CN209798397U - Textile sewing machine and cloth inspecting device - Google Patents
Textile sewing machine and cloth inspecting device Download PDFInfo
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- CN209798397U CN209798397U CN201920314681.7U CN201920314681U CN209798397U CN 209798397 U CN209798397 U CN 209798397U CN 201920314681 U CN201920314681 U CN 201920314681U CN 209798397 U CN209798397 U CN 209798397U
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Abstract
The utility model discloses a fabrics sewing machine and perching device, wherein fabrics sewing machine, including lower briquetting and last briquetting, the rigidity of lower briquetting and its top surface are the non-plane, and the at least protruding region of top surface is formed with first passageway, goes up briquetting reciprocating motion down relatively, and its bottom surface can laminate with the top surface of lower briquetting, and the bulge region of bottom surface is formed with the second passageway, the projection of second passageway and first passageway on same plane of projection is located a straight line, and when briquetting and last briquetting were laminated down, first passageway and second passageway intercommunication. The utility model discloses a form that two purpose-built briquetting cooperations made the regional formation fold of head and the tail of two rolls of coil stocks combines the passageway that supplies the needle to pass through to be convenient for sew up two rolls of coil stocks through the needle and carry out the continuous inspection of cloth coil stock after together, changed and carried out the conventional thinking mode that another coil stock material loading detected again after accomplishing with a coil stock inspection in the current detection, be favorable to improving operating efficiency.
Description
Technical Field
The utility model belongs to the technical field of automatic processing equipment and specifically relates to fabrics sewing machine and perching device.
background
In the production of textile printing and dyeing products, cloth cover flaws are one of important factors influencing the quality of cloth, and the inspection of the surface flaws of the cloth is an important link of cloth production.
Up to now, the defect inspection of cloth is generally performed by human eyes, and the specific process is as follows: under certain light illumination condition, the cloth coil is unreeled manually or through a cloth inspecting device, whether the cloth in the range of the inspection table is light leaked or not is scanned by naked eyes, if the light leaked, the coil is stopped to rotate, after the flaw position is marked and recorded, the inspection is continued, and after the detection of one coil is finished, the grade of the cloth can be judged according to the recorded result and the subsequent treatment is carried out.
However, the method has low automation degree, the manual detection speed is generally 15-20 m/min, the efficiency is low, and the labor intensity is high; meanwhile, the manual inspection is greatly influenced by human factors, and the detection quality is not guaranteed.
Although there is also cloth inspection device that adopts automation equipment to carry out cloth defect detection, for example combine visual identification equipment to carry out defect point identification, it is mainly through the image of gathering the cloth cover, thereby whether there is defect point in the analysis image, this kind of cloth inspection device has solved many problems of manual inspection, when carrying out the inspection, current one book cloth inspection is accomplished the back, need the manual work to put into the machine with another book cloth again, and wind the cloth head region of cloth again and carry out the pivoted pivot, then just can continue subsequent inspection operation, the very big loss that causes the time of this kind of mode of blowing again, can't realize the seam of two rolls of cloth, be difficult to carry out serialization production, and the work efficiency is reduced, and the production cost is improved.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a fabrics sewing machine and perching device in order to solve the above-mentioned problem that exists among the prior art.
The purpose of the utility model is realized through the following technical scheme:
The textile sewing machine comprises a lower pressing block and an upper pressing block, wherein the lower pressing block is fixed in position, the top surface of the lower pressing block is non-planar, at least a first channel is formed in a protruding area of the top surface, the upper pressing block can move in a reciprocating mode relative to the lower pressing block, the bottom surface of the upper pressing block can be attached to the top surface of the lower pressing block, a second channel is formed in a protruding area of the bottom surface, the second channel and the first channel are located on the same straight line in a projection mode on the same projection plane, and when the lower pressing block and the upper pressing block are attached to each other, the first channel is communicated with the second channel.
Preferably, in the textile sewing machine, a needle box frame is arranged on the outer side of the lower pressing block, a guide channel which is in a straight line with the first channel is formed on a guide rail on one side of the needle box frame close to the lower pressing block, a needle box is slidably arranged on the needle box frame, a group of needle grooves which are the same as the first channel in the extending direction are arranged on the needle box side by side, and needles with the length not smaller than the sum of the lengths of the first channel and the second channel are placed in each needle groove.
