CN209828660U - Composite air dehumidifying and drying system utilizing silica gel and high-voltage electric field - Google Patents
Composite air dehumidifying and drying system utilizing silica gel and high-voltage electric field Download PDFInfo
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- CN209828660U CN209828660U CN201920210946.9U CN201920210946U CN209828660U CN 209828660 U CN209828660 U CN 209828660U CN 201920210946 U CN201920210946 U CN 201920210946U CN 209828660 U CN209828660 U CN 209828660U
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- 230000005684 electric field Effects 0.000 title claims abstract description 53
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 49
- 239000000741 silica gel Substances 0.000 title claims abstract description 47
- 229910002027 silica gel Inorganic materials 0.000 title claims abstract description 47
- 238000001035 drying Methods 0.000 title claims abstract description 14
- 239000002131 composite material Substances 0.000 title claims abstract description 11
- 238000007791 dehumidification Methods 0.000 claims abstract description 72
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 claims abstract description 24
- 239000011248 coating agent Substances 0.000 claims abstract description 12
- 238000000576 coating method Methods 0.000 claims abstract description 12
- 239000004447 silicone coating Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 239000000126 substance Substances 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 230000005284 excitation Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000009423 ventilation Methods 0.000 description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000007605 air drying Methods 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000009967 tasteless effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及空气干燥领域，具体涉及一种利用硅胶和高压电场的复合空气除湿干燥系统。The utility model relates to the field of air drying, in particular to a composite air dehumidification and drying system utilizing silica gel and a high-voltage electric field.
背景技术Background technique
空气除湿领域在各种行业中都具有广泛的应用，包括加热，通风和空调；烟气脱水，天然气和有机蒸气；压缩空气干燥，蒸汽回收和包装加工行业的空气处理等。空气除湿的方法包括通风除湿、升温除湿、冷冻除湿、溶液除湿、固体除湿、干式除湿等，以及联合以上多种除湿方式的混合除湿。The field of air dehumidification has a wide range of applications in various industries, including heating, ventilation and air conditioning; flue gas dehydration, natural gas and organic vapors; compressed air drying, vapor recovery and air treatment in the packaging and processing industries, etc. Air dehumidification methods include ventilation dehumidification, heating dehumidification, freezing dehumidification, solution dehumidification, solid dehumidification, dry dehumidification, etc., as well as mixed dehumidification combined with the above dehumidification methods.
高压电场干燥技术作为一种新型的干燥技术,以它独特的常温干燥特性,对物料具有良好的保持作用；而其设备造价低廉,运行费用低的优点使其更容易进入工业生产中,能发挥重大的作用。As a new type of drying technology, high-voltage electric field drying technology, with its unique normal temperature drying characteristics, has a good retention effect on materials; and its advantages of low equipment cost and low operating cost make it easier to enter industrial production and can play significant role.
实用新型内容Utility model content
综上所述，本实用新型所要解决的技术问题是提供一种利用硅胶和高压电场的复合空气除湿干燥系统。To sum up, the technical problem to be solved by the utility model is to provide a composite air dehumidification and drying system using silica gel and high-voltage electric field.
本实用新型解决上述技术问题的技术方案如下：一种利用硅胶和高压电场的复合空气除湿干燥系统，包括硅胶除湿装置、高压电场除湿装置和抽风装置；在所述硅胶除湿装置上设有进风管，并且所述硅胶除湿装置与所述高压电场除湿装置相互连通，所述抽风装置亦连通所述高压电场除湿装置以将外部空气经所述进风管抽入并依次经过所述硅胶除湿装置和所述高压电场除湿装置；所述硅胶除湿装置内设有吸收空气中水分的硅胶涂层；所述高压电场除湿装置内形成将空气中的水分激发分离出的高压电场，在所述高压电场除湿装置内还设有吸收激发分离出的水分的氯化锂。The technical scheme of the utility model for solving the above-mentioned technical problems is as follows: a composite air dehumidification and drying system utilizing silica gel and high-voltage electric field, including a silica gel dehumidification device, a high-voltage electric field dehumidification device and an exhaust device; tube, and the silica gel dehumidification device communicates with the high-voltage electric field dehumidification device, and the exhaust device also communicates with the high-voltage electric field dehumidification device to draw external air through the air inlet pipe and pass through the silica gel dehumidification device in turn and the high-voltage electric field dehumidification device; the silica gel dehumidification device is provided with a silica gel coating that absorbs moisture in the air; a high-voltage electric field that excites and separates moisture in the air is formed in the high-voltage electric field dehumidification device, and in the high-voltage electric field The dehumidification device is also provided with lithium chloride which absorbs and excites the separated moisture.
