CN209829703U - Building aggregate desliming device - Google Patents
Building aggregate desliming device Download PDFInfo
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- CN209829703U CN209829703U CN201920572935.5U CN201920572935U CN209829703U CN 209829703 U CN209829703 U CN 209829703U CN 201920572935 U CN201920572935 U CN 201920572935U CN 209829703 U CN209829703 U CN 209829703U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 55
- 239000007921 spray Substances 0.000 claims abstract description 28
- 238000013016 damping Methods 0.000 claims abstract description 27
- 239000002245 particle Substances 0.000 abstract description 17
- 239000000463 material Substances 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 7
- 238000011010 flushing procedure Methods 0.000 abstract description 6
- 230000009471 action Effects 0.000 abstract description 5
- 239000000428 dust Substances 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 5
- 239000010419 fine particle Substances 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000004140 cleaning Methods 0.000 abstract description 2
- 238000011161 development Methods 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 230000005484 gravity Effects 0.000 abstract description 2
- 239000010802 sludge Substances 0.000 abstract 1
- 239000000843 powder Substances 0.000 description 11
- 239000012535 impurity Substances 0.000 description 6
- 238000010276 construction Methods 0.000 description 5
- 230000001105 regulatory effect Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 239000004567 concrete Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- 238000009736 wetting Methods 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000001629 suppression Effects 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- RBTBFTRPCNLSDE-UHFFFAOYSA-N 3,7-bis(dimethylamino)phenothiazin-5-ium Chemical compound C1=CC(N(C)C)=CC2=[S+]C3=CC(N(C)C)=CC=C3N=C21 RBTBFTRPCNLSDE-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 239000002734 clay mineral Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
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- Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)
Abstract
本实用新型涉及一种建筑骨料脱泥装置,脱泥室在激振器和弹性体的作用下,产生一定强度和方向的振动;沿脱泥室轴向设置有多组喷水管和阻尼板,进料斗入口的喷水管对骨料进行预先润湿并抑尘;预湿后的骨料在重力作用下进入脱泥室;骨料在脱泥室的振动作用下,一边振动一边向排料端移动,脱泥室振动过程中骨料颗粒之间产生碰撞和摩擦,导致粘附在骨料颗粒上的微细颗粒及泥质成分脱落并被冲洗水携带着透过筛板、进入筛下泥水收集斗;料流在上、下阻尼板的阻碍下不断改变运动轨迹,强化了骨料颗粒间碰撞、摩擦及喷淋清洗脱泥作用。本实用新型具有脱泥效率高、处理量大,且设备结构简单,操作简便、能耗低等特点,符合环保和可持续发展的理念。
The utility model relates to a building aggregate desliming device. Under the action of a vibrator and an elastic body, the desliming chamber generates vibrations with a certain intensity and direction; multiple groups of water spray pipes and damping pipes are arranged along the axial direction of the desliming chamber. The water spray pipe at the entrance of the feed hopper pre-wets the aggregate and suppresses dust; the pre-wetted aggregate enters the desliming chamber under the action of gravity; under the vibration of the desliming chamber, the aggregate vibrates while vibrating Moving to the discharge end, the aggregate particles collide and rub against each other during the vibration process of the desilting chamber, causing the fine particles and mud components adhering to the aggregate particles to fall off and be carried by the flushing water through the sieve plate and into the Sludge water collection bucket under the screen; the material flow is constantly changing the trajectory under the obstruction of the upper and lower damping plates, which strengthens the collision and friction between aggregate particles and the desliming effect of spray cleaning. The utility model has the characteristics of high desliming efficiency, large processing capacity, simple equipment structure, easy operation, low energy consumption, etc., and conforms to the concepts of environmental protection and sustainable development.
Description
技术领域technical field
本实用新型涉及建筑骨料生产加工及使用领域,具体是一种建筑骨料脱泥装置。The utility model relates to the field of production, processing and use of building aggregates, in particular to a building aggregate desliming device.
