CN209828829U - A High Temperature Stirring Furnace for Lake Asphalt Production - Google Patents
A High Temperature Stirring Furnace for Lake Asphalt Production Download PDFInfo
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- CN209828829U CN209828829U CN201920159774.7U CN201920159774U CN209828829U CN 209828829 U CN209828829 U CN 209828829U CN 201920159774 U CN201920159774 U CN 201920159774U CN 209828829 U CN209828829 U CN 209828829U
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- 238000003756 stirring Methods 0.000 title claims abstract description 146
- 239000010426 asphalt Substances 0.000 title claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 239000000463 material Substances 0.000 claims abstract description 6
- 239000003638 chemical reducing agent Substances 0.000 claims description 12
- 238000009413 insulation Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 15
- 238000000034 method Methods 0.000 description 11
- 239000007788 liquid Substances 0.000 description 8
- 238000004321 preservation Methods 0.000 description 4
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000013517 stratification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
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Abstract
本实用新型涉及一种用于湖沥青生产的高温搅拌炉,包括搅拌炉本体,所述搅拌炉本体一侧设有输送湖沥青的提升机构,所述搅拌炉本体上设有与提升机构相通的入料口,所述搅拌炉本体的底部设有带有阀门的出料口,所述搅拌炉本体上设有驱动机构,所述搅拌炉本体内设有与驱动机构的输出轴连接的搅拌轴,所述搅拌轴上均匀分布有若干组搅拌桨,所述搅拌桨包括相交的第一搅拌叶和第二搅拌叶,所述第一搅拌叶和第二搅拌叶的两端均设有螺旋叶片。本实用新型通过设置第一搅拌叶、第二搅拌叶和螺旋叶片,增大搅拌范围,加快湖沥青的流动性,使搅拌的效果更佳。
The utility model relates to a high-temperature stirring furnace for producing lake asphalt, which comprises a stirring furnace body, a lifting mechanism for conveying lake asphalt is arranged on one side of the stirring furnace body, and a lifting mechanism communicating with the lifting mechanism is arranged on the stirring furnace body. The material inlet, the bottom of the stirring furnace body is provided with a discharge port with a valve, the stirring furnace body is provided with a driving mechanism, and the stirring furnace body is provided with a stirring shaft connected to the output shaft of the driving mechanism , several groups of stirring paddles are evenly distributed on the stirring shaft, and the stirring paddles include intersecting first stirring blades and second stirring blades, and both ends of the first stirring blades and the second stirring blades are provided with helical blades . The utility model enlarges the stirring range by arranging the first stirring blade, the second stirring blade and the spiral blade, accelerates the fluidity of the lake asphalt, and makes the stirring effect better.
Description
技术领域technical field
本实用新型涉及湖沥青生产的技术领域,尤其是涉及一种用于湖沥青生产的高温搅拌炉。The utility model relates to the technical field of lake asphalt production, in particular to a high-temperature stirring furnace for lake asphalt production.
背景技术Background technique
湖沥青是开采于天然沥青湖中的天然块状沥青,它与石化行业产生的沥青相比具有性能优良,价格低廉的优点,近年来在建筑行业得到了广泛的应用。由于湖沥青内含有大量的火山灰等矿物质微粒及杂质,搅拌前需要将湖沥青进行破碎,将破碎后的湖沥青放入高温搅拌炉中,加热融化为液态,再与其余的建筑原料进行混合。Lake asphalt is a natural block asphalt mined in natural asphalt lakes. Compared with asphalt produced in the petrochemical industry, it has the advantages of excellent performance and low price. It has been widely used in the construction industry in recent years. Because the lake asphalt contains a large amount of mineral particles and impurities such as volcanic ash, the lake asphalt needs to be crushed before mixing, and the crushed lake asphalt is put into a high-temperature mixing furnace, heated and melted into a liquid state, and then mixed with other building materials .
