CN209825121U - Anti-sticking mechanism of roller coating device - Google Patents
Anti-sticking mechanism of roller coating device Download PDFInfo
- Publication number
- CN209825121U CN209825121U CN201920228021.7U CN201920228021U CN209825121U CN 209825121 U CN209825121 U CN 209825121U CN 201920228021 U CN201920228021 U CN 201920228021U CN 209825121 U CN209825121 U CN 209825121U
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- China
- Prior art keywords
- roller
- preforming
- heat preservation
- annular
- preservation steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000007761 roller coating Methods 0.000 title claims abstract description 33
- 230000007246 mechanism Effects 0.000 title claims abstract description 23
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 52
- 239000010959 steel Substances 0.000 claims abstract description 52
- 238000004321 preservation Methods 0.000 claims abstract description 45
- 239000007788 liquid Substances 0.000 claims abstract description 19
- 238000009434 installation Methods 0.000 claims abstract description 13
- 230000000694 effects Effects 0.000 claims abstract description 8
- 238000003825 pressing Methods 0.000 claims description 17
- 238000000576 coating method Methods 0.000 claims description 14
- 239000011248 coating agent Substances 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 241000541656 Carex marina Species 0.000 abstract description 33
- 230000009471 action Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000010345 tape casting Methods 0.000 abstract 1
- 239000002002 slurry Substances 0.000 description 58
- 238000003860 storage Methods 0.000 description 23
- 235000011194 food seasoning agent Nutrition 0.000 description 18
- 241000206607 Porphyra umbilicalis Species 0.000 description 12
- 241001474374 Blennius Species 0.000 description 9
- 230000008901 benefit Effects 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 238000009955 starching Methods 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 3
- 238000007581 slurry coating method Methods 0.000 description 3
- 239000002344 surface layer Substances 0.000 description 3
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 239000004278 EU approved seasoning Substances 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 239000006188 syrup Substances 0.000 description 1
- 235000020357 syrup Nutrition 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The utility model relates to a sea sedge goods processing equipment technical field specifically is an antiseized mechanism of roller coating device, installs the output side at heat preservation steel roller, and this antiseized mechanism includes that a plurality of axial intervals set up the annular stria on the roll surface of heat preservation steel roller and set up the preforming subassembly at heat preservation steel roller output side, preforming subassembly includes that installation pole and a plurality of install respectively on the installation pole and correspond the complex preforming with the annular stria, the effect end of preforming inserts and is close the annular stria position department of predetermineeing thick liquid layer surface place height department. The utility model discloses an annular stria on the heat preservation steel roll surface and insert the preforming control sea sedge piece in the annular stria smoothly pass through the roller coat device and not stick to the roller or roll up, and the preforming is not direct action in the thick liquids on the sea sedge piece, and traditional line ball mode relatively can guarantee that the sea sedge piece is smooth-going through and but greatly reduced is to the knife coating side effect of the thick liquids on the sea sedge piece more, is showing and guarantees the thick liquids degree of consistency, improves production efficiency greatly.
Description
Technical Field
The utility model relates to a sea sedge goods technical field especially relates to an antiseized mechanism of roller coating device.
Background
The laver is crisp and tender after being baked, and is melted in the mouth, and especially after being seasoned, the laver is shaken into the delicious laver by adding the grease, the salt and other seasonings. Current sandwich sea sedge processing, adopt sponge roller and line ball compound mode to scribble thick liquid generally, but the operation is very inconvenient, be difficult to overcome the laver piece and follow the roller set problem of rolling up or rolling down, it easily makes the thick liquids adhesion at the line ball to roll up, firstly, make the laver piece thick liquids layer inhomogeneous, there is the syrup phenomenon of piling up easily, seriously influence production efficiency and the roast ripe effect of sea sedge, secondly, the thick liquids condensation on the line ball becomes thick after a period of time, make the thickness of line ball each department differ, further influence the dish and starch the degree of consistency, the line ball is also easy to break simultaneously, short-lived.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an antiseized mechanism of roller coating device effectively overcomes the laver piece problem of rolling up, guarantees the laver piece and scribbles the thick liquid degree of consistency.
The utility model discloses a technical solution be:
the anti-sticking mechanism of roller coat device installs the output side at the heat preservation steel roller, and this anti-sticking mechanism includes that a plurality of axial intervals set up the annular stria on the roll surface of heat preservation steel roller and set up the preforming subassembly at the heat preservation steel roller output side, the preforming subassembly includes that installation pole and a plurality of install respectively on the installation pole and correspond the complex preforming with the annular stria, the effect end of preforming inserts and is close to the annular stria position department of predetermineeing thick liquid layer surface place height department.
