CN209807055U - Batching system for processing pickles - Google Patents
Batching system for processing pickles Download PDFInfo
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- CN209807055U CN209807055U CN201822265346.0U CN201822265346U CN209807055U CN 209807055 U CN209807055 U CN 209807055U CN 201822265346 U CN201822265346 U CN 201822265346U CN 209807055 U CN209807055 U CN 209807055U
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Abstract
The utility model discloses a batching system for processing pickles, which comprises a solid batching system, a liquid batching system, a stirring device, a negative pressure air exhaust device and a control system; the solid batching system comprises a solid raw material bin, a screw conveying device, a metering bin and a solid buffering bin, and the liquid batching system comprises a liquid raw material tank, a liquid buffering tank, a peristaltic pump and a return pump; the stirring device is connected with the negative pressure air extraction device. The utility model discloses replaced manual operation, degree of automation is high, effectively improves work efficiency, has reduced the manual weighing and has had the error and the condition such as the wrong throwing of throwing, and product quality is more stable to at the in-process of stirring, it is incessant to weigh the operation, and work efficiency is high, weighs the precision height.
Description
Technical Field
The utility model belongs to the technical field of the pickled vegetable production, in particular to feed proportioning system to pickled vegetable processing.
Background
At present, the seasoning process in the pickle industry is mainly manual blending, and firstly, an operator is required to measure raw materials correspondingly metered from a raw material bin according to a process formula; then, the raw materials are conveyed to a mixing bin from a warehouse through a transfer trolley by an operator, and a plurality of raw materials are stirred and mixed; the operator then transports the mixed material to a buffer bin.
Therefore, the existing batching process needs a large amount of manual work, the automation degree is not high, and the batching efficiency is seriously influenced.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art, the utility model provides a high, the high feed proportioning system to pickles processing of weighing precision of work efficiency.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a feed proportioning system to pickles processing which characterized in that: comprises a solid batching system, a liquid batching system, a stirring device, a negative pressure air extraction device and a control system;
the stirring device is provided with a feed inlet and a liquid inlet;
the solid material proportioning system comprises a plurality of solid material bins, a screw conveying device is arranged at a discharge port of each solid material bin, a metering bin is arranged below the discharge port of each screw conveying device, a discharge control valve is arranged at the outlet end of each metering bin, the same solid buffer bin is arranged below the metering bins, a first discharge control valve is arranged at the outlet end of each solid buffer bin, and the solid buffer bins are correspondingly connected with feed ports on a plurality of stirring devices through solid conveying pipelines;
the liquid batching system comprises a plurality of liquid raw material tanks, each liquid raw material tank is communicated with the same liquid buffer tank through a raw material conveying pipeline, each liquid raw material tank is provided with a peristaltic pump for injecting raw materials into the liquid buffer tank, the outlet end of the liquid buffer tank is provided with a second discharging control valve, and the liquid buffer tanks are correspondingly connected with liquid inlets of a plurality of stirring devices through liquid conveying pipelines respectively;
the stirring device is connected with the negative pressure air extraction device, and the negative pressure air extraction device adopts an air extraction pump to extract air from the stirring device to form negative pressure, so that the raw materials are sucked into the stirring device from the solid buffer bin and the liquid buffer tank.
As above, an ingredient system for pickles processing, its characterized in that: the liquid buffer tank is provided with a return pump, three-way valves are respectively arranged on a plurality of liquid conveying pipelines matched with the liquid buffer tank, and each three-way valve is respectively communicated with the liquid raw material tank, the return pump and the liquid buffer tank; the outlet end of the liquid raw material tank is connected with a branch pipe, two ends of the branch pipe are respectively communicated with the inlet end and the outlet end of the peristaltic pump, and the branch pipe is provided with an electromagnetic control valve.
As above, an ingredient system for pickles processing, its characterized in that: and the air suction pump and the peristaltic pump on the negative pressure air suction device are connected with a computer through a frequency converter.
