CN209792112U - Turbo charger impeller cleaning machine - Google Patents
Turbo charger impeller cleaning machine Download PDFInfo
- Publication number
- CN209792112U CN209792112U CN201920500404.5U CN201920500404U CN209792112U CN 209792112 U CN209792112 U CN 209792112U CN 201920500404 U CN201920500404 U CN 201920500404U CN 209792112 U CN209792112 U CN 209792112U
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- spray gun
- impeller
- cleaning
- automatic spray
- bin
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Abstract
The utility model discloses a turbocharger impeller cleaning machine, which comprises a frame and a cleaning bin arranged at the upper part of the frame, wherein the cleaning bin comprises a manual cleaning part and an automatic cleaning part, the manual cleaning part comprises an operation hole and a manual spray gun, the operation hole is arranged at the side surface in front of the cleaning bin, used for extending two hands into the cleaning bin to operate the manual spray gun to carry out impeller cleaning operation, the automatic cleaning part comprises an impeller positioning disk and an automatic spray gun, a screw for fixing an impeller is arranged in the center of the impeller positioning disk, a roller wheel is arranged in the radial direction, the rotation of the motor drives the roller to rotate so as to drive the impeller on the impeller positioning disk to rotate, the automatic spray gun is arranged on the spray gun rack at one side of the impeller positioning disk, the rotating impeller is cleaned, and due to the adoption of the technical scheme, the impeller can be automatically cleaned in advance, and the details which cannot be cleaned automatically can be manually cleaned.
Description
Technical Field
The utility model relates to a cleaning equipment especially relates to a turbo charger impeller cleaning machine.
Background
The turbocharger is an air compressor, the operating principle is that the inertia impulse force of the exhaust gas discharged by the engine is used for pushing a turbine in a turbine chamber, the turbine drives a coaxial impeller, the impeller pumps the air sent by an air filter pipeline to boost the air into a cylinder, when the rotating speed of the engine is increased, the exhaust speed of the exhaust gas and the rotating speed of the turbine are synchronously increased, the impeller compresses more air to enter the cylinder, the pressure and the density of the air are increased to combust more fuel, the fuel quantity is correspondingly increased and the rotating speed of the engine is correspondingly adjusted, and therefore the effects of improving the efficiency of an internal combustion engine and increasing the power output are achieved.
The turbocharger has the greatest characteristics of high power and low oil consumption, depends on the precise design and manufacturing process, and determines the harsh working environment, but due to air impurities, the quality problem of domestic oil products and the like, the inside of the turbocharger inevitably generates dirt, the service life of the turbocharger is seriously influenced, and even potential safety hazards exist, generally, when an automobile runs for about 2 kilometers, the dirt on parts such as a turbocharger shell, an impeller and the like can be cleaned by a maintenance plant, and because the impeller is complex in structure, an automatic cleaning mode is completely adopted, the problem of unclean cleaning exists, so that the existing maintenance plant adopts a manual cleaning mode, the efficiency is low, the cleaning operation is carried out in an open environment, and the health threat of cleaning personnel is caused.
SUMMERY OF THE UTILITY MODEL
To prior art's not enough, the utility model aims to provide a turbo charger impeller cleaning machine not only can carry out self-cleaning to the impeller in advance, but also can carry out manual washing with the position that self-cleaning can not arrive.
In order to realize the purpose of the utility model, the technical proposal of the utility model is that:
A turbocharger impeller cleaning machine comprises a rack, a cleaning bin is arranged above the rack, a filter screen and a manual spray gun are arranged inside the cleaning bin, the filter screen is connected to the upper portion of the rack, a waste liquid collecting bin is arranged below the filter screen, the manual spray gun is connected with a manual spray gun pipeline and is suspended on the inner wall of the rear side face of the cleaning bin, the other end of the manual spray gun pipeline is connected with a ball valve, a first window is arranged on the front side face of the cleaning bin, an operation hole is formed in the lower portion of the first window, an impeller positioning disc is further arranged inside the cleaning bin and is rotatably connected to the upper portion of the rack, a screw is arranged in the center of the upper surface of the impeller positioning disc and is used for sleeving an impeller, an automatic spray gun frame mounted on the upper portion of the rack is correspondingly arranged on one side of the impeller positioning disc, at least one automatic spray, and each automatic spray gun is correspondingly connected with one automatic spray gun pipeline, and the other end of each automatic spray gun pipeline is connected with the ball valve.