Preferably, the annular fine groove has a width of 1.0mm to 1.5mm and a depth of 1.0mm to 2.0 mm.
Preferably, the interval between two adjacent annular thin grooves in the axial direction is 8cm-12 cm.
Preferably, the tablet is crescent shaped.
Preferably, the top of the pressing sheet is in a flat plate shape with threaded holes, mounting holes are respectively formed in the positions, corresponding to the threaded holes, of the mounting rod, and the pressing sheet is connected with the mounting rod through fasteners penetrating through and fixed in the mounting holes and the threaded holes.
Preferably, circulating constant-temperature water is introduced into the heat-preservation steel roller, and the water temperature is 60-70 ℃.
Preferably, the roller surfaces at two sides of the opening of the annular slot are provided with convex rings, and the sum of the volumes of the two convex rings at the same circumferential position is equal to the volume of the annular slot at the position.
The utility model has the advantages that:
the utility model discloses an antiseized mechanism is including setting up the annular stria on heat preservation steel roller roll surface and setting up the preforming subassembly at heat preservation steel roller output side, preforming subassembly includes the preforming that the effect end inserted annular stria, through the annular stria on the heat preservation steel roller roll surface and insert the interior preforming control sea sedge piece of annular stria smooth-going through roller coat device and not stick to the roller or roll up, the thick liquids of preforming direct action on the sea sedge piece are not directly used in the preforming, traditional line ball mode relatively can guarantee the smooth-going and blade coating side effect of the thick liquids of passing through and greatly reduced on the sea sedge piece more, show and guarantee the thick liquids degree of consistency, the thick liquids phenomenon of piling up does not basically appear on the sea sedge piece, do benefit to and guarantee to toast the quality, and the preforming is long permanent long when continuously using, do benefit to continuous production operation.
Furthermore, the convex rings are respectively and radially arranged on the roller surfaces of the heat-preservation steel rollers on two sides of the opening of the annular groove in a protruding mode, the sum of the volumes of the two convex rings at the same circumferential position is equal to the volume of the annular groove at the position, so that the seasoning slurry extruded from the annular groove is just filled in the notch formed by the convex rings, the uniformity of the surface layer of the slurry can be further ensured, the phenomenon of slurry accumulation on the sea sedge sheets is avoided, and the problem that the luminosity of the roller surface of the heat-preservation steel roller is damaged due to friction contact of the roller surface of the heat-preservation steel roller can be further avoided by the convex rings.
Drawings
Fig. 1 is a top view of the roller coating device of the present invention.
Fig. 2 is a partial schematic view of the P-part shown in fig. 1.
Fig. 3 is a schematic structural view of a roller coating device comprising the anti-sticking mechanism of the present invention.
Description of reference numerals:
800. a roller coating device; 10. a heat-insulating steel roller; 11. an annular slot; 12. a convex ring; 20. a slurry storage plate; 21. a distance adjustment assembly; 22. an angle adjustment assembly; 23. a wear-resistant side plate; 30. a roller coating frame; 31. a first cross member; 32. a second cross member; 41. mounting a rod; 42. tabletting; 50. a driven roller set; 51. a swing frame; 52. a swing cylinder; 53. a driven roller; 61. a slurry storage tank; 62. a grouting pipe; 63. grouting pump; 70. a position switch.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings:
as shown in fig. 1 to 3, the present embodiment provides a roller coating apparatus, where the front and the back of the roller coating apparatus 800 are respectively butted with a conveying line, specifically: the roller coating device 800 comprises a roller coating rack 30, a slurry storage plate 20, a heat preservation steel roller 10, a driven roller group 50 and a pressing sheet assembly.
