CN209783784U - A Fiber Bragg Grating Tension Sensor with Over-Range Protection - Google Patents
A Fiber Bragg Grating Tension Sensor with Over-Range Protection Download PDFInfo
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Abstract
本实用新型公开一种超量程保护的光纤光栅拉力传感器,包括传感器主体、球座挂环及传感器外壳,在传感器主体顶部设置挂环,传感器主体腔内部分与球座挂环组成检测机构,检测机构向下穿出传感器主体底部;检测机构包括连接光纤、光纤光栅、形变力杆、传输光纤和球座,形变力杆下端设置呈球体,球座挂环上端设有球座,球体紧固于球座中;在球座挂环下端设置有受力拉环;在形变力杆的两侧对称设置光纤光栅,两根光纤光栅上端之间通过连接光纤连接,两根光纤光栅下端分别连接传输光纤。本实用新型解决了现有传感器存在的测量精度低,抗拉能力弱,无安全保护的问题,较传统的拉力传感器提高了测量精度,扩大了应用范围及安全可靠性。
The utility model discloses a fiber grating tension sensor with over-range protection, which comprises a sensor body, a ball seat hanging ring and a sensor shell. A hanging ring is arranged on the top of the sensor main body. The mechanism penetrates down the bottom of the sensor body; the detection mechanism includes connecting optical fiber, fiber grating, deformation force rod, transmission fiber and ball seat, the lower end of the deformation force rod is set as a ball, and the upper end of the ball seat hanging ring is provided with a ball seat, and the ball is fastened on the In the ball seat; a tension ring is arranged at the lower end of the ball seat hanging ring; fiber gratings are symmetrically arranged on both sides of the deformation force rod, the upper ends of the two fiber gratings are connected by connecting optical fibers, and the lower ends of the two fiber gratings are respectively connected with transmission fibers . The utility model solves the problems of low measurement accuracy, weak tensile strength and no safety protection existing in the existing sensor, improves the measurement accuracy compared with the traditional tensile force sensor, and expands the application range and safety and reliability.
Description
技术领域technical field
本实用新型是光纤光栅拉力传感器,具体的是涉及一种超量程保护的光纤光栅拉力传感器,主要是用于输电线路导线覆冰监测。The utility model relates to a fiber grating tension sensor, in particular to a fiber grating tension sensor with over-range protection, which is mainly used for monitoring the ice coating of wires of transmission lines.
背景技术Background technique
一般来说,由于我国南方多为山区且气候潮湿,输电线路会受到环境载荷的作用,例如,风、雨、雪载荷等,特别是在冬天的时候,输电导线的一侧会覆有6mm到30mm的覆冰。输电线路覆冰引起的故障会严重影响电力系统的正常运行,对电力系统的安全产生严重危害。2008年1月中至2月,我国粤北地区遭受到一场严重的持续低温、雨雪冰冻天气袭击。大范围地区的电网也出现了闪冰跳闸、杆塔倒塌、导线舞动、设备破坏等事故。输电设备的大量破坏说明了南方地区电线塔对持续大范围长时间低温、雨雪冰冻气候的抵御能力严重不足。铁塔在覆冰过大的载荷作用下的结构性失稳,是造成08年雪灾倒塔事故的重要原因。因此,对输电线路覆冰的在线监测是保证输电设备安全、可靠的运行及减小因灾害所带来损失的一种有效方法。现有的可对输电线路覆冰进行监测的光纤拉力传感器普遍存在两种缺陷:一方面是满足测量范围,但不满足国家标准规定的金具承重要求;另一方面是满足金具承重要求,但设计测量范围过大,实际上大部分未被使用,导致传感器达不到测量精度。Generally speaking, because the southern part of my country is mostly mountainous and the climate is humid, transmission lines will be affected by environmental loads, such as wind, rain, snow loads, etc. Especially in winter, one side of the transmission wire will be covered with 6mm to 30mm of icing. The fault caused by icing of the transmission line will seriously affect the normal operation of the power system and cause serious harm to the safety of the power system. From mid-January to February 2008, the northern Guangdong region of my country was hit by a severe continuous low temperature, rain, snow and freezing weather. Accidents such as flash ice tripping, tower collapse, wire galloping, and equipment damage have also occurred in the power grid in a large area. The massive destruction of power transmission equipment shows that the power line towers in the southern region are seriously insufficient in the ability to withstand a wide range of long-term low temperature, rain, snow and freezing climates. The structural instability of the iron tower under the load of excessive icing is an important cause of the tower collapse accident caused by the snow disaster in 2008. Therefore, the online monitoring of icing on transmission lines is an effective method to ensure the safe and reliable operation of power transmission equipment and reduce losses caused by disasters. The existing fiber optic tension sensors that can monitor the ice coating of transmission lines generally have two defects: on the one hand, they meet the measurement range, but do not meet the load-bearing requirements of the metal fittings specified by the national standard; The measurement range is too large, and most of it is actually unused, resulting in the sensor not reaching the measurement accuracy.
