CN209801157U - Integrated reaction kettle system - Google Patents

Abstract

The utility model discloses an integration reation kettle system belongs to chemical industry filling system field, and its technical scheme main points are including a plurality of reation kettle, a plurality of liquid filling machine and intercommunication pipeline structure between them, pipeline structure includes house steward, a plurality of first minute pipe and a plurality of second minute pipe, every reation kettle and a first minute pipe intercommunication, every the liquid filling machine divides the pipe intercommunication with a second, first minute pipe and second minute pipe all with house steward intercommunication, every the electromagnetic switch valve is installed to first minute pipe. The utility model discloses have improve equipment resource utilization's effect.

Description

Integrated reaction kettle system

Technical Field

The utility model relates to a chemical industry filling system technical field, more specifically say, it relates to an integration reation kettle system.

Background

The filling machine is mainly a small class of products in a packaging machine and is mainly used for filling liquid into barrels or bottles. Because of its high degree of automation, the filling is efficient, receives more and more attention in the oil and chemical industry field.

At present, a Chinese utility model patent with publication number CN204412224U discloses an improved spray drying reaction kettle production line, which comprises a reaction kettle, a storage tank, a filling machine and a hydraulic pump; connect between reation kettle, stock chest, spray drying tower through the pipeline for the material transports under complete inclosed environment, has prevented the workman and has contacted, causes secondary pollution to the material, is equipped with the hydraulic oil pump between reation kettle and stock chest, is connected with a liquid filling machine between stock chest and spray drying tower, makes the material transport speed accelerate, increases the productivity.

The above prior art solutions have the following drawbacks: a reation kettle production line is connected with a liquid filling machine, but in the chemical production process, often there are multiple product, and also different to the order volume of product to can lead to partial production line to appear being in the stagnation state for a long time, a plurality of liquid filling machines do not carry out the production activity, and then lead to equipment resource waste.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an integration reation kettle system, through pipeline structure with a plurality of reation kettle and a plurality of liquid filling machine intercommunication, make the liquid filling machine obtain abundant use, reached equipment resource make full use of's purpose.

The utility model discloses a realize above-mentioned purpose, provide following technical scheme: an integrated reaction kettle system comprises a plurality of reaction kettles, a plurality of filling machines and a pipeline structure for communicating the reaction kettles and the filling machines, wherein the pipeline structure comprises a main pipe, a plurality of first branch pipes and a plurality of second branch pipes, each reaction kettle is communicated with one first branch pipe, each filling machine is communicated with one second branch pipe, the first branch pipes and the second branch pipes are communicated with the main pipe, and each first branch pipe is provided with an electromagnetic switch valve.

By adopting the technical scheme, the products produced by each reaction kettle are different, when one of the products is required to be produced, the electromagnetic valve is controlled, the reaction kettle for producing the product is communicated with the main pipe, the rest reaction kettles are not communicated with the main pipe, the product which is finished by reaction is conveyed to a plurality of filling machines through a pipeline structure for filling, the filling machines are fully used, the condition of long-time stagnation can not occur, the purpose of fully utilizing equipment resources is achieved, the products can be filled by the plurality of filling machines simultaneously, and the filling efficiency is improved.

The utility model discloses further set up to: the one end intercommunication that the house steward kept away from first branch pipe has clean tub device, clean tub device includes the blowing pipe and installs the ooff valve in the blowing pipe.

When another product needs to be filled after one product is filled, the former product can be remained in the pipeline, so that the latter filled product can be polluted.

The utility model discloses further set up to: the pipe cleaning device further comprises a collecting barrel, a water pump and a return pipe, wherein an inlet of the water pump is communicated with the bottom of the collecting barrel, an outlet of the water pump is communicated with the return pipe, and the return pipe is communicated with one end, close to the first branch pipe, of the main pipe.