The heat preservation steel roller 10 is driven by a power mechanism and can be horizontally and rotatably installed on the roller coating rack 30, the slurry storage plate 20 is installed on the roller coating rack 30 at the input side of the heat preservation steel roller 10, a slurry outlet is reserved between the bottom end of the slurry storage plate 20 and the roller surface of the heat preservation steel roller 10, seasoning slurry is put into the slurry storage plate 20 during roller coating, a slurry storage space is formed between the slurry storage plate 20 and the heat preservation steel roller 10, and due to the fact that the seasoning slurry is sticky, the slurry is generally kept in the slurry storage space when the heat preservation steel roller 10 does not operate. In order to meet the requirements of feeding of seasoning slurry, sanitation and the like, the roller coating device 800 further comprises a grouting pipe 62 and a slurry storage tank 61, the slurry storage tank 61 is arranged beside the conveying line, the grouting pipe 62 is horizontally and transversely arranged on the roller coating rack 30, a grouting opening of the grouting pipe is directed towards the slurry storage plate 20, the grouting pipe 62 is communicated to an outlet of the grouting pump 63 through a pipeline, the slurry storage tank 61 is communicated to an inlet of the grouting pump 63 through a pipeline, and the grouting pump 63 is started to add the seasoning slurry in the slurry storage tank 61 into a slurry storage space when the seasoning slurry needs to be added.
In order to separate the upper piece from the lower piece and prevent the upper piece from being adhered together during production, the upper piece and the lower piece are staggered at intervals on a conveying line, the heat-preservation steel roller 10 is composed of a central shaft and two rollers fixedly arranged on the central shaft, two ends of the central shaft are arranged on a roller coating rack 30 through bearings, one end of the central shaft is in transmission connection with a power mechanism, a space is reserved between the two rollers, each roller is correspondingly provided with a slurry storage plate 20, and the front slurry storage plate 20 and the rear slurry storage plate 20 which correspond to each other are respectively corresponding to the upper piece roller coating position 102 and the lower piece roller coating position 104. Store up thick liquid flitch 20 and be the ascending U type structure of opening, including bottom plate and two curb plates of vertical connection bottom plate both sides respectively, one side that is close to heat preservation steel roller 10 of two curb plates is connected with wear-resisting curb plate 23, wear-resisting curb plate 23 and heat preservation steel roller 10 terminal surface sliding fit can guarantee through wear-resisting curb plate 23 that the thick liquids of flavouring only goes out from the grout outlet.
In order to adjust and realize the preset slurry coating amount according to specific conditions, the roll coating machine frame 30 of the embodiment comprises a first cross beam 31 and a second cross beam 32 which are arranged in front and back and staggered up and down, the second cross beam 32 is arranged close to the slurry outlet, and the first cross beam 31 is arranged above the second cross beam 32 and on one side far away from the heat preservation steel roll 10. The bottom of one side of the slurry storage plate 20, which is far away from the slurry outlet, is connected with a distance adjusting assembly 21, the distance adjusting assembly 21 comprises an angle plate and a distance adjusting body, the angle plate is hung on the first cross beam 31, and the distance adjusting body is in threaded fit with the angle plate and penetrates through a threaded hole in the angle plate to abut against the first cross beam 31. The two ends of one side, close to the slurry outlet, of the slurry storage plate 20 are respectively connected with an angle adjusting assembly 22, the angle adjusting assembly 22 comprises a side block and an angle adjusting body, the side block is correspondingly positioned above the second cross beam 32, the angle adjusting body is in threaded fit with the side block and penetrates through a threaded hole in the side block to abut against the second cross beam 32, the width of the slurry outlet and the angle of the slurry storage plate 20 are adjusted through the angle adjusting assembly 22 and the distance adjusting assembly 21, and therefore the preset slurry coating amount is achieved, and the slurry coating amount is generally 0.03g/cm2～0.05g/cm2。
Since the laver sheets are intermittently fed to the roll coating station, if the driven roll group 50 is always kept to be in contact with the insulating steel roll 10, the slurry on the insulating steel roll 10 is coated on the driven roll group 50 when no laver sheet passes through, and thus the slurry adhered to the driven roll group 50 is adhered to the lower surface of the laver sheet when the laver sheet passes through, which easily causes the laver sheet not to smoothly pass through the roll coating device 800, and may be rewound or otherwise be defective. Therefore, the driven roller set 50 of the present embodiment is driven by a pneumatic mechanism and is installed on the roll coating frame 30 below the insulated steel roll 10 in a manner of being capable of swinging up and down, and when the sea sedge sheet passes through, the driven roller set 50 is lifted up and abuts against the lower surface of the sea sedge sheet to help the sea sedge sheet pass through smoothly and be conveyed to the rear conveying line, and when the sea sedge sheet does not exist, the driven roller set 50 swings down and is away from the insulated steel roll 10.
