Two-position self-locking device for hydraulic cylinder
Technical Field
The utility model relates to a pneumatic cylinder locking device, the self-lock device for pneumatic cylinder that has two latched positions specifically says so.
Background
Hydraulic technology has been widely used in engineering machinery, metallurgy, petrochemical industry and other industries, and a hydraulic cylinder is an indispensable part of a hydraulic control system as an actuating element. In some occasions, a piston rod of the hydraulic cylinder needs to be fixed for a long time, and in order to ensure the reliability of the working condition, the hydraulic cylinder needs to be automatically locked. At present, the following three locking means are commonly used, one is to lock the hydraulic cylinder by a hydraulic lock in a hydraulic system; the second is realized by arranging a bolt mechanism on a piston rod of the hydraulic cylinder; the third is to add a locking device to the cylinder piston. The three modes have commonality, namely, the self-locking can be carried out only at one position, and the self-locking requirements of two positions cannot be met. The hydraulic cylinder adopting the hydraulic lock for self locking is difficult to realize long-time locking of a piston rod of the hydraulic cylinder due to leakage of the hydraulic lock. For the locking mode of fixing the piston rod by using the bolt mechanism or the cushion block, the bolt or the cushion block is required to be manually moved, and the bolt mechanism is easy to generate a lateral force on the piston rod and the load shaft, and the lateral force not only can influence the service life of the piston rod or the load shaft, but also can possibly cause the bending of the piston rod or the load shaft, so that the oil leakage of the hydraulic cylinder can be generated, or the normal operation of the load can be influenced. The locking method of adding the locking device on the hydraulic cylinder piston has small locking load force, high-pressure oil is needed for unlocking, and long-time and high-precision locking cannot be met once oil leaks.
Disclosure of Invention
In order to solve the technical problem, the utility model aims at providing a two self-lock device are used to pneumatic cylinder.
The purpose of the utility model is realized like this: which comprises the steps of (a) preparing a mixture of,
the nut type upper and lower positioning locks are screwed on the screw rod type self-locking shaft up and down, and the outer surfaces of each nut type upper and lower positioning lock are provided with a circle of concave grooves which are called clamping grooves;
the left and right wafer-type snap rings are respectively arranged on two sides of the shaft hole of the bottom plate and are symmetrical relative to the shaft hole, each snap ring is in a four-side frame shape, one side facing the screw rod is in a concave semicircular shape, the rest three sides are in a door frame shape, two side frame sides and one top frame side are arranged in the door frame shape, an adjusting bolt is arranged on the top frame side, a tension spring hook is arranged on each side frame side, a tension spring is arranged on the two tension spring hooks on the same side of one wafer-type snap ring, and the shapes of the snap rings of the left and right wafer-type snap rings are limited to be matched with the snap grooves (the snap rings can compensate the grooves of the positioning lock) during wafer-type; a plunger oil cylinder is arranged in four side frames of each clamping ring, a plunger of each plunger oil cylinder faces outwards (in the direction opposite to the shaft) and is fixed on the bottom plate, an oil way of the plunger oil cylinder is arranged on the bottom plate, and an adjusting bolt is propped against the plunger;
the upper cover plate is provided with supporting legs, and the upper cover plate covers the bottom plate and is fixed by bolts.
Use when the pneumatic cylinder, connect gradually pneumatic cylinder piston rod, shaft coupling and screw rod formula self-locking axle top-down, the upper and lower both ends of linking bridge are flange shape, with pneumatic cylinder, linking bridge and the utility model discloses an upper cover plate top-down connects gradually, makes piston rod, shaft coupling and screw rod formula self-locking axle arrange in the linking bridge.
The locking method comprises the following steps: the self-locking position is determined according to the requirement, namely two adjusting bolts are screwed inwards (in the axial direction) to enable the left and right clamping rings to overcome the tension of the tension spring and move outwards and leave the clamping grooves of the positioning locks, the self-locking device is considered to be opened, and the positions of the two positioning locks are determined by rotating the two upper nut type positioning locks and the two lower nut type positioning locks. When the hydraulic cylinder normally operates, high-pressure oil enters the bottom of the plunger oil cylinder through an oil path of the plunger oil cylinder on the bottom plate to push the plunger to move outwards, the plunger pushes against the adjusting bolt and the snap ring to further move outwards to overcome the tension of the tension spring, the snap ring is separated from the snap groove, and a piston rod of the hydraulic cylinder drives the self-locking shaft and a load driven by the self-locking shaft to move together.
When the piston rod needs to be locked at the position of the lower positioning lock, the piston rod stops running, high-pressure oil at the bottom of the plunger oil cylinder is discharged, the plunger moves inwards (in the direction of the self-locking shaft), and due to the fact that external force is removed, the left clamping ring and the right clamping ring move towards the direction of the self-locking shaft under the action of the respective tension springs and enter the clamping grooves of the lower positioning lock, the positioning lock is clamped in the up-down stroke, the piston rod is positioned, and the piston rod is locked at the position of the lower positioning lock. In this case, the piston rod can be reliably self-locked in this position regardless of changes in the load or the state of the hydraulic system (e.g., no oil pressure due to system failure, etc.). Similarly, when the piston rod needs to be locked at the position of the upper positioning lock, the piston rod stops running, high-pressure oil at the bottom of the plunger oil cylinder is discharged, the plunger moves inwards, and due to the fact that external force is removed, the left clamping ring and the right clamping ring move towards the direction of the self-locking shaft under the action of the respective tension springs and enter the clamping grooves of the upper positioning lock, the positioning lock is clamped in the up-down process, the piston rod is positioned, and the piston rod is locked at the position of the upper positioning lock.