Wherein, impeller positioning disk opposite side is equipped with first running roller and second running roller, first running roller with the second running roller connect in frame upper portion, impeller positioning disk's radial direction is equipped with 6 at least driven running rollers, each driven running roller with impeller positioning disk rotates to be connected, first running roller, second running roller and each connect through belt drive between the driven running roller, first running roller tip is equipped with the connecting rod, a motor is connected to the connecting rod other end, the motor set up in the last side in washing storehouse.
The automatic spray gun rack comprises two vertical plates which are arranged in parallel, an upper cross rod is arranged on the upper portion between the two vertical plates, a lower cross rod is arranged on the lower portion between the two vertical plates, at least two automatic spray guns are installed on the upper cross rod, and at least two automatic spray guns are installed on the lower cross rod.
Wherein, manual spray gun pipeline one end connect in manual spray gun, the other end is connected in the side that sets up in the first choke valve of washing storehouse trailing flank outer wall, every automatic spray gun is connected to automatic spray gun pipeline one end, and the other end is connected in the side that sets up in the second choke valve of washing storehouse trailing flank outer wall, second choke valve another side through the connecting pipe with first choke valve tube coupling, an electric pump is connected to first choke valve another side, the electric pump with ball valve tube coupling.
Wherein, screw thread is equipped with to screw rod one end.
Wherein, the waste liquid collecting bin is funnel-shaped, and the lower part is provided with a blowoff valve.
Wherein, the both sides face of washing storehouse all is equipped with the door, the door is equipped with the handle.
And a second window arranged in parallel with the first window is arranged on the front side surface of the cleaning bin.
The beneficial effects of the utility model reside in that: the utility model discloses a turbocharger impeller cleaning machine, which comprises a frame and a cleaning bin arranged on the upper part of the frame, the cleaning bin comprises a manual cleaning part and an automatic cleaning part, the manual cleaning part comprises an operation hole and a manual spray gun, the operation hole is arranged on the side surface in front of the cleaning bin and is used for extending both hands into the cleaning bin to operate the manual spray gun to clean the impeller, the automatic cleaning part comprises a rotatable impeller positioning disk and an automatic spray gun, the center of the impeller positioning disk is provided with a screw for fixing the impeller, a roller wheel is arranged in the radial direction, the rotation of a motor drives the roller wheel to rotate so as to drive the impeller on the impeller positioning disk to rotate, the automatic spray gun is arranged on a spray gun rack on one side of the impeller positioning disk, the rotating impeller is cleaned, and the technical scheme combining the manual cleaning and the automatic cleaning is adopted, so that the problem of low manual operation efficiency in the prior, the automatic cleaning device has no problem of automatic equipment special for cleaning the impeller, not only can automatically clean the impeller in advance, but also can manually clean the detail parts which cannot be cleaned automatically.
Drawings
the invention itself, however, as well as a number of the attendant advantages thereof, will be best understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
Fig. 1 is a schematic structural view of a turbocharger impeller cleaning machine of the present invention;
fig. 2 is a schematic view of an impeller structure of a turbocharger impeller cleaning machine of the present invention;
FIG. 3 is a schematic view of an internal structure of a turbocharger impeller cleaner of the present invention;
Fig. 4 is a schematic structural view of a center positioning plate of a turbocharger impeller cleaning machine of the present invention.
