CN209811424U - Wire feeder with real-time detection of welding wire quantity and protective gas flow - Google Patents
Wire feeder with real-time detection of welding wire quantity and protective gas flow Download PDFInfo
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- CN209811424U CN209811424U CN201920659301.3U CN201920659301U CN209811424U CN 209811424 U CN209811424 U CN 209811424U CN 201920659301 U CN201920659301 U CN 201920659301U CN 209811424 U CN209811424 U CN 209811424U
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Abstract
The utility model discloses a send silk machine with welding wire volume and protective gas flow real-time detection, including the mounting panel, wire feeding mechanism is installed in the front of mounting panel, send a button, welding wire reset button, send a resistance ware and wire reel, the back mounted of mounting panel has a motor, still including setting up the main control panel at the mounting panel back, send a motor and main control panel electricity to be connected, still including setting up the gas flow sensor and the gas proportion sensor who send a motor department at the mounting panel back, gas flow sensor and gas proportion sensor all are connected with the main control panel electricity, the main control panel still even has the control display screen. The utility model discloses a send silk machine is guaranteeing that the welding send a stable base on, has increased the detection function of CO2 proportion among welding wire surplus, protective gas flow size and the protective gas among the welding process, has integrateed all kinds of sensors and advanced control technology, can in time remind the workman when above-mentioned parameter appears unusually, has guaranteed welded high efficiency and high quality.
Description
Technical Field
The utility model relates to a send a machine, concretely relates to send a machine with welding wire volume and protective gas flow real-time detection.
Background
The existing wire feeder at home and abroad basically has the function of wire feeding, and does not aim at the residual quantity of welding wires, the flow of protective gas and CO in the protective gas in the welding process2The proportion is detected, so that a welder is required to pay attention to the change of the welding conditions frequently in the welding process, the welding process is interrupted due to the fact that a welding wire is used up, or the flow of protective gas does not reach the standard, or the purity and the mixing proportion of the protective gas are not correct, and the groove is unqualified due to the welding gas outlet hole and is reworked frequently.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that the existing wire feeder can not feed the residual quantity of welding wires, protect the gas flow and CO2The content is monitored in real time, so that the welding process is easily interrupted, and the product is unqualified; aim at provides a send a machine with welding wire volume and protective gas flow real-time detection, on guaranteeing that the welding send a stable basis, increased among the welding process welding wire surplus, protective gas flow size and protective gas CO2 proportional detection function, can in time remind the workman when above-mentioned parameter appears unusually, guaranteed welded high efficiency and high quality.
The utility model discloses a following technical scheme realizes:
the utility model relates to a send silk machine with welding wire volume and protective gas flow real-time detection, including the mounting panel, wire feeding mechanism is installed in the front of mounting panel, send a button, welding wire reset button, send a resistance ware and wire reel, the back mounted of mounting panel has a wire feeding motor, send the wire feeding wheel rotation of wire feeding motor drive wire feeding mechanism to send a silk, still including setting up the main control panel at the mounting panel back, send a motor and be connected with the main control panel electricity, still including setting up gas flow sensor and the gas proportion sensor who send a motor department at the mounting panel back, gas flow sensor and gas proportion sensor all are connected with the main control panel electricity, the main control panel still even has the control display screen.
The utility model discloses a send silk machine is guaranteeing that the welding send a stable base on, has increased the detection function of CO2 proportion among welding wire surplus, protective gas flow size and the protective gas among the welding process, has integrateed all kinds of sensors and advanced control technology, can in time remind the workman when above-mentioned parameter appears unusually, has guaranteed welded high efficiency and high quality.
The utility model discloses a theory of operation: when welding is needed, a welding wire disc is installed on a wire feeding resistor, after the welding wire disc is fixed, a welding wire reset button is pressed, then a welding wire penetrates through a wire feeding wheel of a wire feeding mechanism by using the wire feeding button and penetrates through a welding gun to a conductive nozzle, after the welding is started, a wire feeding motor drives the wire feeding mechanism to perform wire feeding action, meanwhile, a main control panel collects the rotating speed of the wire feeding motor through an encoder of the wire feeding motor, and the use amount of the welding wire is calculated through a system program embedded in the main control panel, so that the residual amount of the welding wire disc can be determined, the residual amount is displayed on a control display screen in real time, and when the residual amount reaches a set minimum value, the system can remind and alarm on the control display screen, so that a welder knows that the welding wire needs to; in the welding process, the gas flow sensor can detect the flow of the welding protection gas in real time, and the gas proportion sensor can detect CO in the welding protection mixed gas2The content proportion is processed by a system program embedded in the main control panel, and the flow of the protective gas and the CO in the mixed gas are displayed on a control display screen in real time2When the flow rate of the shielding gas and the CO in the mixed gas2When the proportion reaches the preset minimum value, the system can control the display screen to alarm, and simultaneously the system can control the wire feeding powerThe machine stops feeding wire to ensure the welding quality and avoid reworking.