背景技术Background technique
建筑骨料是将大块岩石破碎、加工后得到的具有一定级配及粒形的建筑材料,是混凝土的主要原料。我国是建筑骨料生产和消耗大国,仅2017年我国消耗建筑骨料200亿吨,占世界砂石骨料总消耗量的40%,骨料含泥量是重要的质量指标。骨料中细粉含量增加时,会严重影响混凝土和建筑物的强度及耐久性,影响建筑物安全和寿命;含泥量增加会导致亚甲基蓝值(建筑骨料的重要指标)增加、降低骨料产品的质量等级及价格。Construction aggregate is a building material with a certain gradation and particle shape obtained by crushing and processing large rocks, and is the main raw material for concrete. my country is a big country in the production and consumption of construction aggregates. In 2017 alone, my country consumed 20 billion tons of construction aggregates, accounting for 40% of the world's total consumption of sand and gravel aggregates. The clay content of aggregates is an important quality indicator. When the content of fine powder in the aggregate increases, it will seriously affect the strength and durability of concrete and buildings, and affect the safety and life of buildings; the increase in mud content will lead to an increase in methylene blue value (an important indicator of building aggregates) and reduce the value of aggregates. Product quality grade and price.
破碎是建筑骨料加工过程的关键环节。石料在破碎过程中会产生大量的石粉,石粉与骨料中的黏土粉末及其他细粒杂物一起构成了建筑骨料中的细泥部分;矿体表层以及断裂带风化程度高的黏土矿物也会在爆破过程中混入骨料,在后续破碎过程中形成大量泥性杂质,粘附在骨料颗粒表面;细粉及泥质颗粒粒形差、密度小、比表面积大、吸水率高,当建筑骨料中细粉含量过高时,会降低混凝土的强度及承载能力,同时也影响水泥砂浆的可操作性。所以在满足生产要求和技术能力的前提下,应尽量脱除建筑骨料中的细粉及泥性杂质。Crushing is a key link in the construction aggregate processing process. A large amount of stone powder will be produced during the crushing process of stone materials. The stone powder, clay powder and other fine-grained debris in the aggregate constitute the fine mud part of the building aggregate; the clay minerals with a high degree of weathering on the surface of the ore body and the fault zone also Aggregate will be mixed in the blasting process, and a large amount of muddy impurities will be formed in the subsequent crushing process, adhering to the surface of aggregate particles; fine powder and muddy particles have poor particle shape, low density, large specific surface area, and high water absorption. When the content of fine powder in construction aggregate is too high, it will reduce the strength and bearing capacity of concrete, and also affect the operability of cement mortar. Therefore, on the premise of meeting the production requirements and technical capabilities, the fine powder and muddy impurities in the building aggregate should be removed as much as possible.
现有骨料脱泥装置多采用振动筛和螺旋滚筒。振动筛只能脱除夹杂在骨料中的离散型细粉,对于粘附性的细粉及泥质杂质脱除效果很差;螺旋滚筒脱泥装置的体积大、能耗高,不能实现泥水和骨料的实时分离;本建筑骨料脱泥装置通过振动导致骨料颗粒之间产生碰撞和摩擦,通过阻尼板强制改变物料的运动状态、促进物料的翻滚,加剧了骨料颗粒之间的碰撞、摩擦,促进粘附性泥质的脱除、改善了冲水的洗涤效果;分段施加喷淋水改善了细粉及泥性杂质的分离和脱除效果。此实用新型装置可有效去除建筑骨料中的细粉及粘性泥质杂质,提升建筑骨料的品质。Existing aggregate desliming devices mostly use vibrating screens and spiral drums. The vibrating screen can only remove the discrete fine powder mixed in the aggregate, and the removal effect on the adhesive fine powder and muddy impurities is very poor; the spiral drum desliming device has a large volume and high energy consumption, and cannot realize muddy water Real-time separation of aggregates and aggregates; the building aggregate desliming device causes collision and friction between aggregate particles through vibration, and the damping plate is used to forcibly change the motion state of the material and promote the tumbling of the material, which intensifies the friction between the aggregate particles. Collision and friction promote the removal of adhesive mud and improve the washing effect of flushing water; applying spray water in sections improves the separation and removal of fine powder and muddy impurities. This utility model device can effectively remove fine powder and viscous muddy impurities in building aggregates, and improve the quality of building aggregates.
实用新型内容Utility model content
本实用新型的目的是针对建筑骨料中粘附的泥性杂质及夹带的细粉特性,设计了一种利用机械振动来强化骨料颗粒之间碰撞、摩擦及喷水洗涤作用,脱除夹杂和粘附在骨料中的细泥杂质、获得清洁的高品质骨料的脱泥装置。The purpose of this utility model is to design a method of using mechanical vibration to strengthen the collision, friction and water spray washing between aggregate particles, and to remove the inclusions. It is a desliming device for obtaining clean high-quality aggregates and fine mud impurities adhering to the aggregate.
