. Due to the difference in viscosity coefficient, the energy attenuation degree is also different. When meeting the magnetic field generated by the magnetic ring 15 in the magnetostrictive displacement sensor 2, magnetostriction occurs. The waveguide wire 17 is elongated or shortened to generate a strain pulse. The secondary strain pulse is a mechanical wave propagating along the metal probe rod to both ends at the speed of sound, one end is absorbed by the damper 16, and the other end is the original detection signal inside the magnetostrictive displacement sensor 2 It was detected that compared with the air, the metal probe rod propagating in the liquid will diffuse with the liquid to the surroundings, resulting in energy attenuation, resulting in a decrease in the propagation speed, and the energy attenuation in the air is almost zero, and the echo in the liquid and in the air is collected The frequency domain amplitude of the signal frequency can be used to calculate the value of its attenuation coefficient and viscosity coefficient.
液体能量衰减系数α计算公式如下:The calculation formula of liquid energy attenuation coefficient α is as follows:
式中,α(f)为能量衰减系数;l为金属探杆润深度;Fa(f)为空气中回波信号频率的频域幅值;Ff(f)为浸润深度l时回波信号中频率的频域幅值。In the formula, α(f) is the energy attenuation coefficient; l is the penetration depth of the metal probe; F a (f) is the frequency domain amplitude of the echo signal frequency in the air; F f (f) is the echo at the penetration depth l The frequency-domain magnitude of the frequencies in the signal.
液体粘滞系数η计算公式如下:The calculation formula of liquid viscosity coefficient η is as follows:
式中,η为液体粘滞系数;cr为剪切波波速;γ为金属探杆的半径;f为激励频率;α为能量衰减系数;ρl为灌溉水密度;ρ为量纲—密度。In the formula, η is the liquid viscosity coefficient; cr is the shear wave velocity; γ is the radius of the metal probe; f is the excitation frequency; α is the energy attenuation coefficient; ρ l is the irrigation water density; ρ is the dimension—density .
根据金属探杆的金属种类查表,获得金属探杆的密度ρr和金属探杆的属性G,根据剪切波波速公式获得剪切波波速cr,According to the metal type look-up table of the metal probe, the density ρ r of the metal probe and the property G of the metal probe are obtained, and the shear wave velocity c r is obtained according to the shear wave velocity formula,
用螺旋测微计测量获得金属探杆的半径,Use a spiral micrometer to measure the radius of the metal probe rod,
通过示波器测得激励频率,The excitation frequency was measured by an oscilloscope,
根据灌溉水的密度ρl和金属探杆的密度ρr,通过量纲—密度ρ公式:ρ=ρl/ρr获得量纲—密度ρ。According to the density ρ l of irrigation water and the density ρr of the metal probe rod, the dimension-density ρ can be obtained through the dimension-density ρ formula: ρ=ρ l /ρ r .
实施例:Example:
实验内容:测量灌溉水的粘滞系数Experiment content: Measuring the viscosity coefficient of irrigation water
该检测方法通过利用两个不同磁场(这两个磁场一个来自磁环15中的永磁铁,另一个来自传感器电子仓14中的电子部件产生的激励脉冲沿传感器内用磁致伸缩材料制造的波导丝17以声速运行。)相交时产生的应变脉冲信号被传感器电子仓14的感测电路捕捉到后,以电信号的形式输出,激励脉冲传播中遇到不同粘滞系数的灌溉水,其对应的能量衰减系数不同,测量不同粘滞系数灌溉水下的不同能量衰减系数,通过计算处理可以得到相对应的粘滞系数。This detection method is by using two different magnetic fields (one of these two magnetic fields comes from the permanent magnet in the magnetic ring 15, and the other comes from the excitation pulse generated by the electronic components in the sensor electronic chamber 14 along the waveguide made of magnetostrictive material in the sensor. The wire 17 runs at the speed of sound.) After the strain pulse signal generated when intersecting is captured by the sensing circuit of the sensor electronic warehouse 14, it is output in the form of an electrical signal, and the irrigation water with different viscosity coefficients encountered in the excitation pulse propagation, its corresponding The energy attenuation coefficient is different, and the different energy attenuation coefficients of irrigation water with different viscosity coefficients are measured, and the corresponding viscosity coefficient can be obtained through calculation and processing.
图6至图9分别为磁致伸缩位移传感器检测到的灌溉水中的信号图、磁致伸缩位移传感器检测到的空气中的信号图、温度传感器信号图和压力传感器信号图。通过检测获得的实验数据如下:6 to 9 are the signal diagrams of the irrigation water detected by the magnetostrictive displacement sensor, the signal diagrams of the air detected by the magnetostrictive displacement sensor, the temperature sensor signal diagram and the pressure sensor signal diagram. The experimental data obtained through testing are as follows:
误差分析:Error Analysis:
a、多次测量求平均值,减小实验误差a. Calculate the average value of multiple measurements to reduce the experimental error
测量值的平均值为1.0643MPa.sThe average value of the measured value is 1.0643MPa.s
b、计算粘滞系数的方差b. Calculate the variance of the viscosity coefficient
测量值的方差值为2.1549e-15。方差值越小,实验数据越集中,说明装置的稳定性好,数据的可靠性强。The variance of the measured values is 2.1549e-15. The smaller the variance value, the more concentrated the experimental data, indicating that the stability of the device is good and the reliability of the data is strong.
c、结论:c. Conclusion:
灌溉水,温度为17.20℃时,密度为1000Kg/m3,粘滞系数为1.0643MPa.s。For irrigation water, when the temperature is 17.20℃, the density is 1000Kg/m 3 and the viscosity coefficient is 1.0643MPa.s.
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CN109870389A (en) * | 2019-04-12 | 2019-06-11 | 长春工程学院 | Device and method for detecting viscosity coefficient of irrigation water based on magnetostrictive displacement sensor |
CN115248024A (en) * | 2021-12-10 | 2022-10-28 | 浙江理工大学 | A device for automatic measurement of Young's modulus based on STM32 microcontroller |
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CN109870389A (en) * | 2019-04-12 | 2019-06-11 | 长春工程学院 | Device and method for detecting viscosity coefficient of irrigation water based on magnetostrictive displacement sensor |
CN115248024A (en) * | 2021-12-10 | 2022-10-28 | 浙江理工大学 | A device for automatic measurement of Young's modulus based on STM32 microcontroller |
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