Preferably, the textile sewing machine comprises a needle pushing mechanism, a needle is moved into the first channel by applying a pushing force towards the direction of the lower pressing block to the needle in the needle groove communicated with the guide channel, and a notch for the pushing block of the needle pushing mechanism to pass through is formed on the guide rail on the outer side of the needle box frame.
preferably, the textile sewing machine comprises a pushing mechanism which is provided with a structure for pushing the needle grooves on the needle box to be communicated with the guide channel one by one.
Preferably, the textile sewing machine comprises a material grabbing mechanism, a structure which is used for grabbing a cloth head area of the cloth and moving the cloth head area value is arranged on the lower pressing block, and the structure comprises a pneumatic clamping jaw which is arranged on a telescopic mechanism which drives the pneumatic clamping jaw to move along the extending direction vertical to the lower pressing block.
The cloth inspecting device comprises an inspection bench, a light source which is located on one side of cloth and is opposite to the cloth cover, and a powered winding machine which is close to the discharge end of the inspection bench, wherein a pair of the textile sewing machines are arranged on the inspection bench in a gap and in mirror symmetry mode, and the light source, the powered winding machine and the textile sewing machines are all connected with a control device.
Preferably, in the cloth inspecting device, an image acquisition device which is positioned on the other side of the cloth and is over against the cloth cover is arranged on the inspection table, and the image acquisition device is connected with the control device.
Preferably, in the cloth inspecting device, the inspection table is further provided with a metal sensor which has a detection area not smaller than the width of the cloth and is connected with the control device.
Preferably, in the cloth inspecting device, the inspection bench is further provided with a defect point marking device connected with the control device, and the defect point marking device is located at the rear end of the image acquisition device.
preferably, the cloth inspecting device further comprises a cloth roll conveyor which is in butt joint with the inspection platform.
The utility model discloses technical scheme's advantage mainly embodies:
the utility model relates to an exquisiteness, simple structure adopts the form that the head and the tail region of two rolls of coil stocks of two purpose-built briquetting cooperations made the fold and combines the passageway that supplies the needle to pass through to be convenient for sew up two rolls of coil stocks together so that the follow-up continuous inspection that carries out the cloth coil stock through the needle, changed in the current detection and carried out the conventional thinking mode that another coil stock material loading detected again after accomplishing with a coil stock inspection, be favorable to improving operating efficiency.
The scheme further integrates the needle box, the needle pushing mechanism and the pushing mechanism, effectively realizes the automation and the continuous operation of the sewing action, has high integration level and automation degree of equipment, and is favorable for improving the inspection efficiency.
the automatic cloth head and tail stacking mechanism is combined, automatic cloth head and tail stacking action can be automatically realized, and further improvement of the automation degree and the working speed of equipment is facilitated.
The cloth inspecting device of the scheme adopts visual identification to perform automatic inspection, is little influenced by human factors, greatly improves efficiency and accuracy for manual inspection, has high automation degree, combines a defect point marking device, can effectively realize marking of defect points so as to realize subsequent identification, and is favorable for simplifying the structure of equipment after the position of the defect point marking device is fixed.
Further, a metal sensor is added, so that the metal of the broken needle mixed in the cloth can be effectively identified, and potential safety hazards possibly generated in the subsequent processing and using processes are reduced.
Combine cloth coil stock conveyer, can realize lasting feed to make whole equipment's degree of automation higher, the function is more comprehensive, can obtain higher inspection efficiency.
The cloth coil stock conveyer of this scheme, the structure is exquisite, can effectually satisfy the requirement of lasting transport and stable, the comfortable feed of cloth coil stock to, the detection needs of the cloth that can effectual adaptation different width, the commonality is good.
Drawings
FIG. 1 is a perspective view of the textile sewing machine of the present invention;
FIG. 2 is an enlarged view of area A of FIG. 1;
FIG. 3 is a schematic view of the upper and lower pressing blocks of the present invention;
FIG. 4 is an enlarged view of area B of FIG. 1;
FIG. 5 is a top view of the textile seaming machine of the present invention;
FIG. 6 is an enlarged view of area C of FIG. 5;
Figure 7 is a side view of the cloth inspection device of the present invention;
Fig. 8 is a perspective view of the cloth inspection device of the present invention;
Figure 9 is an end view of the cloth inspection device of the present invention;
Figure 10 is an enlarged view of a portion of the cloth inspection device of the present invention;
Figure 11 is a side view of the cloth web conveyor of the present invention;
Fig. 12 is a perspective view of the cloth roll conveyor of the present invention;
Fig. 13 is a plan view of the cloth roll conveyor of the present invention.