Description of reference numerals: 1. a frame; 2. cleaning the bin; 3. a filter screen; 4. an impeller; 5. a waste liquid collecting bin; 6. a manual spray gun; 7. a ball valve; 8. an impeller positioning plate; 9. an automatic spray gun rack; 10. an automatic spray gun; 11. an automatic spray gun pipeline; 12. a first throttle valve; 13. a second throttle valve; 14. an electric pump; 15. a blowoff valve; 201. a first window; 202. an operation hole; 203. a bin gate; 204. a handle; 205. a second window; 401. a central bore; 601. a manual spray gun pipeline; 801. a screw; 802. a support plate; 803. a first roller; 804. a second roller; 805. a driven roller; 806. a belt; 807. a connecting rod; 808. a motor; 901. a vertical plate; 902. an upper cross bar; 903. a lower cross bar.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
As shown in fig. 1-4, a turbo charger impeller cleaning machine, including frame 1 and cleaning bin 2, cleaning bin 2 is the sheet metal structure frame, through threaded connection in the upper portion of frame 1, cleaning bin 2's inside is equipped with filter screen 3, this filter screen 3 passes through bolted connection in the upper portion of frame 1, its effect is firstly to leak the cleaner to frame 1 below, secondly support impeller 4 that needs the cleaning, in filter screen 3's below, it collects storehouse 5 with the waste liquid that cleaning bin 2 lower part opening corresponds to be equipped with and is used for collecting the cleaner to collect, the inner wall of cleaning bin 2 trailing flank is equipped with the couple, hang a manual spray gun 6 on the couple, a manual spray gun pipeline 601 of this manual spray gun 6 trailing flank connection, a ball valve 7 is connected to this manual spray gun pipeline 601's other end and is fixed in the outside of cleaning bin 2 trailing flank, it is worth explaining: when the cleaning agent works, the other side of the ball valve 7 needs to be connected with a pipeline for supplying the cleaning agent, and the pipeline for supplying the cleaning agent does not belong to a component of a cleaning machine, so that the cleaning agent is not involved in the patent.
In order to achieve the purpose of observing and operating the impeller cleaning operation, a first window 201 is arranged on the front side surface of the cleaning bin 2, observation glass is arranged on the first window 201, an operation hole 202 is arranged at the lower part of the first window 201 and used for enabling an operator to extend two hands into the cleaning bin 2 to operate a manual spray gun 6 to clean the impeller 4, an impeller positioning disc 8 is further arranged inside the cleaning bin 2, the impeller positioning disc 8 is a circular disc body, two parallel supporting plates 802 arranged on the rack 1 are arranged below the impeller positioning disc 8, a transverse plate is connected to the upper parts of the two supporting plates 802, the impeller positioning disc is rotatably connected to the transverse plate, a screw 801 is arranged at the center of the upper surface of the impeller positioning disc 8, the screw 801 has the function that during the cleaning operation, a central hole 401 of the impeller 4 is sleeved into the screw 801 to position the impeller 4, a corresponding automatic spray gun frame 9 is arranged on one side of the impeller positioning disc 8, the automatic spray, inside the cleaning bin 2, at least one automatic spray gun 10 is installed on the automatic spray gun rack 9, in this embodiment, five automatic spray guns 10 are included, each automatic spray gun 10 is correspondingly connected with one automatic spray gun pipeline 11, and the other end of each automatic spray gun pipeline 11 is connected with the ball valve 7.
Further, a first roller 803 and a second roller 804 are arranged on the other side of the impeller positioning disk 8, the first roller 803 and the second roller 804 are fixedly connected to the upper portion of the machine frame 1 through an L-shaped connecting sheet, the first roller 803 and the second roller 804 are rotatably connected to an upper cross beam of the L-shaped connecting sheet, meanwhile, 8 driven rollers 805 are arranged in the radial direction of the impeller positioning disk 8, each driven roller 805 is rotatably connected to the impeller positioning disk 8, the first roller 803, the second roller 804 and each driven roller 805 are in transmission connection through a belt 806, wherein the first roller 803 is a driving roller, a connecting rod 807 is arranged at the end of the first roller 803, the other end of the connecting rod 807 is connected to a motor 808, the motor 808 is arranged on the upper side surface of the cleaning bin 2, the motor 808 drives the first roller 803 to rotate through the connecting rod 807 when rotating, the first roller 803 drives the driven roller 805 on the impeller positioning disk 8 to rotate through the belt 806, thereby driving the impeller positioning disk 8 to rotate.
Further, in order to improve the efficiency of automatic cleaning, the automatic spray gun rack 9 comprises two vertical plates 901 which are arranged in parallel, the lower parts of the two vertical plates 901 are fixed on a cross beam on the upper part of the frame 1, an upper cross rod 902 is arranged on the upper part between the two vertical plates 901, a lower cross rod 903 is arranged on the lower part between the two vertical plates, three automatic spray guns 10 are arranged on the upper cross rod 902, two automatic spray guns 10 are arranged on the lower cross rod 903, nozzles of the automatic spray guns 10 arranged on the upper cross rod 902 face the oblique lower part, and nozzles of the automatic spray guns 10 arranged on the lower cross rod 903 face the oblique upper.