As a preferred embodiment of the driven roller set 50, the driven roller set 50 of this embodiment includes a swing frame 51, swing cylinders 52 and driven rollers 53, two sides of the middle of the swing frame 51 are rotatably mounted on the roll coating machine frame 30, the swing cylinders 52 are vertically mounted on the roll coating machine frame 30 and movably connected with the front ends of the swing frames 51, and preferably, two swing cylinders 52 are provided and symmetrically connected with the front ends of the swing frames 51. The driven roller 53 is movably sleeved at the rear end of the swing frame 51, when a seaweed sheet passes through the swing cylinder 52, the swing cylinder 52 contracts downwards to drive the driven roller 53 to swing upwards to correspond to the lower end of the heat preservation steel roller 10, and when the seaweed sheet passes through the rear swing cylinder 52, the driven roller 53 is driven to swing downwards to be far away from the heat preservation steel roller 10.
For avoiding because the thick liquids of flavouring adhesion drives the sea sedge piece and rolls up along with heat preservation steel roll 10 on the heat preservation steel roll 10, lead to the sea sedge piece can not smooth-going pass through or lead to the sea sedge piece to scribble thick liquid inhomogeneous, this embodiment uses innovative structure to solve this problem: the tabletting assembly is horizontally arranged on the roller coating rack 30 at the output side of the heat-insulating steel roller 10 and inserted into the annular slot 11, and the tabletting assembly and the annular slot 11 on the roller surface of the heat-insulating steel roller 10 form an anti-sticking mechanism of the roller coating device 800 in the embodiment. The pressing sheet assembly comprises an installation rod 41 and a plurality of pressing sheets 42 which are respectively installed on the installation rod 41 and are correspondingly matched with the annular narrow grooves 11, the installation rod 41 is horizontally installed on the roller coating rack 30, the top of each pressing sheet 42 is in a flat plate shape with a threaded hole, installation holes are respectively formed in the installation rod 41 corresponding to the positions of the threaded holes, and the pressing sheets 42 are connected with the installation rod 41 through fasteners penetrating through and being fixed in the installation holes and the threaded holes. The pressing sheets 42 are crescent-shaped, the action ends of the pressing sheets 42 are inserted into the positions of the annular thin grooves 11 close to the surfaces of the starching sea sedge sheets, the interval between two adjacent axial annular thin grooves 11 is 8cm-12cm, the width of the annular thin grooves 11 is controlled to be 1.0mm-1.5mm, and the depth is 1.0mm-2.0mm, so that the amount of the seasoning slurry entering the annular thin grooves 11 is small, the seasoning slurry can be cleaned out to the surface layer of the slurry by the pressing sheets 42 and basically does not accumulate due to small amount and fluidity, and when the heat preservation steel roller 10 rotates to the output side with the seasoning slurry, the action ends of the pressing sheets 42 jointly limit the starching sea sedge sheets below without rolling, the starching sea sedge sheets are controlled to smoothly pass through the roller coating device 800 without being adhered to the rollers by the annular thin grooves 11 on the roller surface of the heat preservation steel roller 10 and the pressing sheets 42 inserted into the annular thin grooves 11, and the sizing sea sedge sheets 42 do not directly act on the slurry on the, compared with the traditional line pressing mode, the device can ensure that the seaweed slices smoothly pass through, greatly reduce the side effect of scraping and coating the slurry on the seaweed slices, obviously ensure the uniformity of the slurry, and basically avoid the slurry accumulation phenomenon on the starched seaweed slices.
Furthermore, the convex rings 12 are respectively and radially arranged on the roller surfaces of the heat preservation steel rollers 10 on two sides of the opening of the annular thin groove 11 in a protruding mode, the sum of the volumes of the two convex rings 12 at the same circumferential position is equal to the volume of the annular thin groove 11 at the position, therefore, the seasoning slurry extruded from the annular thin groove 11 just fills the notch formed by the convex rings 12, the surface layer uniformity of the slurry can be further ensured, the slurry accumulation phenomenon cannot occur on the starching sea sedge sheets, the convex rings 12 can also avoid the direct frictional contact of the slurry storage plate 20 and the roller surfaces of the heat preservation steel rollers 10, and the roller surface luminosity of the heat preservation steel rollers 10 is ensured. In addition, in order to avoid the condensation of the seasoning slurry, circulating constant-temperature water is introduced into the heat-preservation steel roller 10, and the water temperature is 60-70 ℃.