上述中的现有技术方案存在以下缺陷:由于湖沥青的流动性较差,现有的搅拌装置在搅拌混合时搅拌不均匀,容易沉积,使得生产出来的产品质量较差。The above-mentioned existing technical solutions have the following defects: due to the poor fluidity of the lake asphalt, the existing stirring device stirs unevenly during mixing and is easy to deposit, resulting in poor quality of the produced product.
实用新型内容Utility model content
本实用新型的目的是提供一种用于湖沥青生产的高温搅拌炉,解决了搅拌不均匀的问题。The purpose of the utility model is to provide a high-temperature stirring furnace for lake asphalt production, which solves the problem of uneven stirring.
本实用新型的上述实用新型目的是通过以下技术方案得以实现的:The above-mentioned utility model purpose of the utility model is achieved by the following technical solutions:
一种用于湖沥青生产的高温搅拌炉,包括搅拌炉本体,所述搅拌炉本体一侧设有输送湖沥青的提升机构,所述搅拌炉本体上设有与提升机构相通的入料口,所述搅拌炉本体的底部设有带有阀门的出料口,所述搅拌炉本体上设有驱动机构,所述搅拌炉本体内设有与驱动机构的输出轴连接的搅拌轴,所述搅拌轴上均匀分布有若干组搅拌桨,所述搅拌桨包括相交的第一搅拌叶和第二搅拌叶,所述第一搅拌叶和第二搅拌叶的两端均设有螺旋叶片。A high-temperature stirring furnace for producing lake asphalt, comprising a stirring furnace body, one side of the stirring furnace body is provided with a lifting mechanism for conveying lake asphalt, and the stirring furnace body is provided with a material inlet communicating with the lifting mechanism, The bottom of the stirring furnace body is provided with a discharge port with a valve, the stirring furnace body is provided with a driving mechanism, and the stirring furnace body is provided with a stirring shaft connected to the output shaft of the driving mechanism. Several sets of stirring blades are uniformly distributed on the shaft, and the stirring blades include intersecting first stirring blades and second stirring blades, and both ends of the first stirring blades and the second stirring blades are provided with helical blades.
通过采用上述技术方案,通过提升机构将湖沥青倒入搅拌炉本体中,有助于提高输送的效率;通过驱动机构驱动搅拌轴,搅拌轴转动带动搅拌桨发生转动,对搅拌炉本体内的湖沥青进行搅拌,第一搅拌叶和第二搅拌叶相互连接且为相交的关系,搅拌的范围较大,则在搅拌过程中对同层的湖沥青搅拌更均匀,且搅拌轴上设有若干组搅拌桨,减少分层的现象,使搅拌的效果更佳,减少由于搅拌不均匀造成产品质量下降的情况;在第一搅拌叶和第二搅拌叶的两端均设有螺旋叶片,增大与湖沥青的接触面积,提高湖沥青的流动性,使搅拌的效果更佳。By adopting the above technical scheme, the lake asphalt is poured into the mixing furnace body through the lifting mechanism, which helps to improve the efficiency of transportation; the stirring shaft is driven by the driving mechanism, and the rotation of the stirring shaft drives the stirring paddle to rotate, and the lake in the mixing furnace body Asphalt is stirred, the first stirring blade and the second stirring blade are connected to each other and are in an intersecting relationship. The mixing range is larger, and the lake asphalt of the same layer is stirred more evenly during the stirring process, and several groups of Stirring paddles reduce the phenomenon of stratification, make the stirring effect better, and reduce the decline in product quality due to uneven stirring; there are helical blades at both ends of the first stirring blade and the second stirring blade, which increases the The contact area of lake asphalt improves the fluidity of lake asphalt and makes the mixing effect better.
本实用新型进一步设置为:所述第一搅拌叶和第二搅拌叶之间的角度为80至100°。The utility model is further configured as: the angle between the first stirring blade and the second stirring blade is 80 to 100°.
