CN209805618U - Stator and rotor combination system based on visual identification - Google Patents
Stator and rotor combination system based on visual identification Download PDFInfo
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- CN209805618U CN209805618U CN201920872706.5U CN201920872706U CN209805618U CN 209805618 U CN209805618 U CN 209805618U CN 201920872706 U CN201920872706 U CN 201920872706U CN 209805618 U CN209805618 U CN 209805618U
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Abstract
The utility model relates to a decide, rotor attach together system based on visual identification, a serial communication port, including the robot that is equipped with special frock, the robot is located the assembly station, is equipped with the stock district and attaches together the workstation in the working radius of robot scope, has put the rotor in the stock district, attaches together and is equipped with the stator on the workstation and is used for shooing and judges the high visual detector in stator center, and the assembly line is carried the material carrying platform to the assembly station when the material carrying platform is located the working radius of robot within range. The utility model provides a pair of motor is decided, rotor attaches together system based on visual identification adopts the visual identification detector to detect frame stator center height, and the testing result transmits for the accurate location of robot. By adopting the system, the motor stator mounting device is suitable for the precise mounting of motor stators of various models, and the mounting quality of the motor is improved. Compare with traditional artifical mode, the utility model discloses the adjustment speed is fast, the position is accurate, prevents that human factor from leading to the rotor to collide with the stator tip, has improved production quality and production efficiency.
Description
Technical Field
The utility model relates to a decide, rotor attaches together unit based on visual identification belongs to middle-size and small-size motor intelligence and makes the field.
background
motor enterprises belong to labor-intensive industries and mainly use manual operation as a main part. Meanwhile, the air gap of the motor is small, the minimum is 0.22mm, and the assembly is difficult. Traditional decide, the rotor attaches together and all adopts artifical mode, and the position of artificial adjustment electric motor rotor leads to the rotor to collide with stator inner chamber and tip easily, causes stator coil to break pressure, and production efficiency is low, the quality is unstable.
disclosure of Invention
the utility model aims at providing an automatic assembly decides, system of rotor.
In order to achieve the purpose, the technical scheme of the utility model provides a decide, rotor attach together system based on visual identification, a serial communication port, including the robot that is equipped with special frock, the robot is located the assembly station, is equipped with stock district and attaches together the workstation in the working radius scope of robot, has put the rotor in the stock district, attaches together and is equipped with the stator on the workstation and is used for shooing and judges the high visual detector in stator center, and the material carrying platform is located the working radius scope of robot when the assembly line will carry the material carrying platform to the assembly station;
The material loading platform is provided with an RFID label; the assembly line is provided with a position detection unit for detecting whether the material loading platform moves in place; RFID read-write equipment used for interacting with the RFID label is arranged beside the assembly line;
the robot, the vision detector and the assembly line are all controlled by a control system, and the control system is also connected with a position detection unit and RFID read-write equipment.
Preferably, the control system comprises a master control PLC and an inquiry terminal, the master control PLC and the inquiry terminal are connected with the server through a field level switch, meanwhile, the RFID read-write equipment and the position detection unit are also connected with the server through the field level switch, and the master control PLC is connected with the robot, the vision detector and the production line through a remote IO port.
The utility model provides a pair of motor is decided, rotor attaches together system based on visual identification adopts the visual identification detector to detect frame stator center height, and the testing result transmits for the accurate location of robot. By adopting the system, the motor stator mounting device is suitable for the precise mounting of motor stators of various models, and the mounting quality of the motor is improved. Compare with traditional artifical mode, the utility model discloses the adjustment speed is fast, the position is accurate, prevents that human factor from leading to the rotor to collide with the stator tip, has improved production quality and production efficiency.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Detailed Description
The present invention will be further described with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that various changes and modifications of the present invention may be made by those skilled in the art after reading the teachings of the present invention, and these equivalents also fall within the scope of the appended claims.
as shown in fig. 1, the utility model provides a decide, rotor attach together system based on visual identification includes attach together workstation 1, stator 2, visual detector 3 (detection station), assembly line 4, rotor 5, robot 6, special frock 7 etc. specifically sees process specific configuration table:
The functions of the main equipment of the control system are divided as shown in the following table:
The control system is a cooperative integrated system composed of various hardware devices and a plurality of application software systems. The system adopts a three-layer structure, namely service and data management (an information management layer), centralized monitoring and equipment scheduling (a monitoring scheduling layer) and multi-task execution equipment (an equipment control layer).