In addition, the roller coating machine frame 30 on the front side of the slurry outlet is respectively provided with a position switch 70 which is electrically connected with an electric control system, the upper roller coating position and the lower roller coating position are respectively provided with one position switch 70, the position switches 70 preferably adopt photoelectric sensors, when the tail end of a seaweed sheet passes through and is sensed by the position switches 70, the swing cylinder 52 acts to swing the driven roller 53 upwards, the power mechanism works to drive the heat preservation steel roller 10 to rotate, the seaweed sheet is moved backwards to be conveyed and simultaneously to roll and coat seasoning slurry on the upper surface of the seaweed sheet, then the running time is set according to the length of the large seaweed sheet and the conveying speed, and when the running time reaches, the driven roller group 50 swings downwards and the heat preservation steel roller 10 stops rotating.
The roll coating method or process of the roll coating apparatus 800 of this embodiment is: the sea sedge sheets are conveyed to a roller coating position along a conveying line, when the position switch 70 senses the tail end of the sea sedge sheets, the driven roller group 50 swings upwards to a position right below the lower end of the heat preservation steel roller 10 and is attached to the sea sedge sheets, the heat preservation steel roller 10 rotates to drive seasoning slurry to be coated on the upper surfaces of the sea sedge sheets through a slurry outlet in a roller coating mode while walking, the seasoning slurry on the roller surface of the heat preservation steel roller 10 is transferred to the sea sedge sheets and then rotates continuously, the sea sedge sheets are driven to walk backwards, meanwhile, the action ends of the pressing sheets 42 extrude the seasoning slurry in the annular thin grooves 11 of the heat preservation steel roller 10, the sea sedge sheets are limited by downwards pressing the seasoning slurry in the annular thin grooves 11, the sea sedge sheets are guaranteed to smoothly pass through without being stuck to the rollers, the slurry; and when the running time is up, the driven roller group 50 swings downwards, the heat preservation steel roller 10 stops rotating, and the seasoning paste is kept in the paste storage space.
Having shown and described the fundamental principles and the principal features of the invention and its advantages, it will be understood by those skilled in the art that the present invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.
Claims (7)
1. The anti-sticking mechanism of roller coat device installs the delivery side at the heat preservation steel roller, and its characterized in that, this anti-sticking mechanism include that a plurality of axial intervals set up the annular stria on the roll surface of heat preservation steel roller and set up the preforming subassembly at the heat preservation steel roller delivery side, the preforming subassembly includes that installation pole and a plurality of install respectively on the installation pole and correspond the complex preforming with the annular stria, the effect end of preforming inserts the annular stria position department that is close to predetermine thick liquid layer surface position department.
2. The anti-sticking mechanism for a roll coating apparatus according to claim 1, wherein said annular fine groove has a width of 1.0mm to 1.5mm and a depth of 1.0mm to 2.0 mm.
3. The anti-sticking mechanism for a roll coating apparatus according to claim 1, wherein the interval between two axially adjacent annular slots is 8cm to 12 cm.
4. The anti-stiction mechanism for a roll coating apparatus of claim 1, where the sheeting is crescent shaped.
5. The anti-adhesion mechanism for the roller coating device as claimed in claim 1, wherein the pressing sheet is flat with threaded holes at the top, the mounting rod is provided with mounting holes corresponding to the threaded holes, and the pressing sheet is connected with the mounting rod by fasteners passing through and fixed in the mounting holes and the threaded holes.
6. The anti-sticking mechanism of the roller coating device according to claim 1, characterized in that circulating constant temperature water is introduced into the heat-preservation steel roller, and the water temperature is 60-70 ℃.
7. The anti-sticking mechanism of the roller coating device according to any one of claims 1 to 6, characterized in that the roller surfaces at two sides of the opening of the annular slot are provided with convex rings, and the sum of the volumes of the two convex rings at the same circumferential position is equivalent to the volume of the annular slot at the position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920228021.7U CN209825121U (en) | 2019-02-21 | 2019-02-21 | Anti-sticking mechanism of roller coating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920228021.7U CN209825121U (en) | 2019-02-21 | 2019-02-21 | Anti-sticking mechanism of roller coating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209825121U true CN209825121U (en) | 2019-12-24 |
Family
ID=68904238
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920228021.7U Expired - Fee Related CN209825121U (en) | 2019-02-21 | 2019-02-21 | Anti-sticking mechanism of roller coating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209825121U (en) |
-
2019
- 2019-02-21 CN CN201920228021.7U patent/CN209825121U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191224 |
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| CF01 | Termination of patent right due to non-payment of annual fee |