CN209794061U - Ceramic production device - Google Patents

Abstract

The utility model relates to a ceramic production device, include: the device comprises a base, a fixed table arranged on the base, supports arranged on the base and positioned at two sides of the fixed table, and a cross beam arranged at the top ends of the supports and positioned above the fixed table; one side of the beam, which is close to the fixed table, is provided with a telescopic piece, and the telescopic piece is connected with the upper template through a lifting plate; the fixed table is provided with a lower template matched with the upper template; the fixing table is provided with an I-shaped hole which is provided with an opening at the top and is formed by a primary hole, a secondary hole and a tertiary hole along the vertical direction, and the lower template is arranged in the primary hole; the three-level hole transversely penetrates through the fixed table, a cross rod is arranged in the three-level hole and connected with the lifting plate, and a jacking component used for supporting the lifting of the lower template is arranged on one side, close to the one-level hole, of the cross rod. The utility model discloses work efficiency is high, practices thrift the human cost, makes things convenient for operating personnel to take out the ceramic that the punching press is good smoothly.

Description

Ceramic production device

Technical Field

The utility model relates to a ceramic manufacture field especially relates to ceramic manufacture device.

Background

The ceramic is a general name of pottery and porcelain, the ceramic material generally has higher hardness but poorer plasticity, and the ceramic plays an important role in scientific and technical development besides being used for tableware and decoration, the ceramic raw material is prepared by extracting a large amount of clay which is the original resource of the earth, and the clay has toughness, can be plasticized when meeting water at normal temperature, can be carved by micro-drying and can be ground by full drying; when the mixture is burnt to 700 ℃, the pottery can be made into pottery which can be filled with water; when the ceramic material is burnt to 1230 ℃, the ceramic material is vitrified, almost completely does not absorb water, and is high-temperature resistant and corrosion resistant. The traditional ceramic jewelry process usually only uses a simple die or even a pure manual blank body to manufacture a finished porcelain by burning, and the traditional ceramic die has no structure which is convenient for taking the burnt blank body out of the die, so that the process has low working efficiency and consumes manpower; or, part of the traditional ceramic production tools adopt semi-automatic production, extra power needs to be consumed to take out the die, the integration level is not high, and energy is wasted.

SUMMERY OF THE UTILITY MODEL

Therefore, it is necessary to provide a ceramic production apparatus for solving the problem of low working efficiency of the conventional ceramic production process.

A ceramic production apparatus comprising: the device comprises a base, a fixed table arranged on the base, supports arranged on the base and positioned at two sides of the fixed table, and a cross beam arranged at the top ends of the supports and positioned above the fixed table; one side of the beam, which is close to the fixed table, is provided with a telescopic piece, and the telescopic piece is connected with the upper template through a lifting plate; the fixed table is provided with a lower template matched with the upper template; the fixing table is provided with an I-shaped hole which is provided with an opening at the top along the vertical direction and is formed by a primary hole, a secondary hole and a tertiary hole from top to bottom, and the lower template is arranged in the primary hole; the three-level hole transversely penetrates through the fixed table, a transverse rod transversely penetrating through and extending out of the fixed table is arranged in the three-level hole, the end part of the transverse rod is connected with the lifting plate, and a jacking assembly used for supporting the lifting of the lower template is arranged on one side, close to the one-level hole, of the transverse rod.