Detailed Description
Objects, advantages and features of the present invention will be illustrated and explained by the following non-limiting description of preferred embodiments. These embodiments are merely exemplary embodiments for applying the technical solutions of the present invention, and all technical solutions formed by adopting equivalent substitutions or equivalent transformations fall within the scope of the present invention.
In the description of the embodiments, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the embodiment, the operator is used as a reference, and the direction close to the operator is a proximal end, and the direction away from the operator is a distal end.
The utility model discloses a textile sewing machine is elucidated with the attached drawing below, as shown in fig. 1-fig. 3, it includes briquetting 1 down and last briquetting 2, the rigidity of briquetting 1 down and its top surface 11 are the non-plane, at least protruding region 12 of top surface 11 is formed with first passageway 13, it can be relative to go up briquetting 2 briquetting 1 reciprocating motion down, and its bottom surface 21 can with the laminating of briquetting 1's top surface 11 down, the protruding region 22 of bottom surface 21 is formed with second passageway 23, second passageway 23 with the projection of first passageway 13 on same plane of projection is located a straight line, the plane of projection is the face parallel with the bottom surface of briquetting down, and when briquetting 1 and last briquetting 2 laminate down, first passageway 13 and second passageway 23 intercommunication.
When the textile connecting device works, two layers of textiles are stacked on the lower pressing block 1, the upper pressing block 2 moves towards the lower pressing block 1 until the bottom surface 21 of the upper pressing block clings to the top surface 11 of the lower pressing block 1, so that the textiles clamped between the upper pressing block and the lower pressing block form a shape which is the same as that of the top surface 11, namely, continuous wave-shaped folds, meanwhile, the first channel 13 is communicated with the second channel 23, and at the moment, the folded areas can be sewn together through a needle, and the connection of the two layers of textiles is realized.
specifically, as shown in fig. 2 and 3, the bottom of the lower pressing block 1 is a rectangular plane, the top surface 11 is in the shape of a wave extending along the length direction of the lower pressing block 1, the shape 111 between the wave crest and the wave trough of the wave can be circular arc, oblique line, or other regular or irregular shapes, and the number of the wave crests is not less than 1, and further preferably not less than 2, so that a plurality of up-and-down positions between the needle and the cloth can be ensured to ensure the stability of the position of the needle on the cloth, and the sewing firmness is improved; the first passage 13 is a groove extending from each of the peaks to the valley, and the extending direction of the groove coincides with the length direction of the lower pressing block 1.
The upper pressing block 2 is positioned right above the lower pressing block 1, the bottom surface shape of the upper pressing block is matched with the top surface shape of the lower pressing block 1, as shown in fig. 4, the upper pressing block is connected to a lifting device 40 with a fixed position, the lifting device 40 comprises a suspended air cylinder 401, a connecting piece 402 with a hollow part is arranged at the lower end of an air cylinder shaft of the air cylinder 401, and the connecting piece 402 is connected with the upper pressing block 2; of course, the lifting device 40 may have other structures that can achieve the same function, for example, an electric cylinder, or a device or structure such as a motor and a lead screw may be used.
Further, in order to facilitate the sewing operation, as shown in fig. 4, a needle box frame 3 is disposed outside the lower press block 1, the needle box frame 3 includes two first guide rails 31 and two second guide rails 32 which are disposed with a gap and have the same height, the two first guide rails 31 and the two second guide rails 32 are parallel and perpendicular to the long side of the lower press block 1, the two guide rails are respectively formed with equal-height bearing plates 311 and 321, and one end of at least one of the guide rails is formed with a stopper to quickly determine the placement position of the needle box 4; meanwhile, a first guide rail 31 at the inner side is closely attached to one end of the lower pressing block 1, a guide channel 33 which is in a straight line with the first channel 13 is formed on the first guide rail 31, namely the guide channel 33 is communicated with the first channel 13, and the bottom of the guide channel 33 is flush with or slightly higher than the bottom of the first channel 13; further, in order to avoid the needle 42 from lifting up when contacting the cloth, the guide channel 33 has an upper top, i.e. the guide channel 33 is in the shape of a hole. Of course, in other embodiments, the cartridge holder 3 may also be in the shape of a slot.