因此,需设计一种既能满足电网金具承重要求,又能精确监测输电导线拉力,性能稳定且运行可靠的超量程保护光纤光栅拉力传感器是必要且也是解决上述技术问题的关键所在。Therefore, it is necessary to design an over-range protection fiber grating tension sensor that can not only meet the load-bearing requirements of the power grid hardware, but also accurately monitor the tension of the transmission wire, with stable performance and reliable operation. It is also the key to solving the above technical problems.
发明内容SUMMARY OF THE INVENTION
针对上述背景技术中存在的诸多缺陷与不足,本实用新型对此加以改进和创新,旨在提供一种设计新颖,结构简单,可有效防止输电导线覆冰过重而引起导线脱落,避免重大安全事故的同时也可消除由温度引起的测量误差,较好的减少了光纤光栅拉力传感器的温度飘移,也克服了由温度变化而引起的传感器的测量偏差,提高了测量精度、测量性能的稳定性和可靠性。In view of the many defects and deficiencies existing in the above-mentioned background technology, the present invention improves and innovates this, and aims to provide a novel design, simple structure, which can effectively prevent the transmission wire from falling off due to excessive icing, and avoid major safety issues. At the same time, the measurement error caused by temperature can also be eliminated, which can better reduce the temperature drift of the fiber grating tension sensor, overcome the measurement deviation of the sensor caused by temperature change, and improve the measurement accuracy and the stability of measurement performance. and reliability.
为解决上述问题并达到上述的发明目的,本实用新型一种超量程保护的光纤光栅拉力传感器是通过采用下列的设计结构以及采用下列的技术方案来实现的:In order to solve the above-mentioned problems and achieve the above-mentioned purpose of the invention, a kind of over-range protection fiber grating tension sensor of the present utility model is realized by adopting the following design structures and adopting the following technical solutions:
本实用新型的另一个发明目的是能够在恶劣的环境下进行远程实时监测,同时,在测量的稳定性、灵敏度和精确度方面有较大提高。Another purpose of the present invention is to perform remote real-time monitoring in harsh environments, and at the same time, the stability, sensitivity and accuracy of measurement are greatly improved.