为实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种建筑骨料脱泥装置,包括依次连通的进料斗、脱泥室、清洁骨料排料口,所述脱泥室内自其入口至出口的方向设有若干个阻尼板。A building aggregate desliming device comprises a sequentially connected feeding hopper, a desliming chamber, and a clean aggregate discharge port. The desliming chamber is provided with several damping plates from its entrance to its exit.
进一步的,所述脱泥室的下底板为筛板;所述阻尼板包括间隔设置于所述脱泥室内上顶板的若干个上阻尼板和间隔设置于所述脱泥室内筛板的若干个下阻尼板。Further, the lower bottom plate of the desilting chamber is a sieve plate; the damping plate includes several upper damping plates arranged at intervals on the upper top plate of the desliming chamber and several upper damping plates arranged at intervals on the sieve plate of the desliming chamber Lower damper plate.
进一步的,所述下阻尼板与筛板垂直固定,上阻尼板与上顶板呈45°角固定。Further, the lower damping plate is fixed vertically to the sieve plate, and the upper damping plate is fixed at an angle of 45° to the upper top plate.
进一步的,还包括使脱泥室产生直线振动的激振器;所述脱泥室的下方设有支撑座,所述支撑座包括自上而下依次设置的上支座、下支座,上支座、下支座之间连接有弹性体。Further, it also includes an exciter for linearly vibrating the desliming chamber; a support seat is provided below the desliming chamber, and the support seat includes an upper support and a lower support arranged sequentially from top to bottom, the upper support An elastic body is connected between the support and the lower support.
进一步的,所述进料斗的入口处设有喷水管,所述喷水管的喷水口朝向进入脱泥室入口的建筑骨料。Further, a water spray pipe is provided at the entrance of the feed hopper, and the water spray port of the water spray pipe faces the building aggregate entering the entrance of the desilting chamber.
进一步的,所述脱泥室内自其入口至出口的方向设有若干个喷水管,所述喷水管的喷水口朝向脱泥室内部。Further, several water spray pipes are provided in the direction from the entrance to the exit of the desliming chamber, and the water spray ports of the water spray pipes face the inside of the desliming chamber.
有益效果:1、脱泥室中骨料在上阻尼板和下阻尼板的阻挡下不断改变运动轨迹,加剧了料层的翻动、强化了颗粒之间的碰撞、摩擦和冲洗作用;Beneficial effects: 1. The aggregate in the desilting chamber is constantly changing its movement trajectory under the obstruction of the upper damping plate and the lower damping plate, which intensifies the turning of the material layer and strengthens the collision, friction and flushing effect between particles;
2、布置在脱泥装置进料斗处的喷水管兼具对建筑骨料预先润湿和抑尘的作用;2. The water spray pipe arranged at the feed hopper of the desliming device has the functions of pre-wetting the building aggregate and suppressing dust;
3、沿轴向布置在振动脱泥室上侧的各喷水管主要是对运动中的骨料反复清洗;3. The water spray pipes arranged axially on the upper side of the vibrating desliming chamber are mainly to repeatedly clean the moving aggregate;
4、脱泥室在激振器和弹性体的作用下进行振动,骨料在振动脱泥室中一边振动一边向排料端移动,其颗粒之间产生碰撞和摩擦作用,导致粘附在骨料颗粒上的微细颗粒及泥质成分脱落并被冲洗水携带着透过筛板;4. The desliming chamber vibrates under the action of the vibrator and the elastic body. The aggregate moves to the discharge end while vibrating in the vibrating desliming chamber. The particles collide and rub against each other, resulting in adhesion to the bone. The fine particles and muddy components on the material particles fall off and are carried through the sieve plate by the flushing water;
5、本实用新型装置具有脱泥效率高、处理量大,且设备结构简单,操作简便、能耗低等特点,符合环保和可持续发展的理念。5. The device of the utility model has the characteristics of high desliming efficiency, large processing capacity, simple equipment structure, easy operation and low energy consumption, and conforms to the concept of environmental protection and sustainable development.
附图说明Description of drawings
图1是本实用新型结构示意图的C-D剖面。Fig. 1 is the C-D section of the structural representation of the utility model.
图2是本实用新型结构示意图的A-B剖面。Fig. 2 is the A-B cross-section of the structure diagram of the utility model.
图3是本实用新型结构示意图的俯视图。Fig. 3 is a top view of the structure diagram of the utility model.
