CN209793056U - Novel range extender assembling mechanism - Google Patents

Novel range extender assembling mechanism Download PDF

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Publication number
CN209793056U
CN209793056U CN201920505339.5U CN201920505339U CN209793056U CN 209793056 U CN209793056 U CN 209793056U CN 201920505339 U CN201920505339 U CN 201920505339U CN 209793056 U CN209793056 U CN 209793056U
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plate
jacking
clamp
bearing
block
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CN201920505339.5U
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颜贵斌
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Shenzhen Htt Technology Co Ltd
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Shenzhen Htt Technology Co Ltd
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Abstract

The utility model discloses a novel range extender assembling mechanism, which comprises a main body frame mechanism, a transverse slide rail mechanism, a longitudinal slide rail mechanism, a jacking mechanism and a clamp mechanism; the main body frame mechanism comprises a bottom frame, foundation bolts and an object placing plate; the transverse sliding rail mechanism comprises a panel, a cushion block, a transverse sliding rail A, a sliding block A, a stop block A, an organ cover mounting piece, an organ cover, a mounting large plate A and a fastening handle A; the longitudinal slide rail mechanism comprises a longitudinal slide rail B, a slide block B, a stop block B, a jacking guide plate and a fastening handle B; the jacking mechanism comprises a bearing mounting plate, two half bearing seats, a guide shaft, a shaft sleeve, a spring, a bolt, a jacking plate, a cylinder joint and a cylinder; the clamp mechanism comprises a bearing mounting plate B, a crossed roller bearing, a rotating shaft, a cross beam, a side plate, a handle and a clamp. The utility model is more convenient to assemble; the assembly table can manually rotate left and right to swing; the position of the clamp can be found more quickly; convenient for maintenance at any time, etc.