As shown in fig. 4, a needle box 4 is slidably mounted on the needle box frame 3, the width of the needle box 4 is smaller than the length of the first guide rail 31 and the second guide rail 32, a group of needle grooves 41 which are the same as the extending direction of the first channel 13 are arranged on the needle box 4 side by side, the groove bottom of each needle groove 41 is not lower than the bottom of the guide channel 33, a needle 42 which is not smaller than the sum of the lengths of the first channel 13 and the second channel 23 is placed in each needle groove 41, and the number of the needle grooves 41 and the number of the needles 42 can be designed according to the specific application; during actual sewing, the needle 42 in the needle groove butted with the guide channel 33 is pushed towards the lower pressing block 1, and then the sewing can be realized.
In addition, in order to enable automated seaming, as shown in figures 1 and 4, the textile seaming machine further comprises a needle pushing mechanism 5, the needle 42 is moved into the first passage 13 by applying a pushing force in a direction toward the lower pressure block 1 to the needle 42 in the needle groove 41 communicating with the guide passage 33, in detail, the push pin mechanism 5 comprises a push block 51 with a width not exceeding the width of the pin slot 41, the push block 51 comprises a vertical plate and a connecting ring integrated with the vertical plate, the connecting ring of the pushing block 51 is inserted with a guide rod 52, the guide rod 52 passes through the hollow part of the connecting piece 402 and is slidably clamped on a guide block 53, the guide block 53 is disposed on the upper surface of the upper press block 2 and connected to a cylinder 54 for driving the same to reciprocate along the extending direction of the needle groove 41, the cylinder 54 is fixed on a mounting plate (not shown in the figure) connected with the end face of the upper press block 2; when the piston rod of the air cylinder 54 extends, the pushing block 51 can be moved to the outer side of the second guide rail 32, correspondingly, a notch 34 for the pushing block 51 of the needle pushing mechanism 5 to pass through is formed on the second guide rail 32 on the outer side of the needle holder 3, and the notch 34 is a bell mouth, so that the pushing block 51 can be effectively guided; when the piston rod of the air cylinder 54 retracts, the moving stroke of the pushing block 51 is not less than the length of the needle 42, and the needle 42 can be pushed out of the guide channel 33. Of course, in other embodiments, the cylinder 54 may be other feasible devices or structures, and will not be described in detail.
Meanwhile, in order to implement automatic sewing, the textile sewing machine further includes a pushing mechanism (not shown in the figure) having a structure for pushing the needle grooves 41 of the needle magazine 4 to communicate with the guide channel 33 one by one, the pushing mechanism is located below the needle magazine 4, and may be of various known structures, for example, it may include a lift-up cylinder (not shown in the figure), the cylinder shaft of the lift-up cylinder is provided with a positioning pin and is disposed on an electric cylinder or an oil cylinder (not shown in the figure) for driving the lift-up cylinder to move along the extending direction of the first guide rail 31 and the second guide rail 32, and the like, at this time, after the needle in one needle groove 41 is pushed out of the needle groove, the cylinder shaft of the lift-up cylinder extends to insert the positioning pin into one of a row of positioning grooves at the bottom of the needle groove 41, and then the lift-up cylinder or the oil cylinder is started to move forward, so that the needle box is pushed by the positioning pin to move forwards or backwards for a certain distance so that the needle 42 in the other needle groove is opposite to the guide channel 33 for the next sewing.
Further, in order to automatically overlap the head of the cloth to be detected with the tail of the cloth to be detected for sewing, as shown in fig. 4-6, the textile sewing machine further comprises a material grabbing mechanism 6 which is provided with a structure for grabbing the head area of the cloth and moving the head area value on the lower pressing block 1 and comprises a pneumatic clamping jaw 61, and the pneumatic clamping jaw 61 is arranged on a telescopic mechanism 62 for driving the pneumatic clamping jaw 61 to move along the extending direction vertical to the lower pressing block 1.
Specifically, as shown in fig. 6, the pneumatic clamping jaw 61 includes two clamping heads 612 disposed on a clamping jaw cylinder 611 and driven by the clamping jaw cylinder 611 to move toward and away from each other, the clamping jaw cylinder 611 is disposed on a telescopic mechanism 62 for driving the clamping jaw cylinder 611 along a direction perpendicular to the extending direction of the needle slot, the telescopic mechanism 62 includes a mounting plate 621 connected to the clamping jaw cylinder 611, the mounting plate 621 is connected to a cylinder 622 for driving the clamping jaw cylinder 611 to move and a guide post 623 for guiding, the cylinder 622 is fixed in position, and the guide post 623 is slidably inserted into a shaft sleeve 624; of course, the telescoping mechanism 62 may be other possible devices or structures, such as a direct guided air cylinder, a linear slide, or an electric cylinder.
