Background color self-adjusting device for color sorter
Technical Field
The utility model relates to a look selects quick-witted technical field, specifically is a background colour self-interacting device for look selects machine.
Background
The color sorter industry generally uses a white background light with the addition of a background plate of multiple colors to control the background color. The switching of colors is realized by controlling the rotation of four surfaces of the background plate, and the main defects are as follows: (1) the color is single, and four surfaces of a background plate can only provide four colors at most; (2) the motor rotates to drive the background plate to rotate so as to change the direction of the background plate, certain errors exist, the errors are large, the errors are mainly reflected on the comprehensive errors among the angle device, the motor and the coupler, and the errors can grow slowly along with the time, so that the long-term stability of equipment is not facilitated; (3) the structure is complicated, and the technology is loaded down with trivial details: the structure of the device comprises three main parts, an angle device, a motor and a coupling device. The angle gauge needs to be calibrated manually before being installed, so that time is consumed, and faults (human errors) are easy to occur; the control of the motor can well control the forward and reverse rotation and start and stop of the motor only by a special motor control chip; the coupling device needs machining or die sinking manufacturing, and the requirement on precision is high; (4) the cost is high, the main cost is reflected on the processing of the background plate, because the background plate requires a flat surface and uniform reflected light, so that the surface needs to be subjected to professional baking finish treatment, and the cost of each background plate is more than 1000 yuan.
In view of the above disadvantages, especially the cost, a simplified background plate device is provided, i.e. the background plate is not rotated and the background plate is made of a single color, and the cost can be reduced by about 60%.
However, under the condition of reducing the cost, the scheme also causes the use of the background plate to be limited, and the background plate has a single color and cannot meet the requirement of more material selection occasions.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a background colour self-interacting device for look selection machine to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
a background color self-adjusting device for a color selector comprises a camera, wherein an adjusting device is arranged on one side of the camera and comprises a lampshade, an RGB (red, green and blue) tricolor light source plate and a PMMA (polymethyl methacrylate) high-transmittance uniform light plate, the RGB tricolor light source plate is fixedly connected to the inner side wall of the lampshade, the PMMA high-transmittance uniform light plate is arranged at one end far away from the RGB tricolor light source plate, and a heat radiation fan is arranged between the RGB tricolor light source plate and the PMMA high-transmittance uniform light plate on the side wall of the lampshade;
be provided with a plurality of tristimulus lamp pearls on the RGB tricolor light source board, and be provided with three drive control chip on the RGB tricolor light source board, camera and the equal electric connection of tristimulus lamp pearl are on drive control chip.
Preferably, a front light source is arranged between the camera and the adjusting device.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses the device that lets whole background adjust is simpler, the processing production and the installation of being convenient for. In structure, the whole background plate part is eliminated, and the motor and the angle device are eliminated, so that the structure and the used devices are greatly simplified;
2. compared with the prior adjusting mode, the background color adjusting device greatly reduces the participation of personnel, has simpler links of personnel participation, does not need corresponding technical professional knowledge, and is convenient for customers to use to a great extent;
3. the utility model discloses the regulating effect to the background colour is superior to traditional background board regulating effect, because the utility model discloses a change that the background colour can be random, and then change into the colour of selecting the material of the different appearance, the whole equipment selection that just so makes is more simple and convenient, need not consider the background board of what colour each kind of material need use, only need let the background colour keep with the colour of finished product material unanimous can.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of the adjusting device of the present invention;
FIG. 3 is a schematic view of the structure of the three-color lamp bead of the present invention;
fig. 4 is a schematic diagram of the driving control chip controlling the R color connection pin of the present invention;
fig. 5 is a schematic diagram of the driving control chip controlling the B color connection pin of the present invention;
fig. 6 is a schematic diagram of the driving control chip controlling the G color connection pin of the present invention;
fig. 7 is the utility model discloses a three-colour lamp pearl pin series connection schematic diagram.
