CN209794038U - homogenization nucleating device - Google Patents
homogenization nucleating device Download PDFInfo
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- CN209794038U CN209794038U CN201920102746.1U CN201920102746U CN209794038U CN 209794038 U CN209794038 U CN 209794038U CN 201920102746 U CN201920102746 U CN 201920102746U CN 209794038 U CN209794038 U CN 209794038U
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- nucleation
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- stirring shaft
- water
- main rod
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Abstract
the utility model discloses a homogenization nucleation device, which comprises a nucleation tank, wherein a stirring shaft is arranged in the nucleation tank, the stirring shaft is connected with a driving device, the driving device comprises a transmission motor, at least two groups of stirring blades are arranged on the stirring shaft, and the bottom end of the stirring shaft is also provided with a special-shaped paddle blade; the stirring shaft is also provided with an atomizing nozzle, the atomizing nozzle is connected with a water delivery pipe, and the water delivery pipe is provided with an atomizing water control valve and an anti-blocking device for preventing the atomizing nozzle from being blocked; the water delivery pipe is connected with a water pump; the upper part of the nucleation tank is also provided with a continuous feeding device; a discharge pipe is arranged at the lower part of the nucleation tank, and a discharge valve is arranged on the discharge pipe; the inner wall of the nucleation tank is also provided with at least one bevel baffle; the nucleation tank is also provided with toughened transparent glass. The utility model has simple structure, convenient operation, high stirring and mixing rate, controllable water content of nucleation particles and high control precision; compact structure, small occupied area and low cost.
Description
Technical Field
The utility model relates to a fly ash haydite production field especially relates to a homogenization nucleation device.
Background
The fly ash ceramsite is a light coarse aggregate with the grain size of more than 5 mm, which is widely applied to various fields due to the characteristics of light weight, high strength, wear resistance, permeability resistance, shock resistance, sound absorption, heat preservation and the like.
the basic process of the fly ash ceramsite comprises the steps of weighing and metering fly ash and an additive, uniformly stirring, feeding the mixed material into a stirring nucleating machine, adding a certain amount of water to wet mix into a core, feeding the wet mixed material containing crystal nuclei into a balling disc, preparing water according to the process requirements, balling, feeding qualified raw material balls into a ceramsite sintering machine, sintering, cooling, crushing and screening to obtain the fly ash sintered ceramsite product. Wherein, the wet mixing nucleation process is an important step and plays an important role in influencing the quality of the finally obtained fly ash sintered ceramsite product.
SUMMERY OF THE UTILITY MODEL
in order to overcome the deficiencies of the prior art, the utility model provides a homogenization nucleation device.
The utility model adopts the technical proposal that: a homogenization nucleation device comprising: the stirring shaft is arranged in the nucleation tank and connected with a driving device for driving the stirring shaft to rotate, the driving device comprises a transmission motor, a driving gear is arranged on an output shaft of the transmission motor, the stirring shaft penetrates through and extends out of the upper wall of the nucleation tank, a transmission gear is arranged at one end of the stirring shaft extending out of the nucleation tank, and the transmission gear is meshed with the driving gear;
At least two groups of stirring blades are arranged on the stirring shaft, and special-shaped blades are also arranged at the bottom end of the stirring shaft;
The special-shaped paddle comprises a first main rod and a second main rod, wherein the first main rod is fixedly connected with the stirring shaft, the first main rod is fixedly connected with the second main rod, the second main rod is parallel to the bottom of the nuclear tank, and branch rods are uniformly and fixedly arranged below the second main rod and distributed below the second main rod in a zigzag manner; the distance between the lowest part of the support rod and the bottom of the nuclear tank is 5-30 mm;
The stirring shaft is also provided with atomizing nozzles, the atomizing nozzles and the stirring blades are arranged alternately, the atomizing nozzles are connected with a water delivery pipe, and the water delivery pipe is provided with an atomizing water control valve and an anti-blocking device for preventing the atomizing nozzles from being blocked; the anti-blocking device comprises an air compressor, the air compressor is communicated with the water pipe between the atomized water control valve and the atomizing nozzle, and a high-pressure air control valve is arranged between the air compressor and the water pipe; the water delivery pipe is connected with a water pump;
The upper part of the nucleation tank is also provided with a continuous feeding device, and the continuous feeding device is connected with a feeding port arranged at the upper part of the nucleation tank; a discharge pipe is arranged at the lower part of the nucleation tank, and a discharge valve is arranged on the discharge pipe;
The inner wall of the nucleation tank is also provided with at least one bevel baffle;
the nucleation tank is also provided with toughened transparent glass.
furthermore, three groups of stirring blades are arranged on the stirring shaft.
furthermore, two adjacent groups of stirring blades are arranged in a staggered manner.