The collets 612 may be of various shapes, for example, they may be two rectangular parallelepiped blocks, or their opposing surfaces may be serrated; preferably, the head ends of the two clamping heads 612 can be engaged with each other, that is, the front ends of the two clamping heads 612 are formed with a row of notches, and the notches of the two clamping heads 612 are staggered, so that when clamping is performed, the notch areas of the two clamping heads 612 are engaged with each other, so as to stably clamp the textile, and avoid the risk of loosing.
The utility model also discloses a cloth inspecting device, as shown in figure 7, comprising a checking platform 7, a light source which is arranged at one side of the cloth and is opposite to the cloth cover, and a power rolling machine 8 which is close to the discharge end of the checking platform 7, a pair of the textile sewing machine is arranged on the checking platform 7 in a clearance and mirror symmetry way, the light source, the power rolling machine 8 and the textile sewing machine are all connected with a control device 9, when the cloth inspecting device works, the power rolling machine 8 pulls the cloth coil to unreel, and simultaneously the checked cloth is coiled on the scroll, the cloth cover can be detected by manual or automatic equipment, when one cloth coil is inspected, the power rolling machine 8 stops coiling, the cloth head area of the other cloth coil is placed above the position area of the current cloth coil, the textile sewing machine is started to sew the two cloth coils together, and the winder 8 is restarted to continue the detection.
The inspection bench 7 may be a platform or a machine bench of various shapes, types and materials, which is not limited herein; the light source (not shown in the figure) is positioned below the cloth, irradiates upwards, and can be various LED lamps, xenon lamps, incandescent lamps and the like to ensure sufficient lighting conditions; the powered winding machine 8 is used for winding the inspected cloth and pulling the cloth to unwind for inspection, and may be various devices with winding functions, as shown in fig. 8 and 9, preferably a cloth inspecting machine, which has the winding and finishing functions of a conventional cloth inspecting machine, and is a known technology and is not described herein; control device 9 is used for controlling the work of whole equipment, and it includes control chip, display, control button isotructure, and the here is not repeated for known technique to various electric parts are known technique with being connected of control device 9, are not the utility model point of this scheme, do not describe again.
As shown in fig. 7-9, an image capturing device 10 is disposed on the inspection table 7 and located on the other side of the cloth and facing the cloth cover, the image capturing device 10 is connected to a control device 9, the image capturing device 10 is fixed above the inspection table 7 by a gantry 50 and located behind the lower pressing block 1 (where the rear refers to a position where the cloth passes when moving in a matching manner), a lens of the image capturing device 10 faces downward toward the cloth, and the image capturing device may be various devices with an image capturing function, such as a CCD, a camera, etc., and the number of the devices can be set as required to meet the basic requirement of the width of covering the whole cloth, preferably, the image capturing device 10 is a linear CCD, the recognition area of the device is rectangular, and the length of the recognition area of the device is not less than the width of the cloth; during operation, the image acquisition device 10 acquires the image of the cloth cover and sends the image to the control device 9 for analysis, so as to judge whether the defect of light leakage exists at the corresponding position, and if so, a certain reminding or control signal is sent to automatically identify the defect point by manpower or equipment.
After the point with a problem is detected, marking is needed, so, as shown in fig. 10, a defect point marking device 30 connected with the control device 9 is further arranged on the inspection bench 7, the defect point marking device 30 is positioned behind the image acquisition device 10, which may be in the form of printed labels or spray applied, and, which may be fixed in position or movable, preferably fixed in position, in particular, the cloth spraying device comprises a fixed frame 301 positioned at the outer side of the cloth, a spraying machine 302 is arranged on the fixed frame 301 in a lifting and rotating way around a shaft, a nozzle of the spraying machine 302 is positioned in the cloth surface of the cloth, when the cloth spraying device works, when a defect point is found, the sprayer 302 sprays paint on the edge of the piece of cloth in the area of the defect point to indicate that the whole piece of cloth with the width corresponding to the paint is defective.
In addition, if the metal objects such as broken needles are often mixed in the cloth and are not identified for removal, the metal objects are likely to damage personnel and equipment in the subsequent processing and using processes, and certain potential safety hazards exist, therefore, as shown in fig. 7, a metal sensor 20, the detection area of which is not less than the width of the cloth and is connected with a control device 9, is further arranged on the inspection table 7, the metal sensor 20 is arranged behind the lower pressing block 1, and the specific arrangement position of the metal sensor can be adjusted as required, so that the metal sensor 20 can identify whether the metal exists on the cloth, and the data of the area of the cloth with the metal is recorded in the control device 9 for subsequent processing. Of course, when metal is found, the position marking may be performed by the above-described defect point marking apparatus.