通过采用上述技术方案,第一搅拌叶和第二搅拌叶之间的角度为80至100°,则搅拌桨的搅拌范围较大,有助于加强湖沥青的流动性,使搅拌的效果更佳。By adopting the above technical scheme, the angle between the first stirring blade and the second stirring blade is 80 to 100°, and the stirring range of the stirring blade is larger, which helps to strengthen the fluidity of the lake asphalt and make the stirring effect better .
本实用新型进一步设置为:所述螺旋叶片为竖直设置。The utility model is further configured as follows: the spiral blades are vertically arranged.
通过采用上述技术方案,螺旋叶片为竖直设置,相对设置的螺旋叶片在转动过程中使液态的湖沥青形成漩涡,有助于加快湖沥青的流动性,使搅拌的效果更佳。By adopting the above technical scheme, the helical blades are arranged vertically, and the oppositely arranged helical blades make the liquid lake asphalt form a vortex during the rotation process, which helps to speed up the fluidity of the lake asphalt and makes the stirring effect better.
本实用新型进一步设置为:所述搅拌炉本体的侧壁上开设有保温腔,所述保温腔内设有导热管。The utility model is further configured as follows: a heat preservation chamber is provided on the side wall of the stirring furnace body, and a heat conducting pipe is arranged in the heat preservation chamber.
通过采用上述技术方案,湖沥青搅拌前需要进行加热处理变成液态的湖沥青,通过设置导热管,在搅拌过程中对湖沥青进行加热和保温,使其保持液态的形式,减少温度下降出现凝固的可能。By adopting the above technical scheme, the lake asphalt needs to be heated before mixing to become a liquid lake asphalt. By setting the heat pipe, the lake asphalt is heated and kept warm during the mixing process to keep it in a liquid form and reduce the temperature drop and solidification possible.
本实用新型进一步设置为:所述搅拌炉本体的侧壁上设有扶梯,所述搅拌炉本体的顶部设有安全栏。The utility model is further configured as follows: an escalator is provided on the side wall of the stirring furnace body, and a safety bar is provided on the top of the stirring furnace body.
通过采用上述技术方案,在搅拌炉本体的侧壁上设置扶梯 ,当设备出现故障时,工作者通过扶梯能爬上搅拌炉本体的顶部进行检查,该设置具有较强的实用性;在搅拌炉本体的顶部设有安全栏,安全栏能保证工作者的施工安全性,减少工作者掉落的可能。By adopting the above technical scheme, an escalator is set on the side wall of the stirring furnace body. When the equipment fails, the worker can climb up to the top of the stirring furnace body for inspection through the escalator. This setting has strong practicability; in the stirring furnace There is a safety bar on the top of the main body, which can ensure the construction safety of workers and reduce the possibility of workers falling.
本实用新型进一步设置为:所述搅拌炉本体的顶部设有减速机,所述减速机位于驱动机构和搅拌轴之间。The utility model is further configured as follows: the top of the stirring furnace body is provided with a speed reducer, and the speed reducer is located between the driving mechanism and the stirring shaft.
通过采用上述技术方案,通过设置减速机,能调控搅拌轴的转动速率,控制搅拌的效果,该设置的实用性较强。By adopting the above-mentioned technical solution, by setting the speed reducer, the rotation rate of the stirring shaft can be regulated and the effect of stirring can be controlled, and this setting has strong practicability.
本实用新型进一步设置为:所述搅拌炉本体的内壁上设有挡板,所述挡板与搅拌桨之间存在间隙,所述挡板上设有若干通孔。The utility model is further configured as follows: a baffle is provided on the inner wall of the stirring furnace body, there is a gap between the baffle and the stirring paddle, and a plurality of through holes are provided on the baffle.
通过采用上述技术方案,通过设置挡板,当湖沥青流动时,挡板对湖沥青产生扰动,从而使湖沥青的混合效果更好。By adopting the above technical scheme and setting the baffle, when the lake asphalt flows, the baffle will disturb the lake asphalt, so that the mixing effect of the lake asphalt is better.