The control system collects production process data, assembly process data, logistics control data and quality detection data of a production site through a field bus, so that the management of production tasks, progress tracking, quality and process data control, product overall process tracing and the like are effectively managed, and the following aims are achieved:
Mastering the workshop production condition in real time, monitoring the equipment state in the production process and the like;
Reasonably arranging production work orders and monitoring completion conditions in production scheduling;
The production process is traced, and the punctual yield is improved;
monitoring the production state, and improving the quality of finished products;
The utility model discloses an operating procedure:
the first step is as follows: and receiving an order of the MES on the upper layer, and decomposing the machine base, the iron core, the pole number and the installation mode of the product according to the model.
The second step is that: and transmitting the decomposed (base, iron core, pole number and installation) formula information to the master control PLC.
the third step: and (5) manually verifying, and checking whether the rotor in the material storage area is the same as the production requirement by personnel.
the third step: and feeding materials from the upper station, reading the RFID tracking code after the material loading platform arrives at the station and the production system receives the in-place signal, and displaying the assembly process card in the current preamble of the product at the terminal of the current station according to the tracking code.
The fourth step: the robot is started after all preparations are made.
The fifth step: the vision controller takes a picture to judge the height of the center of the stator and transmits the picture to the robot,
And a sixth step: the robot snatchs the rotor, penetrates the rotor external member to stator inner chamber through special frock according to the signal position of feedback.
The seventh step: after the RFID chip is installed, when the robot is placed on a material carrying platform of the conveying line, the tracking code is generated and written into the RFID chip.
eighth step: when the material loading platform arrives at each station, the production system reads the RFID tracking code after receiving the in-place signal, and the assembly process card in the current preamble of the product is displayed at the terminal of the current station according to the tracking code.
the ninth step: and detecting the station, recording detection information, recording unqualified carriers according to the tracing code, and directly shunting the unqualified carriers to a rework station after the unqualified carriers exit the detection station.
The tenth step: and (4) refluxing the material carrying platform, and emptying the tracing code of the RFID by the production system when the material carrying platform reflows.
The utility model provides high product quality and production efficiency, specifically contrast as follows:
comparison of efficiency of the Multi-pack Unit
Claims (2)
1. The stator and rotor combination system based on visual identification is characterized by comprising a robot (6) provided with a special tool (7), wherein the robot (6) is positioned at an assembly station, a material storage area and a combination workbench (1) are arranged in the working radius range of the robot (6), a rotor (5) is stored in the material storage area, a stator (2) and a visual detector (3) for photographing and judging the center height of the stator (2) are arranged on the combination workbench (1), and the material carrying table is positioned in the working radius range of the robot (6) when the assembly line (4) conveys the material carrying table to the assembly station;
the material loading platform is provided with an RFID label; a position detection unit for detecting whether the material loading platform moves in place is arranged on the assembly line (4); RFID read-write equipment for interacting with the RFID label is arranged beside the assembly line (4);
The robot (6), the vision detector (3) and the production line (4) are controlled by a control system, and the control system is also connected with a position detection unit and RFID read-write equipment.
2. The stator and rotor combination system based on visual identification as claimed in claim 1, wherein the control system comprises a master control PLC and an inquiry terminal, the master control PLC and the inquiry terminal are connected with the server through a field level switch, the RFID read-write device and the position detection unit are also connected with the server through the field level switch, and the master control PLC is connected with the robot (6), the visual detector (3) and the assembly line (4) through a remote IO port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920872706.5U CN209805618U (en) | 2019-06-11 | 2019-06-11 | Stator and rotor combination system based on visual identification |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920872706.5U CN209805618U (en) | 2019-06-11 | 2019-06-11 | Stator and rotor combination system based on visual identification |
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| Publication Number | Publication Date |
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| CN209805618U true CN209805618U (en) | 2019-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920872706.5U Active CN209805618U (en) | 2019-06-11 | 2019-06-11 | Stator and rotor combination system based on visual identification |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110112870A (en) * | 2019-06-11 | 2019-08-09 | 上海电机系统节能工程技术研究中心有限公司 | A kind of stator and rotor of view-based access control model identification attach together system |
-
2019
- 2019-06-11 CN CN201920872706.5U patent/CN209805618U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110112870A (en) * | 2019-06-11 | 2019-08-09 | 上海电机系统节能工程技术研究中心有限公司 | A kind of stator and rotor of view-based access control model identification attach together system |
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