本实用新型的有益效果是：空气先被硅胶涂层吸收水分一次除湿，然后再进入高压电场将其夹带的水分激发分离出来并被氯化锂吸收进行二次除湿，空气依次进行两次除湿后被排放，除湿效率高能保证排放空气的干燥度，并且一次除湿不消耗任何能量，整个系统具有能耗低的优点。The beneficial effect of the utility model is: the air is firstly dehumidified by the silica gel coating to absorb moisture once, and then enters the high-voltage electric field to excite and separate the entrained moisture and is absorbed by lithium chloride for secondary dehumidification, and the air is dehumidified twice in turn. It is discharged, and the high dehumidification efficiency can ensure the dryness of the discharged air, and no energy is consumed for one dehumidification, and the whole system has the advantage of low energy consumption.
在上述技术方案的基础上，本实用新型还可以做如下改进：On the basis of the above technical solution, the utility model can also be improved as follows:
进一步，所述硅胶除湿装置包括第一壳体和塑料支柱；所述第一壳体的一侧设有所述进风管；所述塑料支柱设有多个，其均匀设置在所述第一壳体的内部，每一个所述塑料支柱的表面均涂有所述硅胶涂层；所述第一壳体与所述进风管相对的一侧通过第一风管连通所述高压电场除湿装置。Further, the silica gel dehumidification device includes a first shell and a plastic pillar; one side of the first shell is provided with the air inlet pipe; there are multiple plastic pillars, which are evenly arranged on the first Inside the casing, the surface of each of the plastic pillars is coated with the silicone coating; the side of the first casing opposite to the air inlet pipe communicates with the high-voltage electric field dehumidification device through the first air pipe .
采用上述进一步方案的有益效果是：空气与硅胶涂层的接触面积大，有利于硅胶涂层吸收空气中的水分。The beneficial effect of adopting the above further scheme is that the contact area between the air and the silica gel coating is large, which is beneficial for the silica gel coating to absorb moisture in the air.
进一步，所述高压电场除湿装置包括高压发生器、第二壳体、电极板和接地板；所述第二壳体的一侧通过所述第一风管连通所述第一壳体，其另一侧通过第二风管连通所述抽风装置；所述氯化锂处于所述第二壳体内且对应所述第二风管端口的位置处；Further, the high-voltage electric field dehumidification device includes a high-voltage generator, a second casing, an electrode plate and a grounding plate; one side of the second casing communicates with the first casing through the first air duct, and the other One side communicates with the exhaust device through a second air duct; the lithium chloride is located in the second housing and corresponds to the port of the second air duct;
所述电极板和所述接地板分别通过绝缘杆上下相对固定在所述第二壳体的内部，所述高压发生器处于所述第二壳体的外侧并通过导线连接所述电极板，所述接地板接地设置以与所述电极板之间形成高压电场；在所述电极板上均匀设有若干电极针。The electrode plate and the grounding plate are relatively fixed up and down inside the second housing through insulating rods, and the high voltage generator is located outside the second housing and connected to the electrode plate through wires, so The grounding plate is grounded to form a high-voltage electric field with the electrode plate; a number of electrode needles are uniformly arranged on the electrode plate.