The utility model discloses following beneficial effect has:
1. the utility model discloses the feed proportioning system is automatic operation control, and operating personnel only need on touch-sensitive screen control system according to demand input information, and the feed proportioning system just can be according to the prescription automatic control measurement of setting for to the raw materials after will measuring automatically is carried for agitating unit and is stirred. The manual operation is replaced, the automation degree is high, the working efficiency is effectively improved, the conditions that the manual weighing has errors, the error throwing and the missing throwing are reduced, and the product quality is more stable.
2. The utility model discloses the feed proportioning system includes solid surge bin and liquid buffer tank, can carry out the buffer memory to the raw materials after measurement and the mixture, makes the feed proportioning system at the in-process of stirring, and the measurement operation is incessant, and work efficiency is high.
3. The utility model discloses feed proportioning system includes measurement storehouse and peristaltic pump, and the measurement accuracy is high, and the solid that the measurement is good and liquid pass through the restriction that pipeline negative pressure carried can not receive space and throwing material point position, but arbitrary angle is carried.
Drawings
FIG. 1 is a schematic structural view of the batching system of the present invention;
in the figure: 1. a solid dosing system; 11. a solid raw material bin; 12. a screw conveyor; 13. A metering bin; 14. a solid buffer bin; 2. a liquid dosing system; 21. a liquid feedstock tank; 22. A liquid buffer tank; 23. a peristaltic pump; 24. a return pump; 3. a stirring device; 4. a negative pressure air extractor.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
As shown in fig. 1, an ingredient system for pickles processing is characterized in that: comprises a solid batching system 1, a liquid batching system 2, a stirring device 3, a negative pressure air extraction device 4 and a control system;
the stirring device 3 is provided with a feed inlet and a liquid inlet;
the solid batching system 1 comprises a plurality of solid raw material bins 11, a screw conveying device 12 is arranged at a discharge port of each solid raw material bin 11, a metering bin 13 is arranged below the discharge port of each screw conveying device 12, a discharge control valve is arranged at an outlet end of each metering bin 13, the same solid buffer bin 14 is arranged below each metering bin 13, a first discharge control valve is arranged at an outlet end of each solid buffer bin 14, and the solid buffer bins 14 are respectively connected with feed ports on a plurality of stirring devices 3 in a one-to-one correspondence manner through solid conveying pipelines;
the liquid batching system 2 comprises a plurality of liquid material tanks 21, each liquid material tank 21 is respectively communicated with the same liquid buffer tank 22 through a material conveying pipeline, each liquid material tank 21 is provided with a peristaltic pump 23 for injecting raw materials into the liquid buffer tank 22, the outlet end of the liquid buffer tank 22 is provided with a second discharging control valve, and the liquid buffer tanks 22 are respectively connected with the liquid inlets of the plurality of stirring devices 3 in a one-to-one correspondence mode through liquid conveying pipelines;
the stirring device 3 is connected with a negative pressure air extraction device 4, and the negative pressure air extraction device 4 adopts an air extraction pump to extract air from the stirring device 3 to form negative pressure so as to suck the raw materials from the solid buffer bin 14 and the liquid buffer tank 22 into the stirring device 3.
In the application, the liquid buffer tank 22 is equipped with a return pump 24, three-way valves are respectively installed on a plurality of liquid conveying pipelines matched with the liquid buffer tank 22, and each three-way valve is respectively communicated with the liquid raw material tank 21, the return pump 24 and the liquid buffer tank 22; the outlet end of the liquid raw material tank 21 is connected with a branch pipe, two ends of the branch pipe are respectively communicated with the inlet end and the outlet end of the peristaltic pump 23, and the branch pipe is provided with an electromagnetic control valve.
During operation, realize the disconnection of liquid buffer tank 22 through the three-way valve switching, return pump 24 communicates with the raw materials conveying line that single liquid head tank 2 communicates simultaneously, and return pump 24 impresses this single liquid head tank 2 inside with the remaining stoste on the raw materials conveying line that single liquid head tank 2 communicates, and the effect of branch pipe lies in supplying stoste pump to go into in the liquid head tank 2.
In this application, the air pump and the peristaltic pump 23 on the negative pressure air extractor 4 are connected with the computer through a frequency converter.