Further, the atomizing nozzle is a spiral nozzle.
Furthermore, a water inlet and a water outlet of the water pump connected with the water pipe are provided with filters.
Furthermore, the bevel baffles are arranged in a staggered mode.
Further, the nucleation tank is a conical tank.
The utility model has the advantages that:
1. The structure is simple, the operation is convenient, the materials are mixed into nuclei under the combined action of the bevel baffle, the stirring blades and the different-row blades, and the stirring is more uniform; the special-shaped blades can prevent materials from depositing at the bottom, so that the mixing uniformity is further improved;
2. the atomized water control valve can accurately control the amount sprayed out by the atomizing nozzle, thereby accurately controlling the water content of the homogenized nucleation; the anti-blocking device can prevent the blocking of the atomizing nozzle;
3. The atomizing nozzle adopts a common spiral nozzle in the market, so that the spraying speed of the atomized water is increased, and the blockage can be effectively prevented;
4. Filters are arranged at the water inlet and the water outlet of the water pump connected with the water delivery pipe to ensure that the atomized water meets the requirements;
5. the transparent observation chamber is arranged, so that workers can observe the conditions in the nucleation chamber in time, and can respond to faults in time.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Detailed Description
In order to understand the technical solution of the present invention more clearly, the present invention will be further explained with reference to the accompanying drawings.
the homogenization nucleating device shown in fig. 1 comprises a nucleating tank 1, wherein a stirring shaft 13 is arranged in the nucleating tank 1, the stirring shaft 13 is connected with a driving device for driving the stirring shaft 13 to rotate, the driving device comprises a transmission motor 12, a driving gear is arranged on an output shaft of the transmission motor 12, the stirring shaft 13 penetrates through and extends out of the upper wall of the nucleating tank 1, a transmission gear 11 is arranged at one end of the stirring shaft 13, which extends out of the nucleating tank 1, and the transmission gear 11 is meshed with the driving gear;
at least two groups of stirring blades 14 are arranged on the stirring shaft 13, and a special-shaped blade 16 is also arranged at the bottom end of the stirring shaft 13;
The special-shaped blade 16 comprises a main rod first 1601 and a main rod second 1602, the main rod first 1601 is fixedly connected with the stirring shaft 13, the main rod first 1601 is fixedly connected with the main rod second 1602, the main rod second 1602 is parallel to the bottom of the nuclear tank 1, supporting rods 1603 are further uniformly and fixedly arranged below the main rod second 1602, and the supporting rods 1603 are distributed below the main rod second 1602 in a zigzag manner; the distance between the lowest part of the support rod 1603 and the bottom of the nuclear tank 1 is 5-30 mm;
The stirring shaft 13 is also provided with an atomizing nozzle 15, the atomizing nozzle 15 and the stirring blade 14 are arranged at an interval, the atomizing nozzle 15 is connected with a water delivery pipe 20, and the water delivery pipe 20 is provided with an atomizing water control valve 6 and an anti-blocking device for preventing the atomizing nozzle 15 from being blocked; the anti-blocking device comprises an air compressor 7, the air compressor 7 is communicated with the water pipe 20 positioned between the atomized water control valve 6 and the atomizing nozzle 15, and a high-pressure air control valve 8 is arranged between the air compressor 7 and the water pipe 20; the water delivery pipe 20 is connected with a water pump 4;
The upper part of the nucleation tank 1 is also provided with a continuous feeding device 9, and the continuous feeding device 9 is connected with a feeding port 10 arranged at the upper part of the nucleation tank 1; a discharge pipe 18 is arranged at the lower part of the nucleation tank 1, and a discharge valve 17 is arranged on the discharge pipe 18;
the inner wall of the nucleation tank 1 is also provided with at least one bevel baffle 3;
The nucleation tank 1 is also provided with tempered transparent glass 19.
In the preferred embodiment, three groups of stirring blades 14 are arranged on the stirring shaft 13.
In the preferred embodiment, two adjacent stirring blades 14 are staggered.
in the preferred embodiment, the atomizing nozzle 15 is a spiral nozzle.
In the preferred embodiment, a filter 5 is arranged at the water inlet and the water outlet of the water pump 4 connected with the water pipe 20.
in the preferred embodiment, the bevel baffles 3 are arranged in a staggered manner.
In the preferred embodiment, the nucleation can 1 is a conical can.
