CN209795891U - Meat material filling device - Google Patents

Abstract

The utility model provides a meat material filling device, including the twin-screw overcoat, the twin-screw overcoat has feed inlet and discharge gate, the inner chamber of twin-screw overcoat is provided with the twin-screw, the twin-screw overcoat is kept away from discharge gate one side and is provided with twin-screw vacuum way, the twin-screw vacuum way is connected the vacuum pump through real empty room and is carried out the negative pressure extraction in order to twin-screw overcoat inner chamber to make the material in the hopper through the negative pressure extraction reach in the twin-screw overcoat inner chamber. The utility model provides a meat material filling device, the screw rod tip ejection of compact when rotatory, the other end have the helical conductor of vacuum extraction material, have guaranteed that the material is even filling in-process structure, and no cavity does not have the extrusion to the undulant pulse of material for a short time simultaneously, reduces the destruction to the physical structure of meat material. The utility model provides a meat material filling device can use with automatic packaging machine, punched-card machine, high-speed knot online and constitute automatic meat, ham and sausage class automatic production line.

Description

meat material filling device

Technical Field

The utility model belongs to the technical field of meat filling machine control, especially, relate to a meat material filling device.

Background

The filling pump used for the meat industry at home comprises a pneumatic type and an electric type. The pneumatic filling pump adopts a piston type, the filling form is low in efficiency, and energy is wasted and the filling pump is not easy to clean. The electric filling pump has a blade type or a screw type, and although the filling efficiency of the two types is high, the electric filling pump has great destructiveness on the physical structure of the meat material and the filling is not uniform enough.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the embodiment of the utility model provides a meat material filling device, the filling is more even, and can reduce the physics destruction to the material. The technical scheme is as follows:

The utility model provides a meat material filling device, including the twin-screw overcoat, the twin-screw overcoat has feed inlet and discharge gate, the inner chamber of twin-screw overcoat is provided with the twin-screw, the first power portion is connected through the speed reducer transmission to two screw tip, feed inlet upper portion is provided with the hopper, the twin-screw overcoat is kept away from discharge gate one side and is provided with twin-screw vacuum way, the twin-screw vacuum way is connected the vacuum pump through real empty room and is carried out the negative pressure extraction in order to carry out the negative pressure extraction to twin-screw overcoat inner chamber to make the material in the hopper pass through in the negative pressure extraction reac.

preferably, the inner cavity is connected with a pressure sensor, the pressure sensor is connected with a control module, the control module is connected with a first power part, and when the pressure sensor monitors that the inner cavity of the double-screw jacket exceeds a preset pressure in real time, the control module controls the first power part to be forcibly stopped.

As above-mentioned technical scheme's priority, temperature sensor is connected to the inner chamber, be provided with the spiral auger in the hopper, the first drive gear of spiral auger sub-unit connection, second drive gear is connected to first drive gear one side, second drive gear connects second power portion in order to drive the spiral auger rotates to reach stirring material function, scrape through the spiral auger to the material of hopper inner wall simultaneously and get.

preferably as above-mentioned technical scheme, spiral auger sub-unit connection auger fixed disk, first drive gear includes gear formula bearing inner race, bearing steel ball and bearing inner race, the fixed irrotational of bearing inner race, the auger fixed disk is installed on gear formula bearing inner race, spiral auger and auger fixed disk welded fastening.

As the priority of the technical scheme, the middle part of the spiral packing auger is fixedly provided with the central auxiliary packing auger.

Preferably, the first power unit and the second power unit are explosion-proof motors or servo motors.

Preferably, the pressure sensor or the temperature sensor is disposed on a side close to the discharge port.

The utility model provides a meat material filling device, the screw rod tip ejection of compact when rotatory, the other end have the helical conductor of vacuum extraction material, have guaranteed that the material is even, no cavity filling in-process structure. The fluctuation pulse of the material is small and no extrusion is generated during filling of the spiral structure, so that the damage to the physical structure of the meat material can be reduced. The utility model provides a meat material filling device can use with automatic packaging machine, punched-card machine, high-speed knot online and constitute automatic meat, ham and sausage class automatic production line.

the utility model provides a meat material filling device, innovation point:

1, a main driving part adopts a servo motor with higher control precision and flexible and convenient control of action state to drive;

2, a double-screw vacuum feeding system;

3 a blanking system with stirring and scraping functions;

4, a pressure monitoring system;

5, the whole process is monitored by a human-computer interface, and each link is detected in real time;

The 6 PLC computer control system has the functions of signal remote transmission and network expansion, and can realize remote control.