In the above process, although automatic operations of automatic seaming, automatic detection, defect point marking, winding and the like are realized, the supply of the cloth roll still needs manual work for supply, and the automation degree still has room for improvement, so that in a preferred embodiment, as shown in fig. 7 to 8, the cloth inspecting apparatus further comprises a cloth roll conveyor 40 which is butted with the inspection table 7.
As shown in fig. 11, the cloth roll conveyor 40 is used for conveying a cloth roll and enabling the cloth roll to stop at a fixed position for unreeling, and specifically, the cloth roll conveyor includes a conveying line 401, where the conveying line 401 may be various conveying lines, preferably a chain plate type conveying line, that is, the conveying line is implemented by a sprocket, a chain, a motor, and the like, and is known in the art and not described in detail herein. A set of coil stock placing grooves 402 are arranged on the conveying line 401, namely a gap is formed between two chains of the chain plate type conveying line, the coil stock placing grooves 402 have a structure which enables cloth coils to be erected in the air, and as shown in the attached drawing 12, two sides of the rear end 4011 (after the position passed by the conveying line during conveying) of the conveying line 401 are provided with limiting grooves 403 with adjustable width.
As shown in fig. 11, each of the roll material placing grooves 402 includes a bracket 4021 disposed on the conveying line, the bracket 4021 has an inner concave groove, the inner concave groove may be V-shaped, U-shaped, or arc-shaped, the two sides of the notch of the inner concave groove are respectively provided with circular shafts 4022, and the distance between the circular shafts is not greater than the radius of the cloth roll material.
further, since a certain friction is generated between the cloth surface and the surface of the circular shaft 4022 when the cloth roll is unreeled, on one hand, unreeling of the cloth roll is hindered, and on the other hand, the cloth may be abraded, therefore, it is preferable that the circular shaft 4022 can rotate relative to the support 4021, that is, the circular shaft 4022 is a rotating roller, so that the circular shafts 4022 on both sides can rotate along with the cloth roll when unreeling is performed, so as to reduce the friction between the circular shaft and the cloth.
In addition, a supporting roller (not shown in the figure) may be further disposed at the bottom of the roll material placing groove 402, so that the problem that when the cloth roll material is unreeled, the diameter of the cloth roll material gradually decreases to be recessed into the roll material placing groove 402, and when the cloth roll material is unreeled, the cloth mainly contacts with the groove wall of the roll material placing groove 402 and less contacts with the two circular shafts 4022, so that the unreeling smoothness is affected is avoided.
as shown in fig. 12, the limiting groove 403 includes a first limiting plate 4031 and a second limiting plate 4032, the first limiting plate 4031 and the second limiting plate 4032 are perpendicular to the horizontal plane, they form a horn-shaped structure with a large front end opening and a large rear end opening, the first limiting plate 4031 is fixed on one side frame of the conveying line through a fixing block 4033, and a flat plate 40311 of the first limiting plate is close to one end of the coil placement groove 402; the second limiting plate 4032 is disposed outside the other end of the coil placement trough 402, and is movable to adjust the distance from the first limiting plate 4031; of course, in other embodiments, the first limiting plate 4031 may be movable, the second limiting plate may not be movable, or both limiting plates may be movable.
the specific moving mode of the second limiting plate 4032 may be a manual mode or an automatic mode, and when the manual mode is adopted, the second limiting plate 4032 is arranged on a support, the support is fixed on a fixing member with a group of screw holes distributed along the extending direction of the cloth roll, and the support is provided with through holes corresponding to the screw holes, so that the holes in the support can be connected to different screw holes through bolts, and the position adjustment is realized; other types of adjustment mechanisms are also possible, such as the first restriction plate 4032 is slidably disposed on a rail and fixed by bolts, screw holes, or the like. When the automatic mode is adopted, as shown in fig. 13, the second limiting plate 4032 is disposed on a translation mechanism 4034 for driving the second limiting plate 4032 to reciprocate along the extending direction of the cloth roll, and the translation mechanism may be a linear module or an electric cylinder or a similar device or structure fixed on the other side frame of the conveying line, which is not described again for the prior art.
As shown in fig. 12, the first limiting plate 4031 is further engaged with a blocking plate 404 that blocks the port at the corresponding end of the coil placement groove 402, and the blocking plate 404 extends from the input end of the transport line to the first limiting plate 3031 and is fixed to a side frame of the transport line.