参照附图,一种建筑骨料脱泥装置包括(1)进料斗、(2)喷水管、(3)上阻尼板、(4)下阻尼板、(5)进水管、(6)进水调节阀、(7)脱泥室、(8)清洁骨料排料口、(9)泥水收集漏斗、(10)泥水排放管、(11)上支座、(12)下支座、(13)透水筛板、(14)弹性体、(15)激振器。Referring to the accompanying drawings, a building aggregate desliming device includes (1) feed hopper, (2) water spray pipe, (3) upper damping plate, (4) lower damping plate, (5) water inlet pipe, (6) Water inlet regulating valve, (7) desilting chamber, (8) clean aggregate discharge port, (9) muddy water collection funnel, (10) muddy water discharge pipe, (11) upper support, (12) lower support, (13) permeable sieve plate, (14) elastic body, (15) vibration exciter.
具体实施方式Detailed ways
图1、图2、图3是本实用新型的结构示意图。下面结合结构示意图对本实用新型做详细描述。Fig. 1, Fig. 2, Fig. 3 are structural representations of the utility model. The utility model is described in detail below in conjunction with the structural representation.
本实用新型提供的建筑骨料脱泥装置,包括脱泥室7、进料斗1和清洁骨料排料口8,脱泥室7的下底板为透水筛板13,筛孔孔径为1-4mm,具体孔径根据实际需求选用。透水筛板13下方设有泥水收集漏斗9,泥水收集漏斗9的底部为泥水排放管10。进料斗1的入口处设有喷水管2,脱泥室7内自其入口至出口的方向间隔设有若干个喷水管2。脱泥室7内自其入口至出口的方向间隔设有若干个上阻尼板3、下阻尼板4,上阻尼板3呈45°角固定于脱泥室7的上顶板,下阻尼板4垂直固定于透水筛板13。喷水管2连接进水管5,每个喷水管2都设有进水调节阀6。脱泥室7下方设有支撑座,支撑座包括自上而下依次设置的上支座11、下支座12,上支座11、下支座12之间连接有弹性体14。激振器15安装在脱泥室7的中部位置,激振器15中轴线与进料方向筛板成45°夹角,做直线振动。The building aggregate desliming device provided by the utility model includes a desliming chamber 7, a feed hopper 1 and a clean aggregate discharge port 8. The lower bottom plate of the desliming chamber 7 is a permeable sieve plate 13, and the sieve hole diameter is 1- 4mm, the specific aperture is selected according to actual needs. A muddy water collection funnel 9 is provided below the permeable sieve plate 13 , and the bottom of the muddy water collection funnel 9 is a muddy water discharge pipe 10 . A water spray pipe 2 is provided at the entrance of the feed hopper 1, and several water spray pipes 2 are provided at intervals from the entrance to the exit of the desilting chamber 7. In the desilting chamber 7, several upper damping plates 3 and lower damping plates 4 are arranged at intervals from its entrance to the exit. The upper damping plates 3 are fixed on the upper roof of the desilting chamber 7 at an angle of 45°, and the lower damping plates 4 are vertical Fixed on the permeable sieve plate 13. The water spray pipe 2 is connected to the water inlet pipe 5, and each water spray pipe 2 is provided with a water inlet regulating valve 6. A supporting seat is provided below the desilting chamber 7, and the supporting seat includes an upper support 11 and a lower support 12 arranged sequentially from top to bottom, and an elastic body 14 is connected between the upper support 11 and the lower support 12. The vibrator 15 is installed in the middle of the desilting chamber 7, and the central axis of the vibrator 15 forms an included angle of 45° with the sieve plate in the feeding direction, and vibrates in a straight line.