Drawings

in order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

fig. 1 is a schematic structural view of a meat material filling device provided in an embodiment of the present invention;

FIG. 2 is a schematic view showing a connection state of the vacuum chamber according to an embodiment of the present invention;

FIG. 3 is a schematic view of a connection state of two screws in an embodiment of the present invention;

FIG. 4 is a schematic view of the connection state of the spiral auger in the embodiment of the present invention;

Fig. 5 is a schematic view of a connection state of a second power unit according to an embodiment of the present invention;

FIG. 6 is a schematic view of the connection state between the spiral auger and the second power unit in the embodiment of the present invention;

reference numerals: 01: a first power section (servo motor); 02: a synchronous pulley; 03: a synchronous belt; 04: a speed reducer (the speed reducer is provided with double output shafts); 04: double screw rod outer sleeves; 06: double screw; 07: a screw vacuum channel; 08: a screw vacuumizing pipe; 09: a vacuum chamber; 10: a vacuum pipeline is pumped; 11: a vacuum pump; 12: a vacuum gauge; 13, a pressure sensor; 14: a frame; 15: an explosion-proof electrical box; 16: a hopper; 17: a scraping plate; 18: a central auxiliary auger; 19: a spiral auger; 20: a second transmission gear; 21: a cushion pad; 22: a stirring speed reducer; 23: a second power part (explosion-proof motor or servo motor); 24: a gear-type bearing outer ring; 25: a bearing inner race; 26: the packing auger fixing disc; 27: and (5) steel balls of the bearing.

Detailed Description

in order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail with reference to fig. 1 to 6.

The utility model provides a meat material filling device, including twin-screw overcoat 04, twin-screw overcoat 04 has feed inlet and discharge gate, twin-screw overcoat 04's inner chamber is provided with twin-screw 06, first power portion 01 is connected through the transmission of speed reducer 04 to twin-screw 06 tip, first power portion is explosion proof machine or servo motor 01, and explosion proof machine 01 provides power for the twin-screw through synchronous pulley 02, hold-in range 03, speed reducer 04, speed reducer 01 is dual output shaft, its dual output shaft transmission twin-screw 06. Wherein the double-screw outer sleeve 1 is fixed and non-rotatable, and is convenient to disassemble and take out.

The upper part of the feeding hole is provided with a hopper 16, the double-screw outer sleeve is provided with a double-screw vacuum channel 07, and the double-screw vacuum channel 07 is connected with a vacuum pump 11 through a vacuum chamber 09 to perform negative pressure extraction on an inner cavity of the double-screw outer sleeve, so that materials in the hopper can reach the inner cavity of the double-screw outer sleeve through negative pressure extraction.

The inner cavity is connected with a pressure sensor 13, the pressure sensor 13 is connected with a control module, the control module is connected with a first power part, and when the pressure sensor monitors that the inner cavity of the double-screw jacket exceeds preset pressure in real time, the control module controls the first power part to be forcibly stopped. The double-screw jacket is characterized in that a temperature sensor is further arranged on one side of the pressure sensor 13 and connected with a control module, the control module is connected with a first power part, and when the temperature sensor monitors that the inner cavity of the double-screw jacket exceeds a preset temperature in real time, the control module controls the first power part to be forcibly stopped.