Compared with the prior art, the utility model has the positive effects that firstly, the self-locking of the upper position and the lower position can be realized, and each self-locking position can be adjusted; secondly, when the locking is carried out, the piston rod can be reliably self-locked at the position no matter how the load or the state of a hydraulic system changes; finally, as the self-locking means is that the circle of snap ring enters the circle of clamping groove to clamp the positioning lock, the clamping force generated by the spring is uniformly applied to the circumference of the clamping groove, the piston rod is prevented from bearing the lateral force, the piston rod is further protected, and the normal operation of the load shaft is ensured.
Drawings
The present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic view of the present invention applied to a hydraulic cylinder, which is in a state of locking a piston rod at a position of a lower lock.
Fig. 2 is a sectional view taken along line a-a of fig. 1.
Fig. 3 is a sectional view taken along line B-B of fig. 1.
Fig. 4 is an exploded schematic view of the present invention.
Detailed Description
Referring to fig. 2, it includes a pair of nut type upper and lower positioning locks 303, an upper cover plate 302, a bottom plate 305 and a screw type self-locking shaft 301, the centers of the upper cover plate and the bottom plate are provided with shaft holes, the screw type self-locking shaft passes through the shaft holes of the upper cover plate and the bottom plate, the nut type upper and lower positioning locks are screwed on the screw type self-locking shaft up and down, the outer surface of each nut type upper and lower positioning lock is provided with a circle of concave grooves which are called as clamping grooves 314;
the left and right wafer-type snap rings 306 are respectively arranged on two sides of the shaft hole of the bottom plate and are symmetrical relative to the shaft hole, each snap ring is in a four-side frame shape, one side facing the screw rod is in a concave semicircular shape 309, the rest three sides are in a door frame shape, two side frame edges 310 and a top frame edge 313 are arranged in the door frame shape, an adjusting bolt 312 is arranged on the top frame edge, a tension spring hook 311 is arranged on each side frame edge, a tension spring 304 is arranged on the two tension spring hooks on the same side of a pair of wafer-type snap rings, and the shapes of the snap rings of the left and right wafer-type snap rings are limited to be matched with the snap grooves (which can compensate the grooves of the positioning lock) during wafer-; a plunger oil cylinder 307 is arranged in the four side frames of each clamping ring, the plunger of each plunger oil cylinder faces outwards (in the direction opposite to the shaft) and is fixed on the bottom plate, an oil way 316 of the plunger oil cylinder is arranged on the bottom plate, and an adjusting bolt is propped against the plunger;
the upper cover plate is provided with skirt-type supporting legs 315, the upper cover plate covers the bottom plate, and bolt holes of the upper cover plate penetrate through the skirt and correspond to the bolt holes in the bottom plate and are fixed by bolts. And 5 is a lock nut.
Use when the pneumatic cylinder, connect gradually pneumatic cylinder 100 piston rod 101, shaft coupling 4 and lead screw formula self-locking axle top-down, the upper and lower both ends of linking bridge 200 are flange shape 201, with pneumatic cylinder, linking bridge and the utility model discloses an upper cover plate top-down connects gradually, makes piston rod, shaft coupling and lead screw formula self-locking axle arrange in the linking bridge.
The locking method comprises the following steps: the self-locking position is determined according to the requirement, namely two adjusting bolts are screwed inwards (in the axial direction) to enable the left and right clamping rings to overcome the tension of the tension spring and move outwards and leave the clamping grooves of the positioning locks, the self-locking device is considered to be opened, and the positions of the two positioning locks are determined by rotating the two upper nut type positioning locks and the two lower nut type positioning locks. When the hydraulic cylinder normally operates, high-pressure oil enters the bottom of the plunger oil cylinder through an oil path of the plunger oil cylinder on the bottom plate to push the plunger to move outwards, the plunger pushes against the adjusting bolt and the snap ring to further move outwards to overcome the tension of the tension spring, the snap ring is separated from the snap groove, and a piston rod of the hydraulic cylinder drives the self-locking shaft and a load driven by the self-locking shaft to move together.
When the piston rod needs to be locked at the position of the lower positioning lock, the piston rod stops running, high-pressure oil at the bottom of the plunger oil cylinder is discharged, the plunger moves inwards (in the direction of the self-locking shaft), and due to the fact that external force is removed, the left clamping ring and the right clamping ring move towards the direction of the self-locking shaft under the action of the respective tension springs and enter the clamping grooves of the lower positioning lock, the positioning lock is clamped in the up-down stroke, the piston rod is positioned, and the piston rod is locked at the position of the lower positioning lock. In this case, the piston rod can be reliably self-locked in this position regardless of changes in the load or the state of the hydraulic system (e.g., no oil pressure due to system failure, etc.). Similarly, when the piston rod needs to be locked at the position of the upper positioning lock, the piston rod stops running, high-pressure oil at the bottom of the plunger oil cylinder is discharged, the plunger moves inwards, and due to the fact that external force is removed, the left clamping ring and the right clamping ring move towards the direction of the self-locking shaft under the action of the respective tension springs and enter the clamping grooves of the upper positioning lock, the positioning lock is clamped in the up-down process, the piston rod is positioned, and the piston rod is locked at the position of the upper positioning lock.