采用上述进一步方案的有益效果是：通过高压电场将空气中的水分激发分离出来并被氯化锂吸收进行二次除湿。The beneficial effect of adopting the above further solution is: the moisture in the air is excited and separated by the high-voltage electric field and absorbed by lithium chloride for secondary dehumidification.
进一步，所述抽风装置包括第三壳体、抽风机和排风管；所述第三壳体的一侧通过所述第二风管连通所述第二壳体，其另一侧设有所述排风管；在所述第三壳体内设有将干燥的空气通过所述排风管排出的所述抽风机。Further, the exhaust device includes a third housing, an exhaust fan and an exhaust pipe; one side of the third housing communicates with the second housing through the second air duct, and the other side is provided with the The air exhaust pipe; the exhaust fan that discharges the dry air through the air exhaust pipe is arranged in the third casing.
进一步，所述第一壳体、所述第二壳体以及所述第三壳体分别可开合的设有箱门。Further, the first housing, the second housing and the third housing are respectively provided with doors which can be opened and closed.
采用上述进一步方案的有益效果是：便于检修各个壳体的内部工况。The beneficial effect of adopting the above further scheme is that it is convenient to check and repair the internal working conditions of each casing.
附图说明Description of drawings
图1为本实用新型的整体三维图；Fig. 1 is the overall three-dimensional figure of the utility model;
图2为本实用新型的剖视图；Fig. 2 is a sectional view of the utility model;
图3为高压电场除湿装置和抽风装置的内部结构图。Fig. 3 is a diagram of the internal structure of the high-voltage electric field dehumidification device and the ventilation device.
附图中，各标号所代表的部件列表如下：In the accompanying drawings, the list of parts represented by each label is as follows:
1、进风管，2、氯化锂，3、第一壳体，4、塑料支柱，5、第一风管，6、高压发生器，7、第二壳体，8、电极板，9、接地板，10、第二风管，11、绝缘管，12、电机针，13、第三壳体，14、抽风机，15、排风管。1. Air inlet pipe, 2. Lithium chloride, 3. First shell, 4. Plastic pillar, 5. First air pipe, 6. High voltage generator, 7. Second shell, 8. Electrode plate, 9 , grounding plate, 10, second air pipe, 11, insulating pipe, 12, motor needle, 13, third housing, 14, exhaust fan, 15, exhaust pipe.
具体实施方式Detailed ways
以下结合附图对本实用新型的原理和特征进行描述，所举实例只用于解释本实用新型，并非用于限定本实用新型的范围。The principles and features of the present utility model are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the utility model, and are not used to limit the scope of the utility model.
如图1-3所示，一种利用硅胶和高压电场的复合空气除湿干燥系统，包括硅胶除湿装置、高压电场除湿装置和抽风装置。在所述硅胶除湿装置上设有进风管1，并且所述硅胶除湿装置与所述高压电场除湿装置相互连通，所述抽风装置亦连通所述高压电场除湿装置以将外部空气经所述进风管1抽入并依次经过所述硅胶除湿装置和所述高压电场除湿装置。所述硅胶除湿装置内设有吸收空气中水分的硅胶涂层。所述高压电场除湿装置内形成将空气中的水分激发分离出的高压电场，在所述高压电场除湿装置内还设有吸收激发分离出的水分的氯化锂2。As shown in Figure 1-3, a composite air dehumidification and drying system using silica gel and high-voltage electric field, including silica gel dehumidification device, high-voltage electric field dehumidification device and exhaust device. An air inlet pipe 1 is provided on the silica gel dehumidification device, and the silica gel dehumidification device communicates with the high-voltage electric field dehumidification device. The air duct 1 draws in and passes through the silica gel dehumidification device and the high-voltage electric field dehumidification device in sequence. The silica gel dehumidification device is provided with a silica gel coating that absorbs moisture in the air. The high-voltage electric field dehumidification device forms a high-voltage electric field that excites and separates moisture in the air, and lithium chloride 2 that absorbs and excites the separated moisture is also provided in the high-voltage electric field dehumidification device.