Be provided with spiral auger 19 in the hopper and scrape flitch 13, the first drive gear of 19 sub-unit connections of spiral auger, it is specific 19 sub-unit connections auger fixed disk 26 of spiral auger, first drive gear includes gear type bearing outer lane 24, bearing steel ball 27, bearing inner circle 25 and the fixed irrotational of frame, auger fixed disk 26 are installed on gear type bearing outer lane 24, spiral auger 19 and 26 welded fastening of auger fixed disk. And one side of the gear type bearing outer ring 24 of the first transmission gear is connected with a second transmission gear 20, and the second transmission gear 20 is connected with a second power part to drive the spiral auger to rotate. When the device is used, the explosion-proof motor or the servo motor 23 is started, and the explosion-proof motor or the servo motor 23 is transmitted to the cushion pad 21 and the second transmission gear 20 through the stirring speed reducer 22. The second transmission gear 20 drives the gear type bearing outer ring 19 to rotate so as to drive the spiral auger 19 to rotate through the auger fixing disc 26, wherein the bearing inner ring 25 is fixed with the rack and does not rotate.

The middle part of the spiral packing auger 19 is fixedly provided with a central auxiliary packing auger 18. After the materials are poured into the hopper 16, the second power part, namely the explosion-proof motor or the servo motor 23 is started, the explosion-proof motor or the servo motor 23 drives the spiral auger 19 to rotate, the central auxiliary auger 18 is fixed and does not rotate, the materials are pressed down in the rotating process of the spiral auger 19, and the materials are filled into the double screw rods by matching with vacuum negative pressure extraction force to be output and filled into the double screw rods

When the double-screw automatic detection device is used, the first power part is started, the double screws 06 run, the vacuum pump 11 is electrified to work, and the vacuum pressure is detected through the vacuum meter 12. The vacuum pumping pipeline 10 is connected with the vacuum chamber 09, the vacuum chamber 09 is connected with the screw vacuum pumping pipeline 08, the screw vacuum pumping pipeline 08 is connected with the screw vacuum pipeline 07 for negative pressure extraction, the material in the hopper reaches the inner cavity of the double-screw outer sleeve 04 through negative pressure extraction, and the double screws push the material out to finish filling. During the filling process, the pressure sensor 13 and the temperature sensor are used for monitoring the filling pressure and temperature in real time, the device exceeds the set pressure or temperature and sends an instruction to a filling machine control system to perform forced stop.

the utility model provides a meat material filling device can use with automatic packaging machine, punched-card machine, high-speed knot online and constitute automatic meat, ham and sausage class automatic production line.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.

Claims (7)

1. The utility model provides a meat material filling device, its characterized in that, includes the twin-screw overcoat, the twin-screw overcoat has feed inlet and discharge gate, the inner chamber of twin-screw overcoat is provided with the twin-screw, the first power portion is connected through the speed reducer transmission to two screw tip, feed inlet upper portion is provided with the hopper, the twin-screw overcoat is kept away from discharge gate one side and is provided with twin-screw vacuum way, twin-screw vacuum way is connected the vacuum pump through real empty room and is carried out the negative pressure extraction in order to carry out the negative pressure extraction to twin-screw overcoat inner chamber to make the material in the hopper arrive in the twin.

2. the meat material filling device of claim 1, wherein the inner cavity is connected with a pressure sensor, the pressure sensor is connected with a control module, the control module is connected with a first power part, and when the pressure sensor monitors that the inner cavity of the double-screw jacket exceeds a preset pressure in real time, the control module controls the first power part to be forcibly stopped.

3. the meat material filling device of claim 1, wherein a spiral auger is arranged in the hopper, the lower portion of the spiral auger is connected with a first transmission gear, one side of the first transmission gear is connected with a second transmission gear, the second transmission gear is connected with a second power portion to drive the spiral auger to rotate so as to achieve the function of stirring materials, and meanwhile, the materials on the inner wall of the hopper are scraped through the spiral auger.

4. the meat material filling device of claim 3, wherein the auger fixing disk is connected to the lower portion of the spiral auger, the first transmission gear comprises a gear type bearing outer ring, a bearing steel ball and a bearing inner ring, the bearing inner ring is fixed and does not rotate, the auger fixing disk is installed on the gear type bearing outer ring, and the spiral auger and the auger fixing disk are welded and fixed.

5. The meat material filling device of claim 3, wherein a central auxiliary auger is fixedly arranged in the middle of the spiral auger.

6. The meat material filling apparatus of claim 1 or 3, wherein the first power portion and the second power portion are explosion-proof motors or servo motors.

7. The meat material filling apparatus of claim 2, wherein said pressure sensor is disposed adjacent to the discharge port.