Through adopting above-mentioned technical scheme, the exhaust product when utilizing the collecting vessel to collect the washing pipeline, then when this product of next time production, can open the water pump and utilize the liquid in the collecting vessel to carry out preliminary washing to pipeline structure, then utilize a small amount of clean product to erode pipeline structure to the clean product of consumption when having saved the washing pipeline, the cost is reduced.

the utility model discloses further set up to: the collecting barrels are respectively a first barrel body and a second barrel body, the inlet of the water pump is communicated with a two-position three-way electromagnetic valve, two outlets of the two-position three-way electromagnetic valve are respectively communicated with the two collecting barrels, the inlet of the two-position three-way electromagnetic valve is communicated with the water pump, and the discharging pipe is communicated with a liquid discharging pipe with a valve.

By adopting the technical scheme, the pipeline is cleaned for multiple times, the liquid after the first cleaning is conveyed into the first barrel body, and the product after the second cleaning is conveyed into the second barrel body; when next secondary produces the same kind of product and need wash the pipeline, utilize earlier the liquid in the first barrel to carry out first washing to the pipeline, then get rid of through the fluid-discharge tube, utilize the liquid in the second barrel to carry out secondary washing to the pipeline after next time, liquid after the secondary washing is carried to in the first barrel, then utilize a small amount of clean product to carry out the third washing to the pipeline again, then carry the liquid after the tertiary washing to in the second barrel, a small amount of washing pipeline many times, with the abluent cleaner and the clean product of having saved of pipeline structure.

The utility model discloses further set up to: the discharging pipe is communicated with a direction regulating valve which is a three-way valve, an inlet of the direction regulating valve is communicated with the discharging pipe, and two outlets of the direction regulating valve are respectively communicated with the two collecting barrels.

By adopting the technical scheme, the control direction regulating valve is used for controlling the liquid after cleaning to flow into the two collecting barrels, and the operation is simpler and more convenient.

The utility model discloses further set up to: transfer to the valve and include the valve body and rotate the handle of connecting the valve body, the mounting groove with the handle adaptation is seted up to the valve body, valve body one side set up with the first feedstock channel of mounting groove intercommunication, the second feedstock channel with the mounting groove intercommunication is seted up to valve body one side, the handle rotates to be connected in the mounting groove and its lateral wall and the laminating of mounting groove lateral wall, the intercommunication runner has been seted up to the handle, rotates behind the handle the intercommunication runner is with first feedstock channel and second feedstock channel intercommunication, transfer to the valve and be located first staving, second feedstock channel and second staving intercommunication.

By adopting the technical scheme, when the first feeding channel and the second feeding channel are not communicated with each other through the communicating flow channel, liquid in the discharging pipe flows into the first barrel body from the first feeding channel, the handle is rotated to enable the communicating flow channel to communicate the first feeding channel with the second feeding channel, and the liquid in the discharging pipe sequentially passes through the first feeding channel, the communicating flow channel and the second feeding channel to enter the second barrel body, so that the structure is simple and stable.

The utility model discloses further set up to: the first feeding channel and the first feeding channel are respectively arranged on the side walls of the two sides of the mounting groove, and the first feeding channel and the second feeding channel are arranged in a non-coaxial mode.

Through adopting above-mentioned technical scheme, avoid when the logical flow way does not communicate first feedstock channel and second feedstock channel, the liquid of inflow directly fills into the second feedstock channel because of the velocity of flow is too fast in the first feedstock channel.

The utility model discloses further set up to: one end of the handle is fixedly connected with a floating ball.

By adopting the technical scheme, when the liquid in the first barrel body reaches a certain liquid level, the floating ball is pushed to move upwards, the handle is further driven to rotate, and the switching of the flow channel is automatically completed.

to sum up, the utility model discloses following beneficial effect has:

Firstly, a plurality of reaction kettles and a plurality of filling machines are communicated by using the same main pipe, so that when one product needs to be produced, the reaction kettle producing the product is communicated with the main pipe, the rest reaction kettles are not communicated with the main pipe, and the product after reaction is conveyed to the plurality of filling machines for filling by a pipeline structure, so that the filling machines are fully used, the condition of long-time stagnation is avoided, the purpose of fully utilizing equipment resources is achieved, the plurality of filling machines can be used for filling the product simultaneously, and the filling efficiency is improved;

Secondly, the main pipe is communicated with a pipe cleaning device, and before the latter product is filled, the pipeline is washed by the clean latter product, so that the filled product is reduced and is cleaner;

thirdly, the two collecting barrels are utilized to collect products mixed with different amounts of pollutants, and the cleaning pipelines of the polluted products for a small amount of times are utilized to clean the pipeline structure more cleanly and save clean products.