综上所述,本实用新型的有益技术效果为:In summary, the beneficial technical effects of the utility model are:
1.通过设置相交的第一搅拌叶和第二搅拌叶,其搅拌的范围较大,在搅拌过程中对同层的湖沥青搅拌更均匀,且搅拌轴上设有若干组搅拌桨,减少分层的现象,使搅拌的效果更佳,在第一搅拌叶和第二搅拌叶的两端均设有螺旋叶片,增大与湖沥青的接触面积,加快湖沥青的流动性,使搅拌的效果更佳;1. By setting the intersecting first stirring blade and the second stirring blade, the stirring range is larger, and the lake asphalt of the same layer is stirred more evenly during the stirring process, and several groups of stirring paddles are arranged on the stirring shaft to reduce the separation layer phenomenon, so that the mixing effect is better, there are spiral blades at both ends of the first mixing blade and the second mixing blade, which increases the contact area with the lake asphalt, accelerates the fluidity of the lake asphalt, and makes the mixing effect better;
2.第一搅拌叶和第二搅拌叶之间的角度为80至100°,螺旋叶片为竖直设置,有助于加快湖沥青的流动性,使搅拌的效果更佳;2. The angle between the first mixing blade and the second mixing blade is 80 to 100°, and the spiral blade is set vertically, which helps to speed up the fluidity of the lake asphalt and make the mixing effect better;
3.通过设置导热管,在搅拌过程中对湖沥青进行加热和保温,使其保持液态的形式,减少温度下降出现凝固的可能;3. By setting the heat pipe, the lake asphalt is heated and kept warm during the stirring process to keep it in a liquid form, reducing the possibility of solidification when the temperature drops;
4.通过设置挡板,当湖沥青流动时,挡板对湖沥青产生扰动,从而使湖沥青的混合效果更好。4. By setting the baffle, when the lake asphalt flows, the baffle will disturb the lake asphalt, so that the mixing effect of the lake asphalt is better.
附图说明Description of drawings
图1是本实用新型的一种用于湖沥青生产的高温搅拌炉的结构示意图。Fig. 1 is a schematic structural view of a high-temperature stirring furnace for lake asphalt production according to the present invention.
图2是本实用新型的剖视图。Fig. 2 is a sectional view of the utility model.
图中,1、搅拌炉本体;11、保温腔;12、导热管;13、扶梯;14、安全栏;15、挡板;16、通孔;2、提升机构;3、入料口;4、出料口;41、阀门;5、驱动机构;6、减速机;7、搅拌轴;8、搅拌桨;81、第一搅拌叶;82、第二搅拌叶;83、螺旋叶片。In the figure, 1. Stirring furnace body; 11. Insulation cavity; 12. Heat pipe; 13. Escalator; 14. Safety fence; 15. Baffle plate; 16. Through hole; 2. Lifting mechanism; 3. Feeding port; 4 , discharge port; 41, valve; 5, driving mechanism; 6, reducer; 7, stirring shaft; 8, stirring paddle; 81, first stirring blade; 82, second stirring blade; 83, spiral blade.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
参照图1,为本实用新型公开的一种用于湖沥青生产的高温搅拌炉,包括搅拌炉本体1,搅拌炉本体1一侧设有输送湖沥青的提升机构2。在本实施例中,提升机构2的顶部高于搅拌炉本体1的顶部,通过提升机构2将湖沥青输送到搅拌炉本体1中。Referring to Fig. 1 , it is a high-temperature stirred furnace for lake asphalt production disclosed by the utility model, which includes a stirred furnace body 1, and a lifting mechanism 2 for transporting lake asphalt is provided on one side of the stirred furnace body 1 . In this embodiment, the top of the lifting mechanism 2 is higher than the top of the stirring furnace body 1 , and the asphalt is transported into the stirring furnace body 1 through the lifting mechanism 2 .