In the figure: camera 1, 2 adjusting device, 3 lamp shades, 4 RGB three primary colors light source board, 5 PMMA high printing opacity even worn-out fur, 6 cooling blower, 7 three-colour lamp pearls, 8 drive control chip, 9 front light, 10 material districts.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution:
a background color self-adjusting device for a color selector, wherein the adjustment range of the color can be fully covered, mainly comprising the following components as shown in the specification and attached figure 2: PMMA high-transmittance uniform light plate 5, lampshade 3, RGB tricolor light source plate 4 and heat dissipation fan 6, one side of camera 1 is provided with adjusting device 2, adjusting device 2 comprises lampshade 3, RGB tricolor light source plate 4 and PMMA high-transmittance uniform light plate 5, lampshade 3 is a device for fixing light source plate and uniform light plate, its structure is simple, RGB tricolor light source plate 4 is fixedly connected on the inner side wall of lampshade 3, RGB tricolor light source plate 4 is composed of tricolor lamp bead 7 with three color luminous lamp beads and drive control chip 8 capable of controlling the brightness of lamp bead, R, G, B three kinds of luminous lamp beads are mutually independent, and the control chips for controlling three kinds of lamp beads are mutually independent, drive control chip 8 is provided with three, which are respectively used for controlling R, G, B three kinds of luminous lamp beads, thereby the brightness of three colors can be adjusted arbitrarily, the PMMA high-transmittance uniform light plate 5 is arranged at one end far away from the RGB three-primary-color light source plate 4, the PMMA high-transmittance uniform light plate 5 enables light of a light source to be uniformly distributed on the surface of the PMMA high-transmittance uniform light plate, the loss of the light source is small, the light transmittance can reach 90%, the heat dissipation fan 6 is arranged on the side wall of the lampshade 3 between the RGB three-primary-color light source plate 4 and the PMMA high-transmittance uniform light plate 5, the heat dissipation fan 6 and a case heat dissipation fan used on a common computer are low in price, low in power consumption and high in.
A plurality of tricolor lamp beads 7 are arranged on the RGB tricolor light source plate 4, a plurality of tricolor lamp beads 7 are respectively connected in series corresponding to R, G, B interfaces and are finally butted on interface pins of three driving control chips 8, three driving control chips 8 are arranged on the RGB tricolor light source plate 4, the camera 1 and the tricolor lamp beads 7 are both electrically connected on the driving control chips 8, as shown in the specification and the attached drawings 4-7, pins PWR _ B +, PWR _ R +, PWR _ G + on the tricolor lamp beads 7 are respectively connected on PWR _ B +, PWR _ R +, PWR _ G + on the three driving control chips 8, pins PWR _ B-, PWR _ R-, PWR _ G-on the tricolor lamp beads 7 are respectively connected on PWR _ B-, PWR _ R-, PWR _ G-on the three driving control chips 8, and PWR _ B-, PWR _ R _ G-on the three driving control chips 8, The PWR _ R, PWR _ G pins are all communicatively connected to the camera 1 for receiving a set of reference data obtained by the camera 1.
The specific working principle is as follows: 1, the device acquires the color of the selected material by using the camera 1, and then analyzes the intensities of R, G, B three signals of the selected material by using the camera 1 to obtain a group of reference data; and 2, ensuring that no other objects except the background exist in the field of view region of the camera 1, controlling the luminous brightness of R, G, B lamp wicks by adjusting the input signal of the driving control chip 8 of the RGB tricolor light source plate 4, realizing the control of the luminous color and brightness of the tricolor lamp beads 7, and finally simulating the background color which is the same as the color of the material by comparing the R \ G \ B signal data of the material collected in the front.
The first embodiment is as follows:
the four main structures and devices of the utility model are shown in the attached figure 1 of the specification.
1. The PMMA high-light-transmission light homogenizing plate 5 is a PMMA high-light-transmission milky light homogenizing plate: the PMMA plate has the main characteristic that a light source can be well softened on a plane, so that three lampwicks of three-color luminous sources can be softened into one color, and the purpose of serving as a reference color is achieved.
2. And (6) a cooling fan: the basic function is to accelerate the heat dissipation of the whole light source device and uniformly distribute the heat of the whole light source at each part of the light source device, thereby avoiding the occurrence of local heating, protecting the service environment and prolonging the service life of the whole device.
3. RGB three primary color light source plate 4: as the description attached drawing 3 shows, the utility model discloses three-colour lamp pearl 7 of light source board adopts R, G, B three kinds of colours luminous alone and encapsulate the scheme of into the lamp pearl body, it is luminous that the angle is 120 degrees divergence formulas and gives out light, and be equipped with three TI's LED drive control chip 8 on the lamp plate, can control the electric current size in its return circuit, and then realize luminous brightness control, its three drive control chip 8's control principle is shown as description attached drawing 4-6, be used for controlling R, G, B three kinds of colours respectively, as description attached drawing 7 shows, three-colour lamp pearl 7 (r) and (r) control the wick of Blue colour, (r) and (r) control the wick of Red colour, and (r) control the wick of Green colour.
4. The structure diagram of the system of the whole application is shown in fig. 1 of the specification, the camera 1 detects the material color of the material area 10 under the action of the front light 2, for example, the green color in the material is a good material that we need, then at this time, the camera 1 records the basic parameters of R, G, B three primary colors of the green material, the threshold range of each parameter is 0-255, for example, the parameters of the three primary colors are 0: 255: 0, at this time, stopping detecting the material, turning on the adjusting device 2, allowing the camera 1 to observe the background light source, and starting the self-adjusting mode, the system will continuously adjust R, G, B the brightness of the lamp bead according to the color of the background detected by the camera 1, thereby achieving the same background light source as the material.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.