The embedding has open full digital control system in the master control board, makes the utility model discloses a but send a machine compatibility multiple brand welding power supply, through this control system, the user can select for use different welding power supply as required, like Miller P-450, Lincoln DC-400, bear millet PCW-300, bear millet MPS-500, bear millet DPS-500P etc..
The welding power supply device further comprises a power supply control board and a power supply adapter board which are arranged on the back face of the mounting board, and the power supply control board and the power supply adapter board are used for carrying out communication conversion on welding power supplies of different manufacturers and different types.
The protective cover is covered above the wire reel and plays a role in protecting the wire reel.
The utility model discloses well digital control system who adopts is prior art, and consequently the main control board is prior art with the concrete electric connection mode who send a motor, gas flow sensor, gas proportional sensor etc. and do not do too much explanation here.
Compared with the prior art, the utility model, following advantage and beneficial effect have:
1. the utility model relates to a send silk machine with welding wire volume and protective gas flow real-time detection send a stable basis guaranteeing to weld, increased welding wire surplus, protective gas flow size and protective gas in CO in the welding process2The proportion detection function can remind workers in time when the parameters are abnormal, so that the high efficiency and high quality of welding are ensured;
2. the utility model relates to a send silk machine with welding wire volume and protective gas flow real-time detection adopts advanced open full digital control system platform, but compatible multiple brand welding source, can choose for use different welding source as required through this control system user.
3. The utility model relates to a send silk machine with welding wire volume and protective gas flow real-time detection, the top cover of welding wire dish is equipped with the safety cover, plays the guard action to the welding wire dish.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:
FIG. 1 is a schematic front view of the present invention;
fig. 2 is a schematic view of the back structure of the present invention.
Reference numbers and corresponding part names in the drawings:
1-wire feeding mechanism, 2-wire feeding button, 3-welding wire reset button, 4-wire feeding resistor, 5-welding wire disc, 6-main control board, 7-power control board, 8-power adapter board, 9-wire feeding motor, 10-current sensor, 11-gas flow sensor and 12-gas proportion sensor.
Detailed Description
To make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the following examples and drawings, and the exemplary embodiments and descriptions thereof of the present invention are only used for explaining the present invention, and are not intended as limitations of the present invention.
Example 1
As shown in fig. 1, the utility model relates to a send silk machine with welding wire volume and protective gas flow real-time detection, including the mounting panel, wire feeder 1 is installed in the front of mounting panel, send silk button 2, welding wire reset button 3, send a resistance ware 4 and wire reel 5, the back mounted of mounting panel has a wire feeding motor 9, the wire feeding wheel that send silk motor 9 drive wire feeder 1 rotates and send a silk, a serial communication port, still including setting up the main control panel 6 at the mounting panel back, current sensor 10, it is connected with the main control panel 6 electricity to send silk motor 9, still including setting up gas flow sensor 11 and the gas proportional sensor 12 of sending silk motor 9 department at the mounting panel back, gas flow sensor 11 and gas proportional sensor 12 all are connected with the main control panel 6 electricity, main control panel 6 still even has the control display screen.