Drawings

FIG. 1 is a perspective view of the present embodiment;

FIG. 2 is a schematic structural diagram of a pipe cleaning device according to the present embodiment;

FIG. 3 is an exploded view of the present embodiment showing a direction regulating valve;

Fig. 4 is an exploded view of the present embodiment for showing another direction of the direction regulating valve.

reference numerals: 1. a reaction kettle; 2. filling machine; 3. a pipe structure; 4. a header pipe; 5. a first branch pipe; 6. a second branch pipe; 7. an electromagnetic on-off valve; 8. a pipe cleaning device; 9. discharging the material pipe; 10. a collection barrel; 11. an on-off valve; 12. a water pump; 13. a return pipe; 14. a first barrel body; 15. a second barrel body; 16. a two-position three-way electromagnetic valve; 17. a direction regulating valve; 18. a valve body; 19. a handle; 20. mounting grooves; 21. a first feed channel; 22. a second feed channel; 23. a floating ball; 24. a flow passage is communicated; 25. and a liquid discharge pipe.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Example (b): an integrated reaction kettle device is shown in figure 1 and comprises a reaction kettle 1, a filling machine 2 and a pipeline structure 3 for communicating the reaction kettle 1 with the filling machine 2. Wherein, the reaction kettle 1 and the filling machine 2 are four. The pipe arrangement 3 comprises a main pipe 4, a first branch pipe 5 and a second branch pipe 6. The first branch pipes 5 and the second branch pipes 6 are respectively positioned at two ends of the length direction of the header pipe 4, wherein the number of the first branch pipes 5 is four, one end of each first branch pipe 5 is communicated with the discharge hole of the reaction kettle 1, and the other end of each first branch pipe is communicated with the header pipe 4. Each first branch pipe 5 is provided with an electromagnetic opening and closing valve 7. There are also four second branch ducts 6, and each second branch duct 6 communicates at one end with a filling machine 2 and at its other end with the main duct 4. The products produced by each reaction kettle 1 are different in type, when one of the products needs to be produced, the electromagnetic switch valve 7 is controlled to enable the reaction kettle 1 producing the product to be communicated with the main pipe 4, and channels between the rest reaction kettles 1 and the main pipe 4 are closed. The product that will react and accomplish is carried to the filling of a plurality of liquid filling machines 2 department through pipeline structure 3, makes every liquid filling machine 2 obtain abundant use, the long-time stagnant condition can not appear, makes equipment resource obtain make full use of to can utilize a plurality of liquid filling machines 2 filling product simultaneously, improve filling efficiency.

As shown in fig. 1, when one product needs to be filled after the other product is filled, a part of the former product remains in the pipeline, and the latter filled product is polluted, and in order to solve the above technical problem, a pipe cleaning device 8 is communicated with one end of the main pipe 4, which is far away from the first branch pipe 5. The pipe cleaning device 8 comprises a discharging pipe 9 and a collecting barrel 10. One end of the discharging pipe 9 is communicated with the main pipe 4, and the other end is communicated with the collecting barrel 10. The discharging pipe 9 is provided with a switch valve 11. Before the latter product is filled, the switch valve 11 is opened, then the reaction kettle 1 for producing the latter product is opened, the latter clean product is enabled to wash and clean the pipeline structure 3, liquid mixed by the two products is enabled to be discharged into the collecting barrel 10 from the discharging pipe 9, and therefore the former product remaining in the main pipe 4 is reduced, and pollution to the latter product is reduced.