Description

Novel range extender assembling mechanism
Technical Field
the utility model relates to an equipment assembly devices especially relates to a novel increase journey ware assembly devices.
Background
The traditional range extender assembling mechanism is poor in alignment and assembling convenience at the height positions of the spline teeth and the spline grooves of the range extender, and the range extender assembling table cannot swing in a left-right rotating mode manually, so that inconvenience is brought to assembling operation. Meanwhile, the bearing of the traditional assembly mechanism is inconvenient to disassemble and replace and inconvenient to overhaul. Therefore, it is an urgent problem to be solved by those skilled in the art to develop a novel range extender assembling mechanism.
SUMMERY OF THE UTILITY MODEL
the utility model provides a solve above-mentioned not enough, provide a novel increase journey ware assembly devices.
The above object of the present invention is achieved by the following technical solutions: a novel range extender assembling mechanism comprises a main body frame mechanism, a transverse sliding rail mechanism, a longitudinal sliding rail mechanism, a jacking mechanism and a clamp mechanism;
The main body frame mechanism comprises a bottom frame, foundation bolts and an object placing plate; the underframe is connected with foundation bolts (the height of the main body frame can be adjusted to enable the frame to reach a required position); a layer of object placing plate is arranged in the middle of the underframe (certain tools and products can be stacked on the object placing plate, so that the space utilization rate of the equipment is improved);
The transverse sliding rail mechanism comprises a panel, a cushion block, a transverse sliding rail A, a sliding block A, a stop block A, an organ cover mounting piece, an organ cover, a mounting large plate A and a fastening handle A; the panel is arranged on the top of the underframe (the panel is used as a supporting and bearing surface of the mechanism); two transverse cushion blocks are arranged on the panel according to a certain distance (the height of the cushion blocks is set according to the actual situation); a transverse sliding rail A is respectively arranged on the two cushion blocks, and two sliding blocks A are respectively arranged on the transverse sliding rails A (the transverse movement of the sliding blocks A is used for determining the horizontal position points of the sliding blocks A); two ends of the cushion block are respectively provided with a block A (the block A is used for limiting the limit distance of the sliding block A moving on the transverse sliding rail A and preventing the sliding block A from falling off on the transverse sliding rail A); one side of each of two ends of the transverse sliding rail A is provided with an organ cover installation part; the organ cover is arranged on the organ cover mounting piece (the organ cover is one kind of protective cover, and the protective cover has the characteristics of foot stepping resistance, no deformation caused by hard object collision, long service life, good sealing performance, light and convenient operation and the like, and plays a role in protecting a mechanism); a mounting large plate A is arranged on the sliding block A; four fastening handles A are arranged on the periphery of the large installation plate A (when the slide block A moves to a proper position, the fastening handles A start to act to fix the transverse slide rail A and do not move any more, so that the transverse position of the transverse slide rail A is determined, and the transverse position is locked and fixed through the fastening handles A);
the longitudinal slide rail mechanism comprises a longitudinal slide rail B, a slide block B, a stop block B, a jacking guide plate and a fastening handle B; two longitudinal slide rails B (used for determining the position points of the longitudinal direction) are arranged on the mounting large plate A; two sliding blocks B are respectively arranged on the longitudinal sliding rails B; two ends of the longitudinal slide rail B are respectively provided with a stop block B (the stop blocks B are used for limiting the moving distance of the slide block B on the longitudinal slide rail B and preventing the slide block B from falling off on the longitudinal slide rail B); a jacking guide plate (having a certain guiding function for the ascending and descending of the mechanism) is arranged on the sliding block B; four fastening handles B are arranged on the periphery of the jacking guide plate (when the sliding block B moves to a proper position, the fastening handles B start to act, the sliding block B is fixed and does not move any more, the longitudinal position of the sliding block B is determined, and the longitudinal position is locked and fixed through the fastening handles B);
The jacking mechanism comprises a bearing mounting plate, two half bearing seats, a guide shaft, a shaft sleeve, a spring, a bolt, a jacking plate, a cylinder joint and a cylinder; bearing mounting plates are mounted at four corners of the jacking guide plate; the two-half type bearing seat is arranged on the bearing mounting plate (the common bearing seat is inconvenient to disassemble and assemble, takes a long time and seriously influences the normal production of enterprises, and the two-half type bearing seat is simple to assemble and easy to disassemble and replace); the shaft sleeve is arranged on the guide shaft (the guide shaft is arranged around the jacking guide plate, the uniformly distributed guide shaft not only enables the jacking plate to be stressed in a balanced manner, but also has a guiding effect and a limiting effect on the ascending and descending movement of the jacking plate, and the guide shaft cannot be disorderly stringed), and the shaft sleeve is connected with the two half bearing seats (the shaft sleeve prevents a bearing from being in direct contact with the guide shaft, so that the abrasion of the bearing is avoided); the bolt is sleeved with a spring (the spring deforms under the action of external force and restores to the original shape after the external force is removed, namely, the lifting motion and the descending motion of the jacking plate are both flexible motions), and the bolt penetrates through the jacking plate to reach the jacking guide plate (the jacking guide plate performs the lifting motion and the descending motion together under the action of the guide shaft, and when the jacking guide plate reaches a specified position, the bolt locks the jacking guide plate and fixes the position of the jacking guide plate); the cylinder is connected with a cylinder joint (the power is given to the jacking plate and a mechanism on the jacking plate, so that the jacking plate can do ascending and descending motion); the cylinder joint is connected with the jacking plate;