所述硅胶除湿装置包括第一壳体3和塑料支柱4。所述第一壳体3的一侧设有所述进风管1。所述塑料支柱4设有多个，其均匀设置在所述第一壳体3的内部，每一个所述塑料支柱4的表面均涂有所述硅胶涂层。所述第一壳体3与所述进风管1相对的一侧通过第一风管5连通所述高压电场除湿装置。硅胶涂层即硅胶干燥剂是一种高活性吸附材料，通常是用硅酸钠和硫酸反应，并经老化、酸泡等一系列后处理过程而制得。硅胶属非晶态物质，其化学分子式为mSiO2.nH2O。不溶于水和任何溶剂，无毒无味，化学性质稳定，除强碱、氢氟酸外不与任何物质发生反应。硅胶的化学组份和物理结构，决定了它具有许多其它同类材料难以取代的特点。硅胶干燥剂吸附性能高、热稳定性好、化学性质稳定、有较高的机械强度等。空气先被硅胶除湿装置的硅胶涂层吸收水分一次除湿，每一个所述塑料支柱4的表面均涂有所述硅胶涂层，使得空气与硅胶涂层的接触面积大，有利于硅胶涂层吸收空气中的水分。The silica gel dehumidification device includes a first shell 3 and a plastic support 4 . One side of the first casing 3 is provided with the air inlet pipe 1 . There are multiple plastic pillars 4, which are evenly arranged inside the first housing 3, and the surface of each of the plastic pillars 4 is coated with the silicone coating. The side of the first housing 3 opposite to the air inlet pipe 1 communicates with the high voltage electric field dehumidification device through a first air pipe 5 . Silica gel coating, that is, silica gel desiccant, is a highly active adsorption material, which is usually prepared by reacting sodium silicate and sulfuric acid, and undergoing a series of post-treatment processes such as aging and acid foaming. Silica gel is an amorphous substance, and its chemical formula is mSiO2.nH2O. Insoluble in water and any solvent, non-toxic and tasteless, stable in chemical properties, and does not react with any substance except strong alkali and hydrofluoric acid. The chemical composition and physical structure of silica gel determine that it has many characteristics that other similar materials cannot replace. Silica gel desiccant has high adsorption performance, good thermal stability, stable chemical properties, and high mechanical strength. The air is first dehumidified by the silica gel coating of the silica gel dehumidification device, and the surface of each of the plastic pillars 4 is coated with the silica gel coating, so that the contact area between the air and the silica gel coating is large, which is conducive to the absorption of the silica gel coating moisture in the air.
所述高压电场除湿装置包括高压发生器6、第二壳体7、电极板8和接地板9。所述第二壳体7的一侧通过所述第一风管5连通所述第一壳体3，其另一侧通过第二风管10连通所述抽风装置。所述氯化锂2处于所述第二壳体7内且对应所述第二风管10端口的位置处。所述电极板8和所述接地板9分别通过绝缘杆11上下相对固定在所述第二壳体7的内部，所述高压发生器6处于所述第二壳体7的外侧并通过导线连接所述电极板8，所述接地板9接地设置以与所述电极板8之间形成高压电场。在所述电极板8上均匀设有若干电极针12。当介质内部没有电荷源时，在两种介质的交界面上，电荷守恒性决定了电荷积蓄，其极性为：在电场作用下，两种层迭的欧姆流体界面上有电荷产生，如果在激发电极附近介质的电荷松弛时间大于远离电极处介质的电荷松弛时间，界面上的电荷与激发电极的极性相反，界面上的剪切力与行波方向相同，则向前驱动；如果激发电极附近的电荷松弛时间小于较远介质的电荷松弛时间，那么界面上的电荷与激发电极的极性相同，剪切力的方向与行波方向相反，形成向后驱动。通常情况下，物料可以假设为均匀电介质，介电常数受外界影响较小，电荷松弛时间主要由电导率决定，对于低电压或高频率情况，电极发射的电荷主要聚集在电极附近，从数量级上看，当电介质带电时，其电导率要比不带电时大，电导率梯度导致了松弛时间自电极向外递增，向后驱动。当在高电压或低频率时，在电极极性反向之前，电极发射的电荷跨越过中线，形成了与前面相反的情况，从而正向驱动.不管正向驱动还是反向驱动都会使物料中的水分子脱出或使氢键断开，达到脱水目的。通过高压电场除湿装置中的高压电场将空气中剩余的水分有效的激发分离出来，激发分离出来的水分被氯化锂吸收进行二次除湿，除湿效率高能保证排放空气的干燥度。The high-voltage electric field dehumidification device includes a high-voltage generator 6 , a second casing 7 , an electrode plate 8 and a ground plate 9 . One side of the second housing 7 communicates with the first housing 3 through the first air duct 5 , and the other side communicates with the air extractor through the second air duct 10 . The lithium chloride 2 is located in the second housing 7 and at a position corresponding to the port of the second air pipe 10 . The electrode plate 8 and the grounding plate 9 are relatively fixed up and down inside the second casing 7 through insulating rods 11, and the high voltage generator 6 