CN209792197U - Novel large-scale storage tank welding seam infiltration detects system of wiping - Google Patents
Novel large-scale storage tank welding seam infiltration detects system of wiping Download PDFInfo
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- CN209792197U CN209792197U CN201920588410.0U CN201920588410U CN209792197U CN 209792197 U CN209792197 U CN 209792197U CN 201920588410 U CN201920588410 U CN 201920588410U CN 209792197 U CN209792197 U CN 209792197U
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- welding seam
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Abstract
The utility model discloses a novel large-scale storage tank welding seam penetration detection wiping system, belonging to the technical field of penetration detection; a novel large-scale storage tank welding seam penetration detection wiping system comprises a driving mechanism, a wiping mechanism, a spraying mechanism and a shell, wherein a supporting plate is connected with the shell through a supporting rod; the driving mechanism comprises a motor, the motor is arranged in the shell, the output end of the motor is connected with a first rotating shaft, and one end of the first rotating shaft, which is far away from the motor, drives the wiping mechanism and the spraying mechanism through a gear set; the wiping mechanism comprises a crawler belt and a wiping wheel, the wiping wheel is rotationally connected to the supporting plate, and the crawler belt is sleeved on the wiping wheel; the spraying mechanism comprises a cleaning agent storage tank, a water pump and a spraying head, wherein the input end of the water pump is connected with the cleaning agent storage tank, and the output end of the water pump is connected with the spraying head; the utility model adopts the thin wiping wheel, which can ensure the detection of the root of the groove without omission; the crawler belt is convenient to replace by adopting the attachment of the magic tape; by adopting automatic spraying, the wiping effect can be ensured to meet the requirements.
Description
Technical Field
The utility model relates to a infiltration detects technical field, especially relates to a novel large-scale storage tank welding seam infiltration detects system of cleaning.
Background
The quality of a large storage tank, such as a storage tank for storing petroleum, relates to serious personal and property safety, so that the quality control in the manufacturing process is very strict, the state has strict standards to restrict the quality of welding seams, when the welding seams of the large storage tank are subjected to permeation detection manually, the detection workload is huge, the detection space is limited, so that the wiping effect is not ideal, the detection efficiency is low, and the existing permeation automatic detection system is only suitable for fixed detection in factories, is not convenient to move and is not suitable for detection in construction sites.
Disclosure of Invention
The utility model aims at solving the deficiencies in the prior art and providing a novel large-scale storage tank welding seam infiltration detects system of cleaning.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
A novel large-scale storage tank welding seam penetration detection wiping system comprises a driving mechanism, a wiping mechanism, a spraying mechanism and a shell, wherein the shell is connected with a supporting plate through a supporting rod;
The driving mechanism comprises a motor, the motor is arranged in the shell, the output end of the motor is connected with a first rotating shaft, and one end of the first rotating shaft, which is far away from the motor, drives the wiping mechanism and the spraying mechanism through a gear set;
The wiping mechanism comprises a crawler belt and a wiping wheel, the wiping wheel is rotatably connected to the supporting plate, and the crawler belt is sleeved on the wiping wheel;
The spraying mechanism comprises a cleaning agent storage tank, a water pump and a spraying head, wherein the input end of the water pump, the cleaning agent storage tank and the output end of the water pump are connected with the spraying head.
preferably, the gear set comprises a first conical gear, a second conical gear and a third conical gear, the second conical gear and the third conical gear are meshed with the first conical gear, the first conical gear is fixedly connected with the first rotating shaft, the second conical gear is connected with the water pump through a second rotating shaft, the third conical gear is connected with a first belt wheel through a third rotating shaft, the wiping wheel is connected with a second belt wheel, and the first belt wheel is connected with the second belt wheel through a belt.
Preferably, the supporting plate is symmetrically connected with two positioning plates, the number of the wiping wheels is two, and the two wiping wheels are rotatably connected in the positioning plates.
Preferably, the outer side wall of the shell is connected with a speed regulator, and the speed regulator is electrically connected with the motor.
Preferably, the outer wall of the top of the shell is connected with a handle.
Preferably, the cleaning agent storage tank and the water pump are fixedly connected to the support rod, and the spray header is fixedly mounted at the top of the support plate and the spraying direction of the spray header is located on the track.
Preferably, the cleaning agent storage tank is provided with a cleaning agent adding port.
Preferably, the supporting plate is connected with two fixing plates, and the second rotating shaft and the third rotating shaft are respectively connected with the two fixing plates in a rotating manner.