As shown in fig. 1 and 2, the pipe cleaning device 8 further comprises a water pump 12 and a return pipe 13 in order to save clean product consumed when flushing the pipe. The collection barrel 10 has two, namely a first barrel body 14 and a second barrel body 15. One end of the discharging pipe 9 far away from the main pipe 4 is communicated with the two collecting barrels 10 through a direction regulating valve 17, and the discharging pipe 9 is communicated with a liquid discharging pipe 25 with a valve. An inlet of the water pump 12 is communicated with a two-position three-way electromagnetic valve 16, two outlets of the two-position three-way electromagnetic valve 16 are respectively communicated with the two collecting barrels 10, an inlet of the two-position three-way electromagnetic valve 16 is communicated with an inlet of the water pump 12, an outlet of the water pump 12 is communicated with a return pipe 13, and the return pipe 13 is communicated with one end, close to the first branch pipe 5, of the main pipe 4. The product discharged when cleaning the pipeline is collected by the collecting vessel 10, and then the pipeline structure 3 is cleaned by the liquid in the collecting vessel 10 by turning on the water pump 12 when the product is produced next time. Because there are two collecting barrels 10, the pipeline can be cleaned in a distributed manner for multiple times, the liquid after the first cleaning is conveyed into the first barrel 14, and the product after the second cleaning is conveyed into the second barrel 15. When the same kind of product is produced next time and the pipeline needs to be cleaned, firstly the pipeline is cleaned firstly by the liquid in the first barrel body 14, then the pipeline is cleaned secondly by the liquid in the second barrel body 15, the liquid after the secondary cleaning is conveyed into the first barrel body 14, then the pipeline is cleaned thirdly by a small amount of clean products, then the liquid after the tertiary cleaning is conveyed into the second barrel body 15, the pipeline is cleaned for a small amount of times, the pipeline structure 3 is cleaned more cleanly, and clean products are saved.

As shown in fig. 3 and 4, the direction control valve 17 includes a valve body 18 and a handle 19 connected to the valve body 18. In the first barrel 14 of valve body 18 fixed connection, valve body 18 offered with the mounting groove 20 of handle 19 adaptation, handle 19 is the polytetrafluoroethylene piece of rectangle to its lateral wall and the laminating of mounting groove 20 lateral wall. A first feeding channel 21 and a second feeding channel 22 communicated with the mounting groove 20 are formed in one side of the valve body 18, the first feeding channel 21 and the first feeding channel 21 are respectively formed in the side walls of two sides of the mounting groove 20, and the central axes of the first feeding channel 21 are not on the same straight line. The end of the tapping pipe 9 remote from the main pipe 4 is fixedly connected to the valve body 18 and it communicates with the first feed channel 21. The second feed passage 22 communicates with the second tub 15. The handle 19 is provided with a communication flow passage 24, and when the handle 19 rotates to the top dead center, the communication flow passage 24 communicates the first feeding passage 21 and the second feeding passage 22. A floating ball 23 is fixedly connected to one end of the handle 19 far away from the rotation axis thereof. When the handle 19 is at the bottom dead center, the liquid in the discharging pipe 9 flows into the first barrel 14 from the first feeding channel 21. When the liquid in the first barrel body 14 reaches a certain liquid level, the floating ball 23 is pushed to move upwards, so as to drive the handle 19 to rotate upwards, and then the communicating flow passage 24 communicates the first feeding passage 21 with the second feeding passage 22, so that the flow passage switching is automatically completed.

The implementation principle of the embodiment is as follows: make a plurality of reation kettle 1 and a plurality of liquid filling machine 2 utilize same house steward 4 intercommunication, thereby when one of them product of needs production, make reation kettle 1 and the house steward 4 intercommunication of this kind of product of production, make remaining reation kettle 1 and house steward 4 not communicate, the product that will react and accomplish passes through pipeline structure 3 and carries to the filling of a plurality of liquid filling machine 2 departments, make liquid filling machine 2 obtain abundant use, the long-time stagnant condition can not appear, the purpose of equipment resource make full use of has been reached, and can utilize a plurality of liquid filling machine 2 filling product simultaneously, the filling efficiency has been improved.