This technical scheme's ceramic manufacture device adopts automation equipment to replace traditional manual preparation, has not only guaranteed the preparation precision, improves the quality of ceramic, and work efficiency is high, practices thrift the human cost to this technical scheme is through setting up the top and holds in the palm the subassembly, and after the punching press was accomplished, makes things convenient for operating personnel to take out the ceramic that the punching press is good smoothly, does not consume extra power simultaneously, improves work efficiency and factor of safety when the energy saving. Specifically, an opening is arranged on the top of the fixed table along the vertical direction, an I-shaped hole is formed by a primary hole, a secondary hole and a tertiary hole from top to bottom, and the lower template is arranged in the primary hole; the three-level hole transversely penetrates through the fixed table, a cross rod transversely penetrating through and extending out of the fixed table is arranged in the three-level hole, and the hole depth of the three-level hole is not smaller than the lifting distance of the lifting plate; the end part of the cross rod is connected with the lifting plate, and one side of the cross rod, which is close to the primary hole, is provided with a jacking component which penetrates through the secondary hole and is used for supporting the lifting of the lower template. In the technical scheme, the hole depth of the primary hole is matched with the height of the lower template, the hole diameter of the secondary hole is smaller than the maximum outer diameter of the lower template, and when the lower template is placed in the primary hole for punching, the height of the lower template is flush with the fixed table; after the punching is finished, the telescopic piece contracts to drive the lifting plate to ascend, meanwhile, the cross rod connected with the lifting plate ascends to drive the jacking component connected with the cross rod to ascend, the lower template is ejected out, and therefore people can take out ceramic products conveniently. The both ends of this technical scheme's horizontal pole all through the connecting rod with the both ends of lifter plate are connected, guarantee the lift effect of horizontal pole.

Further, the jacking assembly comprises a supporting rod connected with the cross rod and a tray connected with the supporting rod and used for contacting with the lower template.

Further, the outer diameter of the tray and the outer diameter of the support rod are both smaller than the inner diameter of the secondary hole.

Further, a buffer layer is arranged on the outer wall of the cross rod; and/or the outer wall of the tray is provided with a buffer layer; and/or the inner wall of the I-shaped hole is provided with a buffer layer.

Furthermore, the upper template, the lower template, the I-shaped holes, the tray and the support rods are coaxially arranged.

And the telescopic rod is used for stably guiding the lifting of the lower template, and two ends of the telescopic rod are respectively connected with the lower template and the fixed table.

Furthermore, an elastic limiting block which is in buffering fit with the lifting plate is further arranged on the fixed table; the number of the elastic limiting blocks is two, and the two elastic limiting blocks are symmetrically arranged on two sides of the lower template.

Furthermore, the elastic limiting block comprises a limiting seat arranged on the fixed table, an elastic part of which the bottom is connected with the limiting seat, and a supporting block arranged at the top of the elastic part and matched with the lifting plate.

Furthermore, the lifting plate further comprises a guide rod arranged between the cross beam and the fixed table, two ends of the guide rod are respectively connected with the cross beam and the fixed table, and the guide rod penetrates through the lifting plate.

Furthermore, the number of the guide rods is two, and the two guide rods are symmetrically arranged on two sides of the lower template respectively.

Drawings

Fig. 1 is a schematic structural view of a ceramic production apparatus according to an embodiment of the present invention;

FIG. 2 is a front view of the stationary platen of FIG. 1;

FIG. 3 is a side view of the stationary platen of FIG. 1;

Fig. 4 is a schematic structural view of the elastic limiting block in fig. 1.

10. A base; 20. a fixed table; 30. a support; 40. a cross beam; 50. a telescoping member; 60. a lifting plate; 70. Mounting a template; 80. a lower template; 90. an elastic limiting block; 91. a limiting seat; 92. an elastic member; 93. a support block; 931. a limiting plate; 932. a connecting rod; 933. a support plate; 100. a guide bar; 110. an I-shaped hole; 111. a primary pore; 112. a secondary pore; 113. a tertiary hole; 120. a cross bar; 130. a jacking assembly; 131. a support rod; 132. a tray; 140. a telescopic rod; 150. a damper plate; 151. a shock pad; 152. a shock absorbing spring.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and the following detailed description. It should be understood that the detailed description and specific examples, while indicating the scope of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.