参照图1和图2,搅拌炉本体1上设有入料口3,搅拌炉本体1底部设有出料口4。在本实施例中,入料口3与提升机构2的顶部相通,出料口4上设有阀门41,通过打开阀门41能使湖沥青流出。Referring to Fig. 1 and Fig. 2 , the stirring furnace body 1 is provided with a material inlet 3, and the bottom of the stirring furnace body 1 is provided with a discharge port 4. In this embodiment, the material inlet 3 communicates with the top of the lifting mechanism 2, and the material outlet 4 is provided with a valve 41, and the lake asphalt can flow out by opening the valve 41.
参照图1和图2,搅拌炉本体1上设有驱动机构5,驱动机构5与减速机6连接,减速机6与搅拌轴7连接。在本实施例中,搅拌轴7位于搅拌炉本体1内,驱动机构5和减速机6位于搅拌炉本体1上,驱动机构5的输出轴与减速机6连接,减速机6的输出轴伸入搅拌炉本体1内且与搅拌轴7连接,通过控制减速机6,能改变搅拌轴7的转速。Referring to FIG. 1 and FIG. 2 , the stirring furnace body 1 is provided with a driving mechanism 5 , the driving mechanism 5 is connected to a reducer 6 , and the reducer 6 is connected to a stirring shaft 7 . In this embodiment, the stirring shaft 7 is located in the stirring furnace body 1, the driving mechanism 5 and the speed reducer 6 are located on the stirring furnace body 1, the output shaft of the driving mechanism 5 is connected with the speed reducer 6, and the output shaft of the speed reducer 6 extends into the The stirring furnace body 1 is connected to the stirring shaft 7, and the speed of the stirring shaft 7 can be changed by controlling the speed reducer 6.
参照图2,搅拌轴7上均匀分布有若干组搅拌桨8,搅拌桨8包括相交的第一搅拌叶81和第二搅拌叶82。在本实施例中,第一搅拌叶81和第二搅拌叶82相互相交,且其相交点为连接在搅拌轴7上的位置,第一搅拌叶81和第二搅拌叶82之间的角度为80至100°,该角度的搅拌范围较大,第一搅拌叶81和第二搅拌叶82的两端均设有螺旋叶片83,螺旋叶片83为竖直设置,在搅拌的过程中,相对设置的螺旋叶片83会使液态的湖沥青形成漩涡,使搅拌的效果更佳。Referring to FIG. 2 , several groups of stirring paddles 8 are evenly distributed on the stirring shaft 7 , and the stirring paddles 8 include first stirring blades 81 and second stirring blades 82 intersecting. In this embodiment, the first stirring blade 81 and the second stirring blade 82 intersect each other, and the intersection point is the position connected to the stirring shaft 7, and the angle between the first stirring blade 81 and the second stirring blade 82 is 80 to 100 °, the stirring range of this angle is relatively large, the two ends of the first stirring blade 81 and the second stirring blade 82 are all provided with helical blades 83, and the helical blades 83 are vertically arranged, and in the process of stirring, they are relatively arranged The spiral blade 83 can make the liquid lake asphalt form a vortex, so that the stirring effect is better.
参照图1和图2,搅拌炉本体1的内壁上设有挡板15。在本实施例中,挡板15的侧壁固定在搅拌炉本体1的内壁上,若干个挡板15均匀分布在搅拌炉本体1的内壁上,挡板15与搅拌桨8之间存在间隙,挡板15上设有若干通孔16,搅拌过程中,湖沥青能从通孔16经过。Referring to FIG. 1 and FIG. 2 , a baffle 15 is provided on the inner wall of the stirring furnace body 1 . In this embodiment, the side wall of the baffle plate 15 is fixed on the inner wall of the stirring furnace body 1, and several baffle plates 15 are evenly distributed on the inner wall of the stirring furnace body 1, and there is a gap between the baffle plate 15 and the stirring paddle 8, The baffle plate 15 is provided with a plurality of through holes 16 through which asphalt can pass through during the stirring process.