the fixture mechanism includes a bearing mounting plate B mounted on a lift plate, a cross roller bearing mounted on the bearing mounting plate B (the cross roller bearing is a cross arrangement in which a load in various directions can be received by only one set of cross roller bearings, and the rigidity is improved by 3 ~ 4 times compared with a conventional type bearing) because of a divided inner ring or outer ring fixed to a cross roller collar after rollers and spacers are mounted therein to prevent separation from each other, a bearing gap is adjustable to obtain a high-precision rotational movement even if a preload is applied because of a cross arrangement of the cross roller bearing and the cross roller bearing, a rotary shaft having one end connected to the cross beam (the rotary shaft can rotate 360 degrees around the cross roller bearing) and the other end passing through the cross roller bearing, a cross beam connected to two fixture mounting pieces forming a U-shape by the cross beam, and a pull handle is mounted on each side plate (the handle is a point of a manual angle adjustment to adjust the pull angle and is mounted on the fixture mounting pieces) according to the shape of the clamp).
compared with the prior art, the utility model the advantage be:
1. the height direction of the range extender positioning support table is designed flexibly, and a mode of combining pneumatics and springs is adopted. The height positions of the spline teeth and the spline grooves of the range extender can be aligned and assembled more conveniently.
2. The range extender assembling table can manually rotate left and right to swing so that the spline teeth of the range extender are aligned with the spline grooves of the engine flywheel, and then the spline shaft is installed in the spline hole to finish the assembly of the range extender and the engine.
3. the organ protective cover is a flexible organ type machine tool guide rail protective cover, commonly called bellows, and is one of machine tool protective covers. The shape of the organ protective cover can be designed into various styles according to actual needs, the size can be manufactured according to actual needs, and the organ protective cover has the advantages of being small in compression, long in stroke and the like. The shield has no metal parts, so that the shield is not worried about the serious damage to a machine caused by the loosening of the parts during the operation.
4. Tightening the handle allows for fixing the lateral and longitudinal positions. When the angle of the clamp is adjusted manually, the transverse displacement and the longitudinal displacement cannot be generated. Enabling the position of the clamp to be found more quickly.
5. Two-half type bearing seat and bearing are adopted, which is convenient for installation and disassembly. Because the bearing is a wearing part, the replacement is very simple and convenient, and the maintenance is convenient at any time.
6. The internal structure of the crossed roller bearing adopts the mutually perpendicular and crossed arrangement of the rollers at 90 degrees, and has excellent rotation precision; the outer ring or the inner ring which is divided into two parts at the same time is fixed together after the roller and the retainer are arranged, so the operation is very simple during installation; can bear larger axial and radial loads; therefore, the angle of the clamp can be adjusted by taking the clamp as a point of force, the 360-degree rotation can be realized, the operation is very simple and convenient, and the bad conditions such as toppling and the like can not be generated.
drawings
Fig. 1 is a schematic view of the structure of the present invention.
Fig. 2 is a schematic diagram of the right-side view structure of the present invention.
Fig. 3 is a schematic perspective view of the present invention.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
As shown in fig. 1, 2 and 3, a novel range extender assembling mechanism comprises a main body frame mechanism, a transverse slide rail mechanism, a longitudinal slide rail mechanism, a jacking mechanism and a clamp mechanism;
the main body frame mechanism comprises a bottom frame 1, foundation bolts 2 and an object placing plate 3; the underframe 1 is connected with foundation bolts 2 (the height of the main body frame can be adjusted to enable the frame to reach a required position); a layer of object placing plate 3 is arranged in the middle of the underframe 1 (certain tools and products can be stacked on the object placing plate, so that the space utilization rate of the equipment is improved);
the transverse sliding rail mechanism comprises a panel 4, a cushion block 5, a transverse sliding rail A6, a sliding block A7, a stop block A8, an organ cover mounting piece 9, an organ cover (not shown), a mounting large plate A11 and a fastening handle A12; the panel 4 is arranged on the top of the chassis 1 (the panel is used as a supporting and bearing surface of the mechanism); two transverse cushion blocks 5 are arranged on the panel 4 according to a certain distance (the height of the cushion blocks is set according to actual conditions); a transverse slide rail A6 is respectively arranged on the two cushion blocks 5, and two slide blocks A7 are respectively arranged on the transverse slide rails A6 (the transverse movement of the slide blocks A is used for determining the horizontal position points of the slide blocks A); two ends of the cushion block are respectively provided with a block A8 (the block A is used for limiting the limit distance of the sliding block A moving on the transverse sliding rail A and preventing the sliding block A from falling off on the transverse sliding rail A); one side of each of two ends of the transverse sliding rail A6 is provided with an organ cover installation part; the organ cover 10 is arranged on the organ cover mounting part 9 (the organ cover is one kind of protective cover, and the protective cover has the characteristics of being resistant to foot stepping, not deformed due to collision of hard objects, long in service life, good in sealing, portable in operation and the like, and plays a role in protecting a mechanism); a mounting large plate A11 is arranged on the sliding block A7; four fastening handles A12 are arranged on the periphery of the installation large plate A11 (when the slide block A moves to a proper position, the fastening handles A start to act to fix the transverse slide rail A and do not move any more, so that the transverse position of the transverse slide rail A is determined, and the transverse position is locked and fixed through the fastening handles A);