is located outside the second casing 7 and connected by wires. The electrode plate 8 and the ground plate 9 are grounded to form a high voltage electric field with the electrode plate 8 . Several electrode needles 12 are uniformly arranged on the electrode plate 8 . When there is no charge source inside the medium, on the interface between the two media, the charge conservation determines the charge accumulation, and its polarity is: under the action of an electric field, there is charge generated on the interface of the two stacked ohmic fluids. The charge relaxation time of the medium near the excitation electrode is longer than the charge relaxation time of the medium away from the electrode, the charge on the interface is opposite to the polarity of the excitation electrode, and the shear force on the interface is in the same direction as the traveling wave, so it is driven forward; if the excitation electrode The nearby charge relaxation time is shorter than the charge relaxation time of the far medium, then the polarity of the charge on the interface is the same as that of the excitation electrode, and the direction of the shear force is opposite to the direction of the traveling wave, forming a backward drive. Normally, the material can be assumed to be a uniform dielectric, the dielectric constant is less affected by the outside world, and the charge relaxation time is mainly determined by the conductivity. For low voltage or high frequency conditions, the charges emitted by the electrodes are mainly gathered near the electrodes. From the order of magnitude See, when the dielectric is charged, its conductivity is greater than when it is not charged, and the conductivity gradient causes the relaxation time to increase outward from the electrode, driving backwards. When at high voltage or low frequency, before the polarity of the electrode is reversed, the charge emitted by the electrode crosses the neutral line, forming the opposite situation to the previous one, so that it is driven forward. No matter whether it is driven forward or reversed, it will make the material in the The water molecules come out or the hydrogen bonds are broken to achieve the purpose of dehydration. The high-voltage electric field in the high-voltage electric field dehumidification device effectively stimulates and separates the remaining moisture in the air, and the separated moisture is absorbed by lithium chloride for secondary dehumidification. The high dehumidification efficiency can ensure the dryness of the discharged air.
所述抽风装置包括第三壳体13、抽风机14和排风管15。所述第三壳体13的一侧通过所述第二风管10连通所述第二壳体7，其另一侧设有所述排风管15。在所述第三壳体13内设有将干燥的空气通过所述排风管15排出的所述抽风机14。所述第一壳体3、所述第二壳体7以及所述第三壳体13分别可开合的设有箱门，便于检修各个壳体的内部工况。The exhaust device includes a third housing 13 , an exhaust fan 14 and an exhaust pipe 15 . One side of the third casing 13 communicates with the second casing 7 through the second air pipe 10 , and the other side is provided with the exhaust pipe 15 . The exhaust fan 14 is provided in the third casing 13 to discharge dry air through the exhaust pipe 15 . The first housing 3 , the second housing 7 and the third housing 13 are provided with openable and closable doors, which facilitate inspection and maintenance of the internal working conditions of each housing.
以上所述仅为本实用新型的较佳实施例，并不用以限制本实用新型，凡在本实用新型的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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