After each piece of cloth coil stock is detected, a reel of each piece of cloth coil stock is left in the corresponding coil stock placing groove 402, and at the moment, a manual or automatic device is needed to move the reel from the cloth coil stock conveying line 40 so as to place the coil stock again, correspondingly, in order to save corresponding operation steps, the conveying action of the cloth coil stock conveying line 40 is directly utilized for blanking, as shown in fig. 13, a reel recovery box 60 is further arranged at the tail end of the cloth coil stock conveying line 40, the height of a feed inlet of the reel recovery box 60 is lower than the conveying plane of the cloth coil stock conveying line 40, and the feed inlet is located in the space below the platform surface of the inspection platform, so that when the coil stock placing groove 402 rotates to the corner position of the conveying line, the reel on the coil stock placing groove can automatically fall into the reel recovery box 60 under the action of self gravity.
In addition, a pair of sensors (not shown) connected to the control device is provided at the rear end of the conveying line, one of the sensors is used for determining whether cloth roll exists on each roll placement groove 402 passing through the sensor, and the other sensor is used for determining whether a roll placement groove carrying cloth roll moves to the tail end of the conveying line, so that the control device can send various control signals.
The utility model discloses a cloth inspection device during operation, its working process as follows:
And S0, manually or automatically placing the cloth rolls on the roll placing groove 402 of the cloth roll conveyor 40 one by one, conveying the cloth rolls by the cloth roll conveyor line 40 towards the textile sewing machine, and stopping conveying by the conveyor line when the sensor at the tail end of the cloth roll conveyor 40 detects that the roll placing groove 402 with the cloth rolls moves to the tail end.
Of course, when placing the coil for the first time, it is necessary to manually wind the cloth head region of the cloth coil located at the tail end of the cloth coil conveyor 40 onto the powered winder 8, when the first coil is detected to be completed, the cloth tail region of the coil is detected by a sensor (not shown in the figure), and when the cloth tail region is detected, the powered winder 8 stops winding, and the subsequent coil can be operated according to the following steps.
s1, detecting a cloth head area of the cloth roll at the tail end of the cloth roll conveyor 40 by a sensor (not shown in the figure), starting the telescopic mechanism 62 of the material grabbing mechanism 6 to move the pneumatic clamping jaw 61 to the cloth head area, starting the pneumatic clamping jaw 61 to clamp and fix the cloth head area, and then driving the pneumatic clamping jaw 61 to retract and move above a cloth tail area of the cloth to be detected by the telescopic mechanism 62, wherein the cloth tail area and the cloth head area are both located above the lower pressing block 1.
s2, at this time, the cylinder shaft of the cylinder 401 of the lifting device 40 extends, the upper pressing block 2 moves towards the lower pressing block 1, and after the bottom surface of the upper pressing block 2 contacts with the cloth head area, the upper pressing block 2 moves continuously, so as to cooperate with the lower pressing block 1 to press the cloth head area and the cloth tail area between the upper pressing block 2 and the lower pressing block into a wave-shaped wrinkle shape; at this time, the needle pushing mechanism 5 moves down along with the upper pressing block 1, and the pushing block 51 is embedded into the notch 34 of the second guide rail 32 outside the needle box or is located outside the notch.
S3, the telescopic shaft of the cylinder 54 of the needle pushing mechanism 5 retracts, so as to drive the pushing block 51 to move towards the direction of the lower pressing block, and during the movement, the pushing block pushes the needle 42 in the corresponding needle groove 41 to the first channel and the second channel, so as to sew the cloth head area and the cloth tail area together.
And S4, the powered winding machine 8 is started again to carry out winding, the image acquisition device acquires image information of the cloth surface in real time along with the movement of the cloth so that the control device can analyze whether the corresponding area is defective, in addition, in the detection process, the encoder 70 positioned at the rear part of the image acquisition device 10 records the detection length, and data basis is provided for determining the position of the corresponding defective point.
And S5, when the control device determines that a cloth area corresponding to a certain image has a defect point, the control device controls the defect point marking device 30 to spray ink and the like to mark the defect point so as to avoid product defects by cutting or sewing up the corresponding area when the subsequent cloth is used.