the longitudinal slide rail mechanism comprises a longitudinal slide rail B13, a slide block B14, a stop block B15, a jacking guide plate 16 and a fastening handle B17; two longitudinal slide rails B13 (used for determining the position points of the longitudinal direction) are arranged on the mounting large plate A11; two sliding blocks B14 are respectively arranged on the longitudinal sliding rails B13; two ends of the longitudinal slide rail B13 are respectively provided with a block B15 (the block B is used for limiting the moving distance of the slide block B on the longitudinal slide rail B and preventing the slide block B from falling off on the longitudinal slide rail B); a jacking guide plate 16 (which has a certain guiding effect on the ascending and descending of the mechanism) is arranged on the sliding block B14; four fastening handles B17 are arranged around the jacking guide plate 16 (when the sliding block B moves to a proper position, the fastening handle B starts to act, the sliding block B is fixed and does not move any more, the longitudinal position of the sliding block B is determined, and the longitudinal position is locked and fixed through the fastening handle B);
the jacking mechanism comprises a bearing mounting plate 18, two half bearing seats 19, a guide shaft 10, a shaft sleeve 20, a spring 21, a bolt 22, a jacking plate 23, a cylinder joint 24 and a cylinder 25; bearing mounting plates 18 are mounted at four corners of the jacking guide plate 16; the two-half bearing seat 19 is arranged on the bearing mounting plate 18 (the common bearing seat is inconvenient to disassemble and assemble, takes a long time and seriously affects the normal production of enterprises, and the two-half bearing seat is simple to assemble and easy to disassemble and replace); a shaft sleeve 20 is arranged on the guide shaft 19 (the guide shaft is arranged around the jacking guide plate, the uniformly distributed guide shaft not only enables the jacking plate to be stressed in a balanced manner, but also has a guiding effect and a limiting effect on the ascending and descending movement of the jacking plate, and cannot be disorderly stringed), and the shaft sleeve 20 is connected with the two half bearing seats 19 (the shaft sleeve prevents a bearing from being in direct contact with the guide shaft, so that the abrasion of the bearing is avoided); the bolt 22 is sleeved with a spring 21 (the spring deforms under the action of external force and recovers to the original shape after the external force is removed; namely, the ascending motion and the descending motion of the jacking plate are both flexible motions), and the bolt 22 passes through the jacking plate 23 to reach the jacking guide plate 16 (the jacking guide plate performs ascending and descending motions together under the action of the guide shaft, and when the jacking guide plate reaches a specified position, the bolt 22 locks the jacking guide plate and fixes the position of the jacking guide plate); the cylinder 25 is connected with the cylinder joint 24 (gives power to the jacking plate and the mechanism on the jacking plate to enable the jacking plate to do ascending and descending movement); the cylinder joint 24 is connected with the jacking plate 23;
the clamp mechanism includes a bearing mounting plate B26, a cross roller bearing 27, a rotating shaft 28, a beam 29, side plates 30, a handle 31, and a clamp 32, the bearing mounting plate B26 is mounted on a jacking plate 23, the cross roller bearing 27 is mounted on a bearing mounting plate B26 (the cross roller bearing 27 is a split inner ring or outer ring, after being mounted with rollers and spacers, fixed together with a cross roller collar to prevent separation from each other, so that the operation is simple when mounting, because it is a cross arrangement, it can bear loads in various directions only with one set of cross roller bearing, compared with a conventional type bearing, the rigidity is increased by 3 ~ 4 times, meanwhile, because the inner ring or outer ring of the cross roller bearing is a two-split structure, the bearing gap can be adjusted, and even if a preload is applied, a high precision rotational movement can be obtained), one end of the rotating shaft 28 is connected to the beam 29 (the rotating shaft can rotate 360 degrees around the cross roller bearing), the other end passes through the cross roller bearing 27, the beam 29 is connected to the two side plates 30 to form a U-shaped clamp, and one handle 31 is mounted on each side plate 30 (when the angle of the clamp is adjusted manually, the angle of the handle is designed according to the shape of the handle clamp 32).
The utility model discloses a theory of operation:
when the novel range extender mechanism normally operates, firstly, a person gives power to equipment to act on the transverse sliding rail A, when the novel range extender mechanism reaches a set position, the person gives a downward force to the fastening handle A at the moment, so that the fastening handle A moves downward and is locked by clockwise rotation, the transverse sliding rail is locked at the moment and does not move any more, and the transverse position of the clamp is determined; then, the person gives a power to the equipment to act on the longitudinal slide rail B, when the equipment also reaches a specified position, the person gives a downward force to the fastening handle B at the moment, so that the fastening handle B moves downward and is locked by clockwise rotation, the position of the longitudinal slide rail is locked at the moment and does not move any more, namely the longitudinal position of the clamp is determined; then the cylinder starts to move, the jacking plate and the components arranged on the jacking plate move upwards along the guide shafts (the guide shafts are arranged at the four corners of the plate, so that the jacking plate is uniformly stressed and has a guide function), when the cylinder reaches a specified position, the cylinder stops moving, the spring is in a stretching state, a locking force is given to the bolt by a person (the tension of the spring is balanced with the locking force of the bolt), the height position of the clamp is determined, after the positions in the transverse direction, the longitudinal direction and the height direction are determined, the angle of the clamp is adjusted, in order to enable the spline teeth of the stroke extender to be aligned with the spline grooves of the engine flywheel, the person uses the crossed roller bearing as an acting point, holds the handle to start adjustment (the clamp supporting module has the rotation functions of 0 degree, 90 degrees, 270 degrees and 360 degrees and positions, and adopts manual alignment at the moment, the range extender assembling table can manually rotate left and right to swing, a spline shaft of the range extender is aligned with a spline hole of the engine flywheel, spline teeth of the range extender are aligned with a spline groove of the engine flywheel, and then the spline shaft is arranged in the spline hole), so that the assembly of the engine and the range extender is completed.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all the equivalent structures or equivalent processes that are used in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.