After finishing the production and filling of one product, before filling the latter product, the on-off valve 11 is opened, then the reaction kettle 1 for producing the latter product is opened, the latter clean product is flushed to clean the pipeline structure 3, and the mixed liquid of the two products is discharged into the first barrel body 14 from the discharging pipe 9. When the liquid in the first barrel body 14 reaches a certain level, the floating ball 23 is pushed to move upwards, so as to drive the handle 19 to rotate upwards, and then the communicating flow passage 24 communicates the first feeding passage 21 with the second feeding passage 22, so that the subsequent liquid flows into the second barrel body 15. The next time the product is produced, the pipe arrangement 3 can then be cleaned with the liquid in the collecting tank 10 by turning on the water pump 12. Firstly, the pipeline is cleaned firstly by using the liquid in the first barrel body 14, then the pipeline is cleaned for the second time by using the liquid in the second barrel body 15, the liquid after the second cleaning is conveyed into the first barrel body 14, then the pipeline is cleaned for the third time by using a small amount of clean products, and then the liquid after the third cleaning is conveyed into the second barrel body 15, and the pipeline is cleaned for a small amount of times, so that the pipeline structure 3 is cleaner and clean products are saved.

The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.

Claims (8)

1. An integrated reaction kettle system is characterized in that: the automatic filling device comprises a plurality of reaction kettles (1), a plurality of filling machines (2) and a pipeline structure (3) for communicating the reaction kettles and the filling machines, wherein the pipeline structure (3) comprises a main pipe (4), a plurality of first branch pipes (5) and a plurality of second branch pipes (6), each reaction kettle (1) is communicated with one first branch pipe (5), each filling machine (2) is communicated with one second branch pipe (6), the first branch pipe (5) and the second branch pipe (6) are communicated with the main pipe (4), and each first branch pipe (5) is provided with an electromagnetic switch valve (7).

2. An integrated reactor system as defined in claim 1, wherein: one end, far away from the first branch pipe (5), of the main pipe (4) is communicated with a pipe cleaning device (8), and the pipe cleaning device (8) comprises a discharging pipe (9) and a switch valve (11) installed on the discharging pipe (9).

3. An integrated reactor system as defined in claim 2, wherein: the pipe cleaning device (8) further comprises a collecting barrel (10), a water pump (12) and a return pipe (13), an inlet of the water pump (12) is communicated with the bottom of the collecting barrel (10), an outlet of the water pump is communicated with the return pipe (13), and the return pipe (13) is communicated with one end, close to the first branch pipe (5), of the main pipe (4).

4. An integrated reactor system according to claim 3, wherein: the two collecting barrels (10) are respectively a first barrel body (14) and a second barrel body (15), the inlet of the water pump (12) is communicated with a two-position three-way electromagnetic valve (16), two outlets of the two-position three-way electromagnetic valve (16) are respectively communicated with the two collecting barrels (10), the inlet of the two-position three-way electromagnetic valve (16) is communicated with the water pump (12), and the discharging pipe (9) is communicated with a liquid discharging pipe (25) with a valve.

5. an integrated reactor system according to claim 4, wherein: the discharging pipe (9) is communicated with a direction regulating valve (17), the direction regulating valve (17) is a three-way valve, an inlet of the direction regulating valve (17) is communicated with the discharging pipe (9), and two outlets of the direction regulating valve are respectively communicated with the two collecting barrels (10).

6. An integrated reactor system as defined in claim 5, wherein: the direction regulating valve (17) comprises a valve body (18) and a handle (19) which is rotatably connected with the valve body (18), the valve body (18) is provided with an installation groove (20) matched with the handle (19), one side of the valve body (18) is provided with a first feeding channel (21) communicated with the mounting groove (20), a second feeding channel (22) communicated with the mounting groove (20) is arranged on one side of the valve body (18), the handle (19) is rotatably connected in the mounting groove (20) and the side wall of the handle is attached to the side wall of the mounting groove (20), the handle (19) is provided with a communicating flow passage (24), the communicating flow passage (24) communicates the first feeding channel (21) with the second feeding channel (22) after the handle (19) is rotated, the direction regulating valve (17) is positioned in the first barrel body (14), and the second feeding channel (22) is communicated with the second barrel body (15).

7. An integrated reactor system according to claim 6, wherein: the first feeding channel (21) and the first feeding channel (21) are respectively arranged on the side walls of two sides of the mounting groove (20), and the first feeding channel (21) and the second feeding channel (22) are arranged non-coaxially.

8. an integrated reactor system according to claim 7, wherein: one end of the handle (19) is fixedly connected with a floating ball (23).