参照图1和图2,搅拌炉本体1的侧壁上开设有保温腔11,保温腔11内设有导热管12。在本实施例中,通过设置导热管12,在搅拌过程中对湖沥青进行加热和保温,使其保持液态的形式,减少温度下降出现凝固的可能。Referring to Fig. 1 and Fig. 2, a heat preservation chamber 11 is opened on the side wall of the stirring furnace body 1, and a heat conducting pipe 12 is arranged in the heat preservation chamber 11. In this embodiment, by setting the heat pipe 12, the lake asphalt is heated and kept warm during the stirring process, so as to keep it in a liquid state and reduce the possibility of freezing when the temperature drops.
参照图1,搅拌炉本体1的侧壁上设有扶梯13,搅拌炉本体1的顶部设有安全栏14。在本实施例中,扶梯13围连接在搅拌炉本体1的外壁,由地面延伸至搅拌炉本体1的顶部,安全栏14固定在搅拌炉本体1的顶部。Referring to FIG. 1 , an escalator 13 is provided on the side wall of the stirring furnace body 1 , and a safety bar 14 is provided on the top of the stirring furnace body 1 . In this embodiment, the escalator 13 is connected to the outer wall of the stirring furnace body 1 and extends from the ground to the top of the stirring furnace body 1 , and the safety fence 14 is fixed on the top of the stirring furnace body 1 .
本实施例的实施原理为:一种用于湖沥青生产的高温搅拌炉,粉碎后的湖沥青通过提升机构2送至入料口3,通过入料口3投放到搅拌炉本体1中,启动驱动机构5,使搅拌轴7发生转动进而使搅拌桨8发生转动,第一搅拌叶81和第二搅拌叶82为相交设置,且第一搅拌叶81和第二搅拌叶82的两端竖直设置有螺旋叶片83,其搅拌的范围较大,则在搅拌过程中对同层的湖沥青搅拌更均匀,减少分层的现象,使搅拌的效果更佳,根据湖沥青的搅拌程度,通过减速机6控制搅拌轴7的旋转速度,该设置的实用性较强,在搅拌的过程中,导热管12对湖沥青起到加热和保温的效果,使其保持液态的形式,减少温度下降出现凝固的可能,有助于提高产品的质量,最后通过阀门41使湖沥青从出料口4中流出。The implementation principle of this embodiment is: a high-temperature mixing furnace used for lake asphalt production, the pulverized lake asphalt is sent to the feed port 3 through the lifting mechanism 2, and is put into the mixing furnace body 1 through the feed port 3, and starts The driving mechanism 5 rotates the stirring shaft 7 and then the stirring paddle 8. The first stirring blade 81 and the second stirring blade 82 are intersectingly arranged, and the two ends of the first stirring blade 81 and the second stirring blade 82 are vertical The helical blade 83 is provided, and its stirring range is larger, so that the lake asphalt of the same layer is stirred more evenly during the stirring process, the phenomenon of stratification is reduced, and the stirring effect is better. The machine 6 controls the rotation speed of the stirring shaft 7. This setting is more practical. During the stirring process, the heat pipe 12 has the effect of heating and insulating the lake asphalt, keeping it in a liquid state and reducing the temperature drop and solidification The possibility helps to improve the quality of the product, and finally the lake asphalt flows out from the discharge port 4 through the valve 41.
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The embodiments of this specific embodiment are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model accordingly: all equivalent changes made according to the structure, shape and principle of the present utility model are all applicable. Should be covered within the protection scope of the present utility model.
Claims (7)
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| CN113025361A (en) * | 2021-03-08 | 2021-06-25 | 南京浩轩化工科技有限公司 | Coal tar pitch preparation and processing method |
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| CN113025361A (en) * | 2021-03-08 | 2021-06-25 | 南京浩轩化工科技有限公司 | Coal tar pitch preparation and processing method |
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