A ceramic production apparatus as shown in fig. 1 to 3, comprising: the device comprises a base 10, a fixed table 20 arranged on the base 10, supports 30 arranged on the base 10 and positioned at two sides of the fixed table 20, and a cross beam 40 arranged at the top ends of the supports 30 and positioned above the fixed table 20; an expansion piece 50 is arranged on one side of the cross beam 40 close to the fixed table 20, and the expansion piece 50 is connected with an upper template 70 through a lifting plate 60; a lower template 80 matched with the upper template 70 is arranged on the fixed table 20; the fixed table 20 is provided with an I-shaped hole 110 which is opened at the top along the vertical direction and is formed by a primary hole 111, a secondary hole 112 and a tertiary hole 113 from top to bottom, and the lower template 80 is arranged in the primary hole 111; the third-level hole 113 transversely penetrates through the fixed table 20, a cross rod 120 transversely penetrating through and extending out of the fixed table 20 is arranged in the third-level hole 113, the end part of the cross rod 120 is connected with the lifting plate 60, and a jacking assembly 130 used for supporting the lifting of the lower template 80 is arranged on one side, close to the first-level hole 111, of the cross rod 120.

The ceramic production device of the embodiment adopts automation equipment to replace traditional manual manufacturing, not only ensures the manufacturing precision, improves the quality of ceramic products, has high working efficiency and saves labor cost, but also facilitates the smooth taking out of the ceramic products which are well punched by operators after the punching is finished by arranging the jacking component 130, does not consume extra power, and improves the working efficiency and the safety factor while saving energy. Specifically, in the embodiment, the base 10, the brackets 30 and the beam 40 are arranged, and the beam 40 is arranged between the brackets 30 at two sides and above the fixed table 20, so that the extensible member 50, the upper template 70 and the lower template 80 are wrapped in a frame surrounded by the base 10, the brackets 30 and the beam 40, and the problem of personal safety of operators caused by exposure of power elements is avoided; corresponding molding cavities are formed in the bottom of the upper template 70 and the top of the lower template 80, the telescopic piece 50 is vertical to the telescopic direction, lifting can be achieved, and when punch forming is conducted, the telescopic piece 50 descends to drive the upper template 70 to descend and to be matched with the lower template 80 for punching. The fixed table 20 is provided with an I-shaped hole 110 which is opened at the top along the vertical direction and is formed by a primary hole 111, a secondary hole 112 and a tertiary hole 113 from top to bottom, and the lower template 80 is arranged in the primary hole 111; the third-level hole 113 transversely penetrates through the fixed table 20, a cross bar 120 transversely penetrating through and extending out of the fixed table 20 is arranged in the third-level hole 113, and the depth of the third-level hole 113 is not less than the lifting distance of the lifting plate 60; the end of the cross bar 120 is connected to the lifting plate 60, and a supporting component 130 penetrating through the secondary hole 112 and used for supporting the lifting of the lower template 80 is disposed on one side of the cross bar 120 close to the primary hole 111. In this embodiment, the depth of the primary hole 111 matches the height of the lower template 80, and the diameter of the secondary hole 112 is smaller than the maximum outer diameter of the lower template 80, so that when the lower template 80 is placed in the primary hole 111 for stamping, the height of the lower template 80 is flush with the fixed table; after the punching is completed, the extensible member 50 is contracted to drive the lifting plate 60 to ascend, and meanwhile, the cross rod 120 connected with the lifting plate 60 ascends to drive the jacking component 130 connected with the cross rod 120 to ascend, so that the lower template 80 is ejected out, and a person can take out the ceramic product conveniently. Both ends of the cross bar 120 of the present embodiment are connected to both ends of the lifting plate 60 through a connecting rod, so as to ensure the lifting effect of the cross bar 120.

The jacking assembly 130 comprises a supporting rod 131 connected with the cross rod 120, and a tray 132 connected with the supporting rod 131 and used for contacting with the lower template 80. The outer diameter of the tray 132 and the outer diameter of the supporting rod 131 are both smaller than the inner diameter of the secondary hole 112.

The upper template 70, the lower template 80, the I-shaped holes 110, the tray 132 and the support rods 131 are coaxially arranged, so that the die-casting effect is ensured, and the ceramic products are stably ejected.

The outer wall of the cross rod 120 is provided with a buffer layer; and/or the outer wall of the tray 132 is provided with a buffer layer; and/or the inner wall of the I-shaped hole 110 is provided with a buffer layer. The buffer layer can be soft material layers such as rubber pads, silica gel pads, avoids the friction loss that takes place among the relative motion process, increase of service life, and plays certain cushioning effect, protects the pottery idiosome.