The working principle is as follows: when the nucleating tank works, when a material enters the nucleating tank 1 from the feeding port 10, the transmission motor 12 is started to drive the driving gear 11 and the stirring shaft 13, so that the different-row blades 16 and the stirring blades 14 are driven to operate. The materials are mixed and nucleated under the combined action of the bevel baffle 3, the stirring blades 14 and the different-row blades 16; in addition, the water pump 4 is used for supplying power, and the atomized water control valve 6 is used as an adjusting switch for controlling the amount of water sprayed out from the water delivery pipe 20 through the atomized nozzles 15. For the material in the nucleation chamber 2 to cause the blockage of the atomizing nozzle 15, the atomizing water control valve 6 can be controlled to be closed discontinuously, and the high-pressure air control valve 8 can be opened to impact the nozzle instantaneously for dredging. The stirring condition in the nucleation tank 1 can be observed through the tempered transparent glass 19. The homogenized and nucleated materials are controlled by a discharge valve 17 and discharged from a discharge pipe 18.
The utility model has simple structure, convenient operation, high stirring and mixing rate, controllable water content of nucleation particles and high control precision; compact structure, small occupied area and low cost.
The above is only the preferred embodiment of the present invention, so all the equivalent changes or modifications made by the structure, features and principles in accordance with the claims of the present invention are included in the claims of the present invention.
Claims (7)
1. A homogenization nucleation device characterized by comprising: the reactor core forming device comprises a core forming tank (1), wherein a stirring shaft (13) is arranged in the core forming tank (1), the stirring shaft (13) is connected with a driving device for driving the stirring shaft (13) to rotate, the driving device comprises a transmission motor (12), a driving gear is arranged on an output shaft of the transmission motor (12), the stirring shaft (13) penetrates through and extends out of the upper wall of the core forming tank (1), a transmission gear (11) is installed at one end, extending out of the core forming tank (1), of the stirring shaft (13), and the transmission gear (11) is meshed with the driving gear;
At least two groups of stirring blades (14) are arranged on the stirring shaft (13), and special-shaped blades (16) are also arranged at the bottom end of the stirring shaft (13);
The special-shaped paddle (16) comprises a first main rod (1601) and a second main rod (1602), wherein the first main rod (1601) is fixedly connected with the stirring shaft (13), the first main rod (1601) is fixedly connected with the second main rod (1602), the second main rod (1602) is parallel to the bottom of the nuclear tank (1), supporting rods (1603) are further uniformly and fixedly arranged below the second main rod (1602), and the supporting rods (1603) are distributed below the second main rod (1602) in a zigzag manner;
the stirring shaft (13) is also provided with atomizing nozzles (15), the atomizing nozzles (15) and the stirring blades (14) are arranged alternately, the atomizing nozzles (15) are connected with a water delivery pipe (20), and the water delivery pipe (20) is provided with an atomizing water control valve (6) and an anti-blocking device for preventing the atomizing nozzles (15) from being blocked; the anti-blocking device comprises an air compressor (7), the air compressor (7) is communicated with the water pipe (20) positioned between the atomized water control valve (6) and the atomizing nozzle (15), and a high-pressure air control valve (8) is arranged between the air compressor (7) and the water pipe (20); the water delivery pipe (20) is connected with a water pump (4);
the upper part of the nucleation tank (1) is also provided with a continuous feeding device (9), and the continuous feeding device (9) is connected with a feeding port (10) arranged at the upper part of the nucleation tank (1); a discharge pipe (18) is arranged at the lower part of the nucleation tank (1), and a discharge valve (17) is arranged on the discharge pipe (18);
the inner wall of the nucleation tank (1) is also provided with at least one bevel baffle (3);
The nucleation tank (1) is also provided with toughened transparent glass (19).
2. The homogenizing nucleation device of claim 1, wherein: three groups of stirring blades (14) are arranged on the stirring shaft (13).
3. The homogenizing nucleation device of claim 1, wherein: two adjacent groups of stirring blades (14) are arranged in a staggered way.
4. the homogenizing nucleation device of claim 1, wherein: the atomizing nozzle (15) is a spiral nozzle.
5. the homogenizing nucleation device of claim 1, wherein: filters (5) are arranged at the water inlet and the water outlet of the water pump (4) connected with the water pipe (20).
6. The homogenizing nucleation device of claim 1, wherein: the bevel baffle plates (3) are arranged in a staggered mode.
7. The homogenizing nucleation device of claim 1, wherein: the nucleation tank (1) is a conical tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920102746.1U CN209794038U (en) | 2019-01-22 | 2019-01-22 | homogenization nucleating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920102746.1U CN209794038U (en) | 2019-01-22 | 2019-01-22 | homogenization nucleating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209794038U true CN209794038U (en) | 2019-12-17 |
Family
ID=68820521
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920102746.1U Active CN209794038U (en) | 2019-01-22 | 2019-01-22 | homogenization nucleating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209794038U (en) |
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2019
- 2019-01-22 CN CN201920102746.1U patent/CN209794038U/en active Active
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