Compared with the prior art, the utility model provides a novel large-scale storage tank welding seam infiltration detects system of cleaning possesses following beneficial effect:
1. the novel large-scale storage tank welding seam penetration detection wiping system is characterized in that a special wiping cloth belt is attached to a track through a magic tape, a user operates a speed regulator according to detection parameters to control the rotating speed of a motor, the speed regulator of the scheme can adopt a JD1A-40 type speed regulator, the motor drives a first rotating shaft to rotate, the motor drives a second conical gear and a third conical gear to synchronously rotate through the first conical gear, the second rotating shaft is driven to rotate when the second conical gear rotates, so that the second rotating shaft drives blades in a water pump to rotate, cleaning agents in a cleaning agent storage tank are extracted and extruded through the blades, a spray head is sprayed out through a pipeline (the water pump is the prior art, only a power end is improved), and when the third conical gear rotates, the third rotating shaft is driven to rotate, so that a first belt wheel is driven to rotate, and then drive the second band pulley through the belt and rotate to make two clean the wheel and rotate, and then clean the butt weld, there is the closing cap casing lateral wall through bolted connection in addition, thereby convenient to detach maintains the motor in the casing.
drawings
FIG. 1 is a first schematic structural diagram of a novel large storage tank weld penetration detection wiping system provided by the present invention;
FIG. 2 is a schematic structural diagram II of a novel large storage tank weld penetration detection wiping system provided by the present invention;
FIG. 3 is a third schematic structural view of a novel large storage tank weld penetration detection wiping system provided by the present invention;
Fig. 4 is a schematic structural diagram of part a in a diagram of a novel large-scale storage tank welding seam penetration detection wiping system provided by the utility model.
In the figure: 1. a housing; 101. a grip; 102. a speed regulator; 103. a support bar; 2. a support plate; 201. positioning a plate; 202. a wiping wheel; 203. a crawler belt; 3. a first rotating shaft; 301. a first conical gear; 302. a second conical gear; 303. a third bevel gear; 304. a third rotating shaft; 3041. a first pulley; 3042. a second pulley; 3043. a belt; 305. a second rotating shaft; 4. a cleaning agent storage tank; 401. a cleaning agent addition port; 402. a water pump; 403. and a spray header.
Detailed Description
the technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
in the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Referring to fig. 1-4, a novel large storage tank weld penetration detection wiping system comprises a driving mechanism, a wiping mechanism, a spraying mechanism and a shell 1, wherein the shell 1 is connected with a support plate 2 through a support rod 103;
The driving mechanism comprises a motor, the motor is arranged in the shell 1, the output end of the motor is connected with a first rotating shaft 3, and one end of the first rotating shaft 3, which is far away from the motor, drives the wiping mechanism and the spraying mechanism through a gear set;
the wiping mechanism comprises a crawler belt 203 and a wiping wheel 202, the wiping wheel 202 is rotatably connected to the supporting plate 2, and the crawler belt 203 is sleeved on the wiping wheel 202;
The spraying mechanism comprises a cleaning agent storage tank 4, a water pump 402 and a spraying head 403, wherein the input end of the water pump 402 is connected with the cleaning agent storage tank 4, and the output end of the water pump 402 is connected with the spraying head 403.
The gear set comprises a first conical gear 301, a second conical gear 302 and a third conical gear 303, the second conical gear 302 and the third conical gear 303 are meshed with the first conical gear 301, the first conical gear 301 is fixedly connected with a first rotating shaft 3, the second conical gear 302 is connected with a water pump 402 through a second rotating shaft 305, the third conical gear 303 is connected with a first belt pulley 3041 through the third rotating shaft 304, the wiping wheel 202 is connected with a second belt pulley 3042, and the first belt pulley 3041 is connected with the second belt pulley 3042 through a belt 3043.
two positioning plates 201 are symmetrically connected to the supporting plate 2, and the number of the wiping wheels 202 is two, and the two wiping wheels are rotatably connected in the positioning plates 201.
the outer side wall of the shell 1 is connected with a speed regulator 102, and the speed regulator 102 is electrically connected with a motor.
the outer wall of the top of the shell 1 is connected with a handle 101.
The cleaning agent storage tank 4 and the water pump 402 are both fixedly connected to the support rod 103, the spray header 403 is fixedly installed at the top of the support plate 2, and the spraying direction is located on the caterpillar 203.
The cleaning agent tank 4 is provided with a cleaning agent addition port 401.
Two fixing plates are connected to the support plate 2, and the second rotating shaft 305 and the third rotating shaft 304 are rotatably connected to the two fixing plates, respectively.