S6, simultaneously, the metal sensor 20 constantly detects whether metal exists on the cloth surface passing through the detection area, if yes, the position of the corresponding metal is recorded through data of an encoder, when the cloth moves to the cloth inspecting machine, the cloth inspecting machine is stopped, metal is removed manually, and then the equipment is started manually to continue inspection; also, since the needles 42 used to sew the different rolls of cloth are also typically metal, when a metal sensor senses the needle 42, it will also stop at the appropriate location on the cloth inspection machine for manual removal of the needle 42, allowing the two sewn rolls of cloth to be separated, thereby allowing the cloth to be split into multiple rolls.
The utility model has a plurality of implementation modes, and all technical schemes formed by adopting equivalent transformation or equivalent transformation all fall within the protection scope of the utility model.
Claims (10)
1. Textile sewing machine which is characterized in that: including briquetting (1) and last briquetting (2) down, the rigidity of briquetting (1) down and its top surface (11) are the non-plane, at least protruding region (12) of top surface (11) are formed with first passageway (13), it can be relative to go up briquetting (2) briquetting (1) reciprocating motion down, and its bottom surface (21) can with the laminating of top surface (11) of briquetting (1) down, the protruding region (22) of bottom surface (21) are formed with second passageway (23), second passageway (23) with first passageway (13) projection on same plane of projection is located a straight line, just when briquetting (1) and last briquetting (2) laminate down, first passageway (13) and second passageway (23) intercommunication.
2. a textile sewing machine according to claim 1, characterised in that: the outside of briquetting (1) sets up needle box frame (3) down, needle box frame (3) are pressed close to form on first guide rail (31) of briquetting one side down with first passageway (13) are in the guide way (33) on a straight line, a needle box (4) is erect on needle box frame (3) slidable, set up a set of side by side on needle box (4) with the same needle groove (41) of extending direction of first passageway (13), every place length in needle groove (41) and be not less than the needle (42) of the length sum of first passageway (13) and second passageway (23).
3. A textile sewing machine according to claim 2, characterised in that: the needle pushing mechanism (5) is further included, pushing force towards the direction of the lower pressing block (1) is applied to the needle (42) in the needle groove (41) communicated with the guide channel (33) so that the needle (42) moves into the first channel (13), and a notch (34) for the pushing block (51) of the needle pushing mechanism (5) to pass through is formed in the second guide rail (32) on the outer side of the needle box frame (3).
4. A textile sewing machine according to claim 2, characterised in that: the needle box is characterized by further comprising a pushing mechanism which is provided with a structure for pushing the needle grooves (41) on the needle box (4) to be communicated with the guide channel (33) one by one.
5. a textile seaming machine according to any one of claims 1 to 4 wherein: the cloth head grabbing mechanism comprises a cloth head grabbing mechanism (6) and a structure, wherein the structure is used for grabbing a cloth head area and moving the cloth head area value, the structure is arranged on the lower pressing block (1) and comprises a pneumatic clamping jaw (61), and the pneumatic clamping jaw (61) is arranged on a telescopic mechanism (62) which drives the pneumatic clamping jaw to move along the extending direction vertical to the lower pressing block (1).
6. Cloth inspection device, including checkout stand (7), be located cloth one side and just to the light source of cloth cover and with there is power rolling machine (8) that the discharge end of checkout stand (7) closes on, its characterized in that: a pair of textile sewing machines according to any one of claims 1 to 5 is arranged on the inspection table (7) in a clearance and mirror symmetry manner, and the light source, the powered winding machine (8) and the textile sewing machine are all connected with a control device (9).
7. Cloth inspection device according to claim 6, characterized in that: the inspection table (7) is provided with an image acquisition device (10) which is positioned on the other side of the cloth and is just opposite to the cloth cover, and the image acquisition device (10) is connected with the control device (9).
8. Cloth inspection device according to claim 6, characterized in that: and the inspection table (7) is also provided with a metal sensor (20) which has a detection area not smaller than the width of the cloth and is connected with the control device (9).
9. Cloth inspection device according to claim 7, characterized in that: and the inspection bench (7) is also provided with a defect point marking device (30) connected with the control device (9), and the defect point marking device is positioned at the rear end of the image acquisition device (10).
10. Cloth inspection device according to any of claims 6-9, wherein: also comprises a cloth rolling material conveyor (40) which is butted with the inspection platform (7).
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CN109881462A (en) * | 2019-03-13 | 2019-06-14 | 昆山新井田智能设备有限公司 | Textile seaming machine, cloth examination device and cloth sewing method |
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CN109881462A (en) * | 2019-03-13 | 2019-06-14 | 昆山新井田智能设备有限公司 | Textile seaming machine, cloth examination device and cloth sewing method |
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