Claims (1)

1. The utility model provides a novel increase journey ware assembly devices which characterized in that: the device comprises a main body framework mechanism, a transverse sliding rail mechanism, a longitudinal sliding rail mechanism, a jacking mechanism and a clamp mechanism;
The main body frame mechanism comprises a bottom frame, foundation bolts and an object placing plate; the underframe is connected with the foundation bolt; the middle part of the underframe is provided with a layer of object placing plate;
the transverse sliding rail mechanism comprises a panel, a cushion block, a transverse sliding rail A, a sliding block A, a stop block A, an organ cover mounting piece, an organ cover, a mounting large plate A and a fastening handle A; the panel is arranged on the top of the underframe; two transverse cushion blocks are arranged on the panel according to a certain distance; a transverse sliding rail A is arranged on each of the two cushion blocks, and two sliding blocks A are arranged on each of the transverse sliding rails A; two ends of the cushion block are respectively provided with a stop block A; one side of each of two ends of the transverse sliding rail A is provided with an organ cover installation part; the organ cover mounting piece is provided with an organ cover; a mounting large plate A is arranged on the sliding block A; four fastening handles A are arranged on the periphery of the large installation plate A;
The longitudinal slide rail mechanism comprises a longitudinal slide rail B, a slide block B, a stop block B, a jacking guide plate and a fastening handle B; two longitudinal slide rails B are arranged on the mounting large plate A; two sliding blocks B are respectively arranged on the longitudinal sliding rails B; two ends of the longitudinal slide rail B are respectively provided with a stop block B; a jacking guide plate is arranged on the sliding block B; four fastening handles B are arranged around the jacking guide plate;
The jacking mechanism comprises a bearing mounting plate, two half bearing seats, a guide shaft, a shaft sleeve, a spring, a bolt, a jacking plate, a cylinder joint and a cylinder; bearing mounting plates are mounted at four corners of the jacking guide plate; the two half bearing seats are arranged on the bearing mounting plate; a shaft sleeve is arranged on the guide shaft and connected with the two half bearing seats; the bolt is sleeved with a spring and penetrates through the jacking plate to reach the jacking guide plate; the cylinder is connected with a cylinder joint; the cylinder joint is connected with the jacking plate;
the clamp mechanism comprises a bearing mounting plate B, a crossed roller bearing, a rotating shaft, a cross beam, a side plate, a handle and a clamp; the bearing mounting plate B is arranged on the jacking plate; the crossed roller bearing is arranged on the bearing mounting plate B; one end of the rotating shaft is connected with the cross beam, and the other end of the rotating shaft penetrates through the crossed roller bearing; the cross beam is connected with the two side plates to form a U-shaped clamp mounting part; each side plate is provided with a handle; the clamp is mounted on a clamp mount.
CN201920505339.5U 2019-04-15 2019-04-15 Novel range extender assembling mechanism Active CN209793056U (en)

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Application Number Priority Date Filing Date Title
CN201920505339.5U CN209793056U (en) 2019-04-15 2019-04-15 Novel range extender assembling mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920505339.5U CN209793056U (en) 2019-04-15 2019-04-15 Novel range extender assembling mechanism

Publications (1)

Publication Number Publication Date
CN209793056U true CN209793056U (en) 2019-12-17

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Application Number Title Priority Date Filing Date
CN201920505339.5U Active CN209793056U (en) 2019-04-15 2019-04-15 Novel range extender assembling mechanism

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109894843A (en) * 2019-04-15 2019-06-18 深圳市华科天信科技有限公司 A kind of novel distance increasing unit assemble mechanism
CN109894843B (en) * 2019-04-15 2024-06-04 深圳市华科天信科技有限公司 Novel range extender assembly devices

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109894843A (en) * 2019-04-15 2019-06-18 深圳市华科天信科技有限公司 A kind of novel distance increasing unit assemble mechanism
CN109894843B (en) * 2019-04-15 2024-06-04 深圳市华科天信科技有限公司 Novel range extender assembly devices

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