In the application, the computer is internally preset with the metering ratio of each raw material required by the processing of the pickled vegetables, and the data input end of the computer is connected with the touch screen.
The working process is as follows: when the batching system starts to work, an operator calculates the metering required by each solid raw material and each liquid raw material according to a preset formula, and transmits a metering signal to the screw conveying device 12 and the peristaltic pump 23, meanwhile, the control system controls to open all discharging control valves needing to be opened, the metering bin 13 meters the raw materials output from the solid raw material bin 11 according to preset metering, the peristaltic pump 23 accurately meters the liquid raw materials output from the liquid raw material tank 21 according to preset metering, the metered raw materials enter the solid buffer bin 14 and the liquid buffer tank 22, and then the raw materials are input into the stirring device 3 from the solid buffer bin 14 and the liquid buffer tank 22 to be stirred.
The above, only be the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the present invention, the technical solution and the utility model concept of the present invention should be covered within the protection scope of the present invention.
Claims (3)
1. The utility model provides a feed proportioning system to pickles processing which characterized in that: comprises a solid batching system (1), a liquid batching system (2), a stirring device (3), a negative pressure air extraction device (4) and a control system;
the stirring device (3) is provided with a feeding hole and a liquid inlet;
the solid material proportioning system (1) comprises a plurality of solid material bins (11), a screw conveying device (12) is arranged at a discharge hole of each solid material bin (11), a metering bin (13) is arranged below the discharge hole of each screw conveying device (12), a discharge control valve is arranged at an outlet end of each metering bin (13), the same solid buffer bin (14) is arranged below each metering bin (13), a first discharge control valve is arranged at an outlet end of each solid buffer bin (14), and the solid buffer bins (14) are respectively connected with feed inlets on a plurality of stirring devices (3) in a one-to-one correspondence manner through solid conveying pipelines;
the liquid batching system (2) comprises a plurality of liquid raw material tanks (21), each liquid raw material tank (21) is communicated with the same liquid buffer tank (22) through a raw material conveying pipeline, each liquid raw material tank (21) is provided with a peristaltic pump (23) for injecting raw materials into the liquid buffer tank (22), the outlet end of the liquid buffer tank (22) is provided with a second discharging control valve, and the liquid buffer tanks (22) are correspondingly connected with liquid inlets on the stirring devices (3) through liquid conveying pipelines;
the stirring device (3) is connected with the negative pressure air extraction device (4), and the negative pressure air extraction device (4) adopts an air extraction pump to extract air from the stirring device (3) to form negative pressure so as to suck the raw materials from the solid buffer bin (14) and the liquid buffer tank (22) into the stirring device (3).
2. The batching system for the pickling process of claim 1, characterized in that: the liquid buffer tank (22) is provided with a return pump (24), a plurality of liquid conveying pipelines matched with the liquid buffer tank (22) are respectively provided with a three-way valve, and each three-way valve is respectively communicated with the liquid raw material tank (21), the return pump (24) and the liquid buffer tank (22); the outlet end of the liquid raw material tank (21) is connected with a branch pipe, the two ends of the branch pipe are respectively communicated with the inlet end and the outlet end of the peristaltic pump (23), and the branch pipe is provided with an electromagnetic control valve.
3. The batching system for the pickling process of claim 1, characterized in that: the air suction pump on the negative pressure air suction device (4) and the peristaltic pump (23) are connected with a computer through a frequency converter.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201822265346.0U CN209807055U (en) | 2018-12-31 | 2018-12-31 | Batching system for processing pickles |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201822265346.0U CN209807055U (en) | 2018-12-31 | 2018-12-31 | Batching system for processing pickles |
Publications (1)
Publication Number | Publication Date |
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CN209807055U true CN209807055U (en) | 2019-12-20 |
Family
ID=68870649
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201822265346.0U Expired - Fee Related CN209807055U (en) | 2018-12-31 | 2018-12-31 | Batching system for processing pickles |
Country Status (1)
Country | Link |
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CN (1) | CN209807055U (en) |
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2018
- 2018-12-31 CN CN201822265346.0U patent/CN209807055U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191220 Termination date: 20211231 |