The embodiment further comprises a telescopic rod 140 for stably guiding the lifting of the lower template 80, and two ends of the telescopic rod 140 are respectively connected with the lower template 80 and the fixed table 20. In this embodiment, one end of the telescopic rod 140 is connected to the bottom of the lower template 80, and the other end is disposed at the bottom of the first-stage hole 111.

Further, the number of the telescopic rods 140 is two, and the two telescopic rods 140 are symmetrically arranged along the symmetry axis of the lower template 80, so that the lifting guide effect of the lower template 80 is ensured.

As shown in fig. 4, an elastic limiting block 90 for buffering and matching with the lifting plate 60 is further disposed on the fixing table 20 in this embodiment; the number of the elastic limiting blocks 90 is two, and the two elastic limiting blocks 90 are symmetrically arranged on two sides of the lower template. In order to reduce the impact force on the lower template 80, prolong the service life and ensure that the blank is not damaged, in this embodiment, the fixing table 20 is provided with an elastic limiting block 90 which is matched with the lifting plate 60, the elastic limiting block 90 is arranged on one side of the lower template 80, the height of the elastic limiting block 90 is higher than the height of the fixing table 20 after the lower template 80 is matched with the upper template 70, when the upper template 70 is lowered to be in contact with the lower template 80, the lifting plate 60 is matched with the elastic limiting block 90, the elastic limiting block 90 supports against the lifting plate 60 and has certain buffer force for the lifting plate 60 to slowly descend, so that the upper template 70 connected with the lifting plate 60 is simultaneously buffered, and the impact force of the upper template 70 on the lower template 80 is reduced. The extensible member 50 according to the present embodiment is a hydraulic extensible member, and in other embodiments, may be a pneumatic extensible member or an electric extensible member.

The elastic limiting block 90 includes a limiting seat 91 disposed on the fixing table 20, an elastic member 92 having a bottom connected to the limiting seat 91, and a supporting block 93 disposed on a top of the elastic member 92 and cooperating with the lifting plate 60. In this embodiment, the elastic member 92 is a return spring, and the extension direction of the return spring is a vertical direction, when stamping is performed, the lifting plate 60 descends, the supporting block 93 contacts with the lifting plate 60, the return spring is compressed, and a certain buffering effect is provided for the lifting plate 60; when the punching is completed, the lifting plate 60 rises, the return spring returns to jack up the support block 93, and preparation is made for the next buffering.

Furthermore, the limiting seat 91 is provided with a hollow part and a top opening communicated with the hollow part, the elastic member 92 is arranged in the hollow part, and the supporting block 93 extends out of the top opening; the supporting block 93 includes a limiting plate 931, a connecting rod 932 and a supporting plate 933, which are connected in sequence, the limiting plate 931 is located in the hollow portion and connected to the elastic member 92, the outer diameter of the limiting plate 931 is greater than the inner diameter of the top opening, and the connecting rod 932 extends out of the top opening. The initial height of the supporting plate 933 is higher than the height of the lower template 80 which is matched with the upper template 70 and protrudes out of the fixing table 20, and is used for contacting with the lifting plate 60. The limiting plate 931 is used for limiting the extension range of the elastic element 92, namely, the return spring, and limiting the return spring in the hollow portion to avoid damage; meanwhile, the device has a certain guiding function on the reset spring, and the deflection of the reset spring after the reset is avoided. In order to further guarantee the stability of backup pad 933 in the lift in-process, the external diameter of connecting rod 932 with open-top's internal diameter matches, just the outer wall of connecting rod 932, and/or open-top's inner wall is equipped with the blotter, the blotter can be silica gel pad, rubber pad or other soft material layer, not only has the guide effect to the lift of backup pad 933, and has prevented wearing and tearing consumption, increase of service life.