Further, for the detergent supply of the manual cleaning function and the automatic cleaning function of hierarchical control, the manual spray gun pipeline 601 is isolated from the automatic spray gun pipeline 11 and realized through a throttle valve, which is specifically as follows: one end of the manual spray gun pipeline 601 is connected to the tail part of the manual spray gun 6, the other end of the manual spray gun pipeline 601 is connected with a first throttle valve 12, the first throttle valve 12 is fixed on the outer wall of the rear side surface of the cleaning bin 2, one end of each automatic spray gun pipeline 11 is connected with an automatic spray gun 10, the other end is connected with one side surface of a second throttle valve 13, the second throttle valve 13 is arranged on the outer wall of the rear side surface of the cleaning bin 2, the other side surface of the second throttle valve 13 is connected with the first throttle valve 12 through a connecting pipe, thereby achieving the separation of the cleaning agent supply pipeline with the manual cleaning function and the automatic cleaning function, adjusting the flow and the pressure of the cleaning agent by controlling the opening and closing of the first throttle valve 12 and the second throttle valve 13, connecting one electric pump 14 with the other side surface of the first throttle valve 12, so that the cleaning liquid is pumped by the electric pump 14, which electric pump 14 is in line with the above-mentioned ball valve 7.
preferably, in order to improve the positioning effect of the impeller positioning disk 8, one end of the screw 801 is bolted to the center of the impeller positioning disk 8, the other end of the screw 801 is provided with threads, the central hole 401 of the impeller 4 penetrates through the screw 801 during use, and the impeller 4 is fixed on the impeller positioning disk 8 by using a nut matched with the threads on the screw 801.
Preferably, the waste liquid collecting bin 5 is funnel-shaped, the lower part of the waste liquid collecting bin is provided with a blow-down valve 15, and when the waste liquid collecting bin 5 is full, the blow-down valve 15 is opened to discharge waste liquid in the bin.
Preferably, two side surfaces of the cleaning bin 2 are both provided with bin doors 203 for facilitating the installation and the taking out of the impeller 4, and the bin doors 203 are provided with handles 204 for facilitating the opening and closing of the bin doors.
More preferably, a second window 205 arranged in parallel with the first window 201 is arranged on the front side surface of the cleaning bin 2, and the cleaning condition of the impeller 4 in the automatic cleaning process can be observed through the second window 205.
To sum up, the utility model discloses a turbocharger impeller cleaning machine, which comprises a frame and a cleaning bin arranged at the upper part of the frame, the cleaning bin comprises a manual cleaning part and an automatic cleaning part, the manual cleaning part comprises an operation hole and a manual spray gun, the operation hole is arranged at the side surface in front of the cleaning bin and is used for extending two hands into the cleaning bin to operate the manual spray gun to clean the impeller, the automatic cleaning part comprises an impeller positioning disc and an automatic spray gun, the center of the impeller positioning disc is provided with a screw for fixing the impeller, a roller wheel is arranged in the radial direction and is driven by the rotation of a motor to rotate so as to drive the impeller on the impeller positioning disc to rotate, the automatic spray gun is arranged on a spray gun frame at one side of the impeller positioning disc, the rotating impeller is cleaned, and the manual operation efficiency of the prior art is low due to the adoption of the technical scheme of combining the manual cleaning and the, the automatic cleaning device has no problem of automatic equipment special for cleaning the impeller, not only can automatically clean the impeller in advance, but also can manually clean the detail parts which cannot be cleaned automatically.
The preferred mode of the present invention has been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the details of the above embodiments, and the technical concept of the present invention can be within the scope of the present invention, and can be right to the technical solution of the present invention, and these simple variants all belong to the protection scope of the present invention.
It should be noted that the various technical features described in the above embodiments can be combined in any suitable manner without contradiction, and various possible combinations of the embodiments are not described in detail in order to avoid unnecessary repetition.
In addition, various embodiments of the present invention can be combined arbitrarily, and the disclosed content should be regarded as the present invention as long as it does not violate the idea of the present invention.