The specific implementation mode is as follows: when in use, firstly, the special wiping cloth belt is attached to the crawler belt 203 through the magic tape, a user operates the speed regulator 102 according to the detection parameters to control the rotating speed of the motor, the speed regulator 102 of the scheme can adopt the speed regulator 102 with the model number of JD1A-40, and then the motor drives the first rotating shaft 3 to rotate, and further drives the second conical gear 302 and the third conical gear 303 to synchronously rotate through the first conical gear 301, when the second conical gear 302 rotates, the second rotating shaft 305 is driven to rotate, so that the second rotating shaft 305 drives the blades in the water pump 402 to rotate, and further the cleaning agent in the cleaning agent storage tank 4 is pumped and extruded by the blades, so that the spray head 403 is sprayed out through a pipeline (the water pump 402 is the prior art, the scheme only improves the power end), when the third conical gear 303 rotates, the third rotating shaft 304 is driven to rotate, so as to drive the first belt pulley 3041 to rotate, and then the belt 3043 drives the second belt wheel 3042 to rotate, so as to rotate the two wiping wheels 202, and further wipe the welding seam, and in addition, the side wall of the housing 1 is connected with a sealing cover through a bolt, so that the motor in the housing 1 can be maintained by being conveniently disassembled.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (8)
1. A novel large-scale storage tank welding seam penetration detection wiping system comprises a driving mechanism, a wiping mechanism, a spraying mechanism and a shell (1), and is characterized in that the shell (1) is connected with a supporting plate (2) through a supporting rod (103);
The driving mechanism comprises a motor, the motor is arranged in the shell (1), the output end of the motor is connected with a first rotating shaft (3), and one end, far away from the motor, of the first rotating shaft (3) drives the wiping mechanism and the spraying mechanism through a gear set;
The wiping mechanism comprises a crawler belt (203) and a wiping wheel (202), the wiping wheel (202) is rotatably connected to the supporting plate (2), and the crawler belt (203) is sleeved on the wiping wheel (202);
The spraying mechanism comprises a cleaning agent storage tank (4), a water pump (402) and a spraying head (403), the input end of the water pump (402) is connected with the cleaning agent storage tank (4), and the output end of the water pump (402) is connected with the spraying head (403).
2. the novel large storage tank welding seam penetration detecting and wiping system is characterized in that the gear set comprises a first conical gear (301), a second conical gear (302) and a third conical gear (303), the second conical gear (302) and the third conical gear (303) are meshed with the first conical gear (301), the first conical gear (301) is fixedly connected with a first rotating shaft (3), the second conical gear (302) is connected with a water pump (402) through a second rotating shaft (305), the third conical gear (303) is connected with a first belt wheel (3041) through a third rotating shaft (304), the wiping wheel (202) is connected with a second belt wheel (3042), and the first belt wheel (3041) is connected with the second belt wheel (3042) through a belt (3043).
3. The novel large storage tank welding seam penetration detection wiping system is characterized in that two positioning plates (201) are symmetrically connected to the supporting plate (2), the number of the wiping wheels (202) is two, and the wiping wheels are rotatably connected in the positioning plates (201).
4. The novel large-scale storage tank welding seam penetration detection wiping system is characterized in that a speed regulator (102) is connected to the outer side wall of the shell (1), and the speed regulator (102) is electrically connected with a motor.
5. The novel large storage tank welding seam penetration detection wiping system is characterized in that a handle (101) is connected to the outer wall of the top of the shell (1).
6. a novel large storage tank welding seam penetration detection wiping system as claimed in any one of claims 1-3, characterized in that the cleaning agent storage tank (4) and the water pump (402) are both fixedly connected on the support rod (103), the spray header (403) is fixedly installed on the top of the support plate (2) and the spraying direction is located on the crawler (203).
7. The novel large storage tank welding seam penetration detection wiping system is characterized in that the cleaning agent storage tank (4) is provided with a cleaning agent adding port (401).
8. The novel large storage tank welding seam penetration detection wiping system according to claim 2, wherein two fixing plates are connected to the supporting plate (2), and the second rotating shaft (305) and the third rotating shaft (304) are rotatably connected to the two fixing plates respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920588410.0U CN209792197U (en) | 2019-04-27 | 2019-04-27 | Novel large-scale storage tank welding seam infiltration detects system of wiping |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920588410.0U CN209792197U (en) | 2019-04-27 | 2019-04-27 | Novel large-scale storage tank welding seam infiltration detects system of wiping |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209792197U true CN209792197U (en) | 2019-12-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920588410.0U Active CN209792197U (en) | 2019-04-27 | 2019-04-27 | Novel large-scale storage tank welding seam infiltration detects system of wiping |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209792197U (en) |
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2019
- 2019-04-27 CN CN201920588410.0U patent/CN209792197U/en active Active
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