The utility model discloses a theory of operation: when welding is needed, the wire reel is firstly installed on the wire feeding resistance device, after the fixation is finished, the wire resetting button is pressed down, and then the wire feeding button is used for enabling the welding wire to penetrate through the wire feeding wheel of the wire feeding mechanism and penetrate through the welding wireAfter the gun reaches the conductive nozzle and the installation is finished, after the welding is started, the wire feeding motor drives the wire feeding mechanism to perform wire feeding action, meanwhile, the main control board collects the rotating speed of the wire feeding motor through an encoder of the wire feeding motor, and the use amount of the welding wire is calculated through a system program embedded in the wire feeding motor, so that the residual amount of the welding wire disc can be determined, the size of the residual amount is displayed on a control display screen in real time, when the residual amount reaches a set minimum value, the system can remind and alarm on the control display screen, and a welder knows that the welding wire needs to be replaced; in the welding process, the gas flow sensor can detect the flow of the welding protection gas in real time, and the gas proportion sensor can detect CO in the welding protection mixed gas2The content proportion is processed by a system program embedded in the main control panel, and the flow of the protective gas and the CO in the mixed gas are displayed on a control display screen in real time2When the flow rate of the shielding gas and the CO in the mixed gas2When the proportion reaches the preset minimum value, the system can give an alarm by controlling the display screen, and simultaneously the system can control the wire feeding motor to stop feeding wires, so that the welding quality is ensured, and rework is avoided.
Preferably, the main control panel is embedded with an open type all-digital control system, so that the wire feeder of the utility model is compatible with various brand welding power supplies, and through the control system, a user can select different welding power supplies as required, such as Miller P-450, Lincoln DC-400, bear valley PCW-300, bear valley MPS-500, bear valley DPS-500P and the like.
Preferably, the welding power supply device further comprises a power supply control board 7 and a power supply adapter board 8 which are arranged on the back face of the mounting board and used for carrying out communication conversion on welding power supplies of different manufacturers and different types.
Preferably, a protective cover is covered above the wire reel to protect the wire reel.
The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above description is only the embodiments of the present invention, and is not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (4)
1. A wire feeder with real-time detection of welding wire amount and protective gas flow comprises a mounting plate, wherein a wire feeding mechanism (1), a wire feeding button (2), a welding wire reset button (3), a wire feeding resistor (4) and a welding wire disc (5) are arranged on the front surface of the mounting plate, a wire feeding motor (9) is arranged on the back surface of the mounting plate, the wire feeding motor (9) drives a wire feeding wheel of the wire feeding mechanism (1) to rotate to feed wires, the wire feeding device is characterized by further comprising a main control board (6) and a current sensor (10), wherein the main control board (6) and the current sensor are arranged on the back face of the mounting board, the wire feeding motor (9) is electrically connected with the main control board (6), the wire feeding device further comprises a gas flow sensor (11) and a gas proportion sensor (12), the gas flow sensor (11) and the gas proportion sensor (12) are arranged on the back face of the mounting board and are electrically connected with the main control board (6), and the main control board (6) is further connected with a control display screen.
2. The wire feeder with real-time detection of the amount of welding wire and the amount of shielding gas flow according to claim 1, characterized in that an open type all-digital control system is embedded in the main control board (6).
3. The wire feeder with real-time detection of welding wire amount and shielding gas flow rate according to claim 1, characterized by further comprising a power control board (7) and a power adapter board (8) arranged on the back of the mounting board.
4. Wire feeder with real-time detection of the amount of welding wire and the flow of shielding gas according to claim 1, characterized in that a protective cover is covered above the wire reel (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920659301.3U CN209811424U (en) | 2019-05-09 | 2019-05-09 | Wire feeder with real-time detection of welding wire quantity and protective gas flow |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920659301.3U CN209811424U (en) | 2019-05-09 | 2019-05-09 | Wire feeder with real-time detection of welding wire quantity and protective gas flow |
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| Publication Number | Publication Date |
|---|---|
| CN209811424U true CN209811424U (en) | 2019-12-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920659301.3U Active CN209811424U (en) | 2019-05-09 | 2019-05-09 | Wire feeder with real-time detection of welding wire quantity and protective gas flow |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113843486A (en) * | 2021-10-18 | 2021-12-28 | 中国船舶重工集团公司第七一六研究所 | Guarantee system and guarantee method for welding workstation |
| CN113857633A (en) * | 2021-10-22 | 2021-12-31 | 唐山松下产业机器有限公司 | Welding wire residual quantity estimation method and estimation device |
-
2019
- 2019-05-09 CN CN201920659301.3U patent/CN209811424U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113843486A (en) * | 2021-10-18 | 2021-12-28 | 中国船舶重工集团公司第七一六研究所 | Guarantee system and guarantee method for welding workstation |
| CN113857633A (en) * | 2021-10-22 | 2021-12-31 | 唐山松下产业机器有限公司 | Welding wire residual quantity estimation method and estimation device |
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