Claims (8)
1. The utility model provides a turbo charger impeller cleaning machine, includes the frame, the top of frame is equipped with the washing storehouse, the inside in washing storehouse is equipped with filter screen and manual spray gun, the filter screen connect in the upper portion of frame, the filter screen below is equipped with the waste liquid and collects the storehouse, manual spray gun connect a manual spray gun pipeline hang set up in washing storehouse trailing flank inner wall, the manual spray gun pipeline other end is equipped with the ball valve, the leading flank in washing storehouse is equipped with first window, the lower part of first window is equipped with handle hole, its characterized in that: the automatic spray gun cleaning device is characterized in that an impeller positioning disc is further arranged inside the cleaning bin, the impeller positioning disc is rotatably connected to the upper portion of the frame, a screw is arranged in the center of the upper surface of the impeller positioning disc and used for sleeving an impeller, an automatic spray gun rack arranged on the upper portion of the frame is correspondingly arranged on one side of the impeller positioning disc, at least one automatic spray gun is arranged on the automatic spray gun rack, each automatic spray gun is correspondingly connected with one automatic spray gun pipeline, and the other end of each automatic spray gun pipeline is connected with the ball valve.
2. the turbocharger wheel cleaning machine according to claim 1, wherein: impeller positioning disk opposite side is equipped with first running roller and second running roller, first running roller with the second running roller connect in frame upper portion, impeller positioning disk's radial direction is equipped with 6 at least driven running rollers, each driven running roller with impeller positioning disk rotates to be connected, first running roller, second running roller and each connect through belt transmission between the driven running roller, first running roller tip is equipped with the connecting rod, a motor is connected to the connecting rod other end, the motor set up in the last side in washing storehouse.
3. The turbocharger wheel cleaning machine according to claim 2, wherein: the automatic spray gun rack comprises two vertical plates which are arranged in parallel, an upper cross rod is arranged on the upper portion between the two vertical plates, a lower cross rod is arranged on the lower portion between the two vertical plates, at least two automatic spray guns are installed on the upper cross rod, and at least two automatic spray guns are installed on the lower cross rod.
4. A turbocharger wheel washing machine according to claim 3, characterized in that: manual spray gun pipeline one end connect in manual spray gun, the other end is connected in the side that sets up in the first choke valve of washing storehouse trailing flank outer wall, every automatic spray gun is connected to automatic spray gun pipeline one end, and the other end is connected in the side that sets up in the second choke valve of washing storehouse trailing flank outer wall, second choke valve another side pass through the connecting pipe with first choke valve tube coupling, an electric pump is connected to first choke valve another side, the electric pump with ball valve tube coupling.
5. the turbocharger wheel cleaning machine according to claim 4, wherein: and one end of the screw rod is provided with a thread.
6. The turbocharger wheel cleaning machine according to claim 5, wherein: the waste liquid collecting bin is funnel-shaped, and the lower part of the waste liquid collecting bin is provided with a drain valve.
7. The turbocharger wheel cleaning machine according to claim 6, wherein: two side faces of the cleaning bin are provided with bin doors, and the bin doors are provided with handles.
8. The turbocharger wheel cleaning machine according to claim 7, wherein: and a second window arranged in parallel with the first window is arranged on the front side surface of the cleaning bin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920500404.5U CN209792112U (en) | 2019-04-15 | 2019-04-15 | Turbo charger impeller cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920500404.5U CN209792112U (en) | 2019-04-15 | 2019-04-15 | Turbo charger impeller cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209792112U true CN209792112U (en) | 2019-12-17 |
Family
ID=68829250
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920500404.5U Expired - Fee Related CN209792112U (en) | 2019-04-15 | 2019-04-15 | Turbo charger impeller cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209792112U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111136431A (en) * | 2020-01-19 | 2020-05-12 | 杭州戬威机电科技有限公司 | Production optimization method for centrifugal fan |
| CN111921969A (en) * | 2020-06-23 | 2020-11-13 | 余辉 | Impeller cleaning device for gas turbine |
| CN112122204A (en) * | 2020-08-31 | 2020-12-25 | 江苏汤臣汽车零部件有限公司 | High-pressure flushing device for automobile impeller |
-
2019
- 2019-04-15 CN CN201920500404.5U patent/CN209792112U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111136431A (en) * | 2020-01-19 | 2020-05-12 | 杭州戬威机电科技有限公司 | Production optimization method for centrifugal fan |
| CN111921969A (en) * | 2020-06-23 | 2020-11-13 | 余辉 | Impeller cleaning device for gas turbine |
| CN112122204A (en) * | 2020-08-31 | 2020-12-25 | 江苏汤臣汽车零部件有限公司 | High-pressure flushing device for automobile impeller |
| CN112122204B (en) * | 2020-08-31 | 2022-03-29 | 江苏汤臣汽车零部件有限公司 | High-pressure flushing device for automobile impeller |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191217 Termination date: 20200415 |