含泥骨料经给料机送入到进料斗1内,经该处的喷水管2喷出的喷淋水润湿后在重力作用下进入到脱泥室7内,喷淋水还可以降低进料口的扬尘污染。脱泥室7在激振器15和弹性体14的作用下进行直线振动,骨料在脱泥室7中一边振动一边向排料端移动,其颗粒之间产生碰撞和摩擦作用,导致粘附在骨料颗粒上的微细颗粒及泥质成分脱落并被冲洗水携带着透过透水筛板13,进入筛下泥水收集漏斗9;料流在上阻尼板3、下阻尼板4的阻碍下不断改变运动轨迹,强化了骨料颗粒间的碰撞、摩擦及喷淋清洗脱泥作用;泥水由泥水排放管10排出,脱泥后的清洁骨料经过清洁骨料排料口8排出。The mud-containing aggregate is sent into the feed hopper 1 through the feeder, and the spray water sprayed out by the water spray pipe 2 there is wetted and then enters the desilting chamber 7 under the action of gravity, and the spray water is still It can reduce the dust pollution of the feed port. The desliming chamber 7 vibrates linearly under the action of the vibrator 15 and the elastic body 14. The aggregate moves to the discharge end while vibrating in the desliming chamber 7, and the particles collide and rub against each other, resulting in adhesion. The fine particles and muddy components on the aggregate particles fall off and are carried by the flushing water through the permeable sieve plate 13 and enter the muddy water collection funnel 9 under the sieve; The movement trajectory is changed, and the collision, friction and spray cleaning desliming effect between aggregate particles are strengthened; the muddy water is discharged from the muddy water discharge pipe 10, and the cleaned aggregate after desliming is discharged through the clean aggregate discharge port 8.
进水管5内的水既可以是清水也可以是循环水;喷水管2分段布置,方便管理和控制水量;布置在进料斗1处的喷水管2主要对建筑骨料预先润湿和抑尘,通过调节阀6可调节水量大小,以改善抑尘和润湿效果;设置在振动脱泥室7上侧的喷水管主要是起到冲洗骨料并带走细颗粒和泥质成分;喷水管2水量可以通过进水调节阀6及时调节。The water in the water inlet pipe 5 can be clean water or circulating water; the water spray pipe 2 is arranged in sections to facilitate management and control of water volume; the water spray pipe 2 arranged at the feed hopper 1 is mainly for pre-wetting the building aggregate and dust suppression, the amount of water can be adjusted through the regulating valve 6 to improve the effect of dust suppression and wetting; the water spray pipe installed on the upper side of the vibrating desliming chamber 7 is mainly to wash the aggregate and take away fine particles and mud Composition; the water quantity of the water spray pipe 2 can be adjusted in time through the water inlet regulating valve 6.
脱泥装置的振动系统主要由激振器15、脱泥室7、上支座11、下支座12、弹性体14组成;可通过改变激振器15的频率和振动强度来改变料流的运动状态。The vibration system of the desliming device is mainly composed of a vibrator 15, a desliming chamber 7, an upper support 11, a lower support 12, and an elastic body 14; the frequency and vibration intensity of the vibrator 15 can be changed to change the state of motion.
上阻尼板3和下阻尼板4可改变骨料的运动轨迹,料流上层在上阻尼板3的导流作用下向料流底部运动,下层料流在下阻尼板4的导流作用下向料流上部运动,增加了料流的翻滚、强化了骨料颗粒之间的碰撞、摩擦和冲洗作用;粘附在骨料颗粒上的细粉和泥质成分松动、软化、脱落并随冲洗水透过筛板13、进入泥水收集漏斗9、由泥水排放管10排出,清洁骨料经清洁骨料排料口8排出。The upper damping plate 3 and the lower damping plate 4 can change the movement track of the aggregate, the upper layer of the material flow moves to the bottom of the material flow under the diversion of the upper damping plate 3, and the material flow of the lower layer moves to the bottom of the material flow under the diversion of the lower damping plate 4. The movement of the upper part of the flow increases the tumbling of the material flow, strengthens the collision, friction and flushing effect between the aggregate particles; Pass through the sieve plate 13, enter the muddy water collection funnel 9, and be discharged by the muddy water discharge pipe 10, and the clean aggregate is discharged through the clean aggregate discharge port 8.
以上所述的具体实施方式,对本实用新型的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本实用新型的具体实施方式而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The specific embodiments described above further describe the purpose, technical solutions and beneficial effects of the present utility model in detail. For the utility model, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model shall be included in the protection scope of the utility model.
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CN109926381A (en) * | 2019-04-25 | 2019-06-25 | 中国矿业大学 | A kind of building aggregate desliming device |
CN112044736A (en) * | 2020-08-12 | 2020-12-08 | 中国水利水电建设工程咨询北京有限公司 | Device for controlling content of artificial sandstone powder |
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CN109926381A (en) * | 2019-04-25 | 2019-06-25 | 中国矿业大学 | A kind of building aggregate desliming device |
CN112044736A (en) * | 2020-08-12 | 2020-12-08 | 中国水利水电建设工程咨询北京有限公司 | Device for controlling content of artificial sandstone powder |
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