The embodiment further includes a guide rod 100 disposed between the cross beam 40 and the fixed platform 20, two ends of the guide rod 100 are respectively connected to the cross beam 40 and the fixed platform 20, and the guide rod 100 penetrates through the lifting plate 60. The length direction of the guide rod 100 of the embodiment is the same as the extension direction of the extensible member 50, that is, the guide rod 100 runs through the lifting plate 60, so that the lifting plate 60 is lifted along the length direction of the guide rod 100 in the lifting process, the lifting plate 60 is prevented from shaking or deviating in the lifting process, the matching effect with the lower template 80 is ensured, and the stamping quality is improved.

In order to ensure the guiding effect of the guide rods 100, the number of the guide rods 100 in this embodiment is two, and the two guide rods 100 are respectively located at two sides of the lower template 80 and symmetrically arranged. In other embodiments, the number of the guide rods 100 may be multiple, and a plurality of the guide rods 100 are uniformly spaced around the periphery of the lower template 80.

the bottom of the base 10 according to the present embodiment is provided with a damper plate 150. The shock attenuation board 150 includes two-layer shock pad 151 and locates two-layerly damping spring 152 between the shock pad 151 pad, damping spring 152's quantity is a plurality of, and is a plurality of damping spring 152 evenly sets up at the interval, avoids this embodiment's ceramic manufacture device to become the influence because of vibrations to die casting at the during operation.

The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (10)

1. a ceramic production apparatus, comprising: the device comprises a base, a fixed table arranged on the base, supports arranged on the base and positioned at two sides of the fixed table, and a cross beam arranged at the top ends of the supports and positioned above the fixed table; one side of the beam, which is close to the fixed table, is provided with a telescopic piece, and the telescopic piece is connected with the upper template through a lifting plate; the fixed table is provided with a lower template matched with the upper template; the fixing table is provided with an I-shaped hole which is provided with an opening at the top along the vertical direction and is formed by a primary hole, a secondary hole and a tertiary hole from top to bottom, and the lower template is arranged in the primary hole; the three-level hole transversely penetrates through the fixed table, a transverse rod transversely penetrating through and extending out of the fixed table is arranged in the three-level hole, the end part of the transverse rod is connected with the lifting plate, and a jacking assembly used for supporting the lifting of the lower template is arranged on one side, close to the one-level hole, of the transverse rod.

2. The ceramic production device of claim 1, wherein the jacking assembly comprises a support rod connected with the cross rod, and a tray connected with the support rod and used for contacting with the lower template.

3. The ceramic production device of claim 2, wherein the outer diameter of the tray and the outer diameter of the support rod are both smaller than the inner diameter of the secondary hole.

4. The ceramic production device of claim 2, wherein the outer wall of the cross bar is provided with a buffer layer; and/or the outer wall of the tray is provided with a buffer layer; and/or the inner wall of the I-shaped hole is provided with a buffer layer.

5. The ceramic production device of claim 2, wherein the upper die plate, the lower die plate, the I-shaped hole, the tray and the support rod are coaxially arranged.

6. The ceramic production device of claim 2, further comprising a telescopic rod for stably guiding the lifting of the lower template, wherein two ends of the telescopic rod are respectively connected with the lower template and the fixed table.

7. The ceramic production device according to any one of claims 2 to 6, wherein an elastic limiting block for buffering and matching with the lifting plate is further arranged on the fixing table; the number of the elastic limiting blocks is two, and the two elastic limiting blocks are symmetrically arranged on two sides of the lower template.

8. The ceramic production device as claimed in claim 7, wherein the elastic limiting block comprises a limiting seat arranged on the fixed platform, an elastic member with a bottom connected with the limiting seat, and a supporting block arranged on the top of the elastic member and matched with the lifting plate.

9. The ceramic production device of claim 7, further comprising a guide rod disposed between the cross beam and the fixing table, wherein two ends of the guide rod are respectively connected with the cross beam and the fixing table, and the guide rod penetrates through the lifting plate.

10. The ceramic production device of claim 9, wherein the number of the guide rods is two, and the two guide rods are symmetrically arranged on two sides of the lower template respectively.