作为本实用新型一种超量程保护的光纤光栅拉力传感器的改进,该光纤光栅拉力传感器包括传感器主体(3)、球座挂环及传感器外壳(8),在传感器主体(3)的顶部设置挂环(1),传感器主体(3)的腔内部分与球座挂环组成检测机构,检测机构向下穿出传感器主体(3)的底部;其中,检测机构包括连接光纤(2)、光纤光栅(4)、形变力杆(5)、传输光纤(10)和球座(7),形变力杆(5)的下端设置呈球体(12),球座挂环上端设置有与球体(12)适配的球座(7),球体(12)紧固于球座(7)中;在球座挂环下端设置有受力拉环(11);在形变力杆(5)的两侧对称设置光纤光栅(4),两根光纤光栅(4)的上端之间通过连接光纤(2)连接,两根光纤光栅(4)的下端分别连接传输光纤(10)。As an improvement of the over-range protection fiber grating tension sensor of the present invention, the fiber grating tension sensor comprises a sensor body (3), a ball seat hanging ring and a sensor shell (8). The ring (1), the cavity part of the sensor main body (3) and the ball seat hanging ring form a detection mechanism, and the detection mechanism penetrates downward through the bottom of the sensor main body (3); wherein, the detection mechanism includes a connecting optical fiber (2), a fiber grating (4), a deformation force rod (5), a transmission optical fiber (10) and a ball seat (7), the lower end of the deformation force rod (5) is provided with a spherical body (12), and the upper end of the ball seat hanging ring is provided with a spherical body (12) A matching ball seat (7), the ball body (12) is fastened in the ball seat (7); a tension ring (11) is provided at the lower end of the ball seat hanging ring; symmetrical on both sides of the deformation force rod (5) A fiber grating (4) is provided, the upper ends of the two fiber gratings (4) are connected by connecting fibers (2), and the lower ends of the two fiber gratings (4) are respectively connected with transmission fibers (10).
作为本实用新型上述的改进,所述挂环(1)设置为两个,两个挂环(1) 的垂线方向与绝缘子相连;设置于所述形变力杆(5)上的其中一根光纤光栅为双敏感光栅(4a),双敏感光栅(4a)对温度和拉力均敏感;另一根光纤光栅为单敏感光栅(4b),单敏感光栅(4b)对温度敏感。As the above improvement of the present utility model, two hanging rings (1) are provided, and the vertical directions of the two hanging rings (1) are connected with the insulator; The fiber grating is a double sensitive grating (4a), which is sensitive to both temperature and tension; the other fiber grating is a single sensitive grating (4b), and the single sensitive grating (4b) is sensitive to temperature.
作为本实用新型上述的更进一步改进,所述双敏感光栅(4a)与所述单敏感光栅(4b)均通过盘绕的连接光纤(2)串联熔接在一起,并由传输光纤(10) 引出。As a further improvement of the present invention, the double sensitive grating (4a) and the single sensitive grating (4b) are welded together in series through the coiled connecting optical fiber (2), and are led out by the transmission optical fiber (10).
作为本实用新型上述的进一步改进,所述传感器主体(3)呈底部开口的框型主体(9),框型主体(9)与球座(7)相互搭配组成超量程保护结构,受竖直方向上的力。As a further improvement of the present invention, the sensor body (3) is a frame-shaped body (9) with an opening at the bottom, and the frame-shaped body (9) and the ball seat (7) cooperate with each other to form an over-range protection structure. force in the direction.
作为本实用新型上述的又进一步改进,所述形变力杆(5)是由具有弹性的材料制作而成,该形变力杆(5)的固定端与传感器主体(3)设置为一个整体。As a further improvement of the above-mentioned utility model, the deformation force rod (5) is made of elastic material, and the fixed end of the deformation force rod (5) and the sensor body (3) are arranged as a whole.
作为本实用新型上述的再进一步改进,所述球体(12)与球座(7)之间设置有活动件(6),活动件(6)为W形弹簧片或弹簧。As a further improvement of the above-mentioned utility model, a movable piece (6) is arranged between the ball (12) and the ball seat (7), and the movable piece (6) is a W-shaped spring sheet or spring.
作为本实用新型上述的再更进一步改进,所述球座呈“C”字形结构;所述传感器外壳(8)整体为圆柱体构件。As a further improvement of the above-mentioned utility model, the ball seat has a "C"-shaped structure; the sensor housing (8) is a cylindrical member as a whole.
作为本实用新型上述的又再更进一步改进,所述受力拉环(11)整体为圆形结构;所述球体(12)设置于球座(7)内,且该球体(12)是通过活动件(6) 卡紧固定,以防止脱落。As a further improvement of the above-mentioned utility model, the force-receiving ring (11) has a circular structure as a whole; the sphere (12) is arranged in the ball seat (7), and the sphere (12) passes The movable part (6) is fastened tightly to prevent it from falling off.
作为本实用新型上述的又再更加进一步改进,在挂环(1)和传感器外壳(8) 以及受力拉环(11)的外表面上均从内至外依序喷涂有注塑层和防锈层以及警示层,警示层上涂有荧光粉。As a further improvement of the above-mentioned utility model, the outer surfaces of the hanging ring (1), the sensor housing (8) and the tension ring (11) are sprayed with injection molding layer and anti-rust layer from the inside to the outside in sequence. layer and warning layer, the warning layer is coated with phosphor.
作为本实用新型上述的还更加进一步改进,在注塑层上注塑有高分子耐磨材料;所述防锈层包括环氧富锌底漆和氯化橡胶面漆以及位于环氧富锌底漆和氯化橡胶面漆之间的环氧云铁中间漆;所述警示层为黄色或黑色的反光警示带或反光色膜或反光漆。As a further improvement of the above-mentioned utility model, a polymer wear-resistant material is injected on the injection-molded layer; the anti-rust layer includes an epoxy zinc-rich primer and a chlorinated rubber topcoat, and the epoxy zinc-rich primer and Epoxy micaceous iron intermediate paint between chlorinated rubber topcoats; the warning layer is yellow or black reflective warning tape or reflective color film or reflective paint.
工作原理是:上述设计结构的一种超量程保护的光纤光栅拉力传感器在进行使用之前,需要将其进行制作并加以安装作为备用。The working principle is as follows: before using an over-range protection fiber grating tension sensor of the above-mentioned design structure, it needs to be fabricated and installed as a backup.
具体的制作时,该光纤光栅拉力传感器包括传感器主体(3)、球座挂环及传感器外壳(8)。传感器主体(3)上的挂环(1)、框形结构(9)、形变力杆(5) 和球体(12)为一个整体。传感器主体(3)为圆柱形钢材加工而成,其中两个挂环(1)是通过线切割和铣床加工而成;形变力杆(5)和球体(12)是通过车床加工而成;框架结构(9)通过铣床加工。球座挂环包括球座(7)和受力拉环(11)两部分,由铸造工艺加工成为一个整体,球座(7)大小与球体(12)匹配。传感器外壳(8)由不锈钢管材加工而成,内径与传感器主体(3)外径匹配。During specific manufacture, the fiber grating tension sensor includes a sensor body (3), a ball seat hanging ring and a sensor shell (8). The hanging ring (1), the frame-shaped structure (9), the deformation force rod (5) and the sphere (12) on the sensor body (3) are integrated. The sensor body (3) is made of cylindrical steel, wherein the two hanging rings (1) are machined by wire cutting and milling; the deformation force rod (5) and the sphere (12) are machined by a lathe; the frame The structure (9) is machined by a milling machine. The ball seat hanging ring includes two parts, a ball seat (7) and a tension ring (11), which are processed into a whole by a casting process, and the size of the ball seat (7) matches the sphere (12). The sensor housing (8) is made of stainless steel pipe, and the inner diameter matches the outer diameter of the sensor body (3).
按照上述加工制作完成的该一种传感器在使用之前需要将其进行安装作为备用,安装时,首先,传感器主体(3)竖直放置,通过框型主体(9)缺口位置,将球体(12)挂进球座(7)内,在重力作用下球座自然下落一小段,留出活动件安装孔,将活动件装入安装孔中,卡紧球体结构,防止球体和球座脱落。球体(12)与框型主体(9)间留有间隙。The sensor manufactured according to the above processing needs to be installed as a backup before use. When installing, first, the sensor body (3) is placed vertically, and the sphere (12) Hanging into the ball seat (7), the ball seat naturally falls for a short section under the action of gravity, leaving a mounting hole for the movable part, and inserting the movable part into the mounting hole to clamp the ball structure to prevent the ball and the ball seat from falling off. A gap is left between the sphere (12) and the frame-shaped main body (9).
随后,形变力杆(5)两侧粘贴光栅对其受力情况进行监测,两根光栅之间通过连接光纤(2)盘绕熔接在一起,其中一根光纤光栅为双敏感光栅(4a),双敏光栅两端通过环氧胶粘贴在形变力杆(5)上,同形变力杆(5)一起受力变形;另一根光纤光栅为单敏感光栅(4b),单敏光栅一端通过环氧胶固定,双敏感光栅(4a)对温度和拉力均敏感,单敏感光栅(4b)对温度敏感,两根光栅分别通过传输光纤(10)引出到传感器外侧,最后完成上述安装步骤后,将传感器外壳(8)套在传感器主体外,对传感器内部检测机构进行保护,从而完成整个传感器的安装工作,随后待为使用。Then, gratings are pasted on both sides of the deformation force rod (5) to monitor its force condition, and the two gratings are coiled and welded together by connecting optical fibers (2). One of the optical gratings is a double-sensitive grating (4a). Both ends of the sensitive grating are pasted on the deformation force rod (5) through epoxy glue, and are deformed together with the deformation force rod (5); the other fiber grating is a single-sensitive grating (4b), and one end of the single-sensitive grating passes through the ring Oxygen glue is fixed, the double-sensitive grating (4a) is sensitive to temperature and tension, and the single-sensitive grating (4b) is sensitive to temperature. The two gratings are respectively led out to the outside of the sensor through the transmission fiber (10). The sensor shell (8) is sleeved outside the sensor body to protect the internal detection mechanism of the sensor, so as to complete the installation of the entire sensor, and then it is ready for use.
使用时,本传感器是用于直接测输电塔线绝缘子串的重量,该传感器的上端接输电塔横担,下端接绝缘子串挂环。When in use, the sensor is used to directly measure the weight of the insulator string of the transmission tower line. The upper end of the sensor is connected to the cross arm of the transmission tower, and the lower end is connected to the hanging ring of the insulator string.
具体的在使用时,传感器挂环(1)通过板材(13)和螺母(14)挂接在输电塔横担上,受力拉环(11)通过绝缘子挂环(15)和螺母连接绝缘子串。该光纤光栅拉力传感器设计有两种运行状态。Specifically, in use, the sensor hanging ring (1) is connected to the cross arm of the transmission tower through the plate (13) and the nut (14), and the tension ring (11) is connected to the insulator string through the insulator hanging ring (15) and the nut. . The fiber grating tension sensor is designed to have two operating states.
第一种是在正常工作状况下,承重部分由传感器内部的形变力杆(5)、球体(12)和球座(7)结构组成,形变力杆(5)可以承受导线自重和一般覆冰厚度,形变力杆(5)两侧光栅对其重力情况进行监测。The first is that under normal working conditions, the load-bearing part is composed of a deformation force rod (5), a sphere (12) and a ball seat (7) inside the sensor. The deformation force rod (5) can bear the dead weight of the wire and the general ice coating. The grating on both sides of the deformation force rod (5) monitors its gravity.
正常工作中,双敏光栅(4a)和单敏光栅(4b)处于相同的温度条件下,双敏光栅(4a)波长变化量为Δλ1,单敏光栅(4b)波长变化量为Δλ2,双敏光栅对温度的补偿系数为k1,单敏光栅对温度的补偿系数为k2,传感器对温度的补偿系数KT=k2/k1。In normal operation, the dual-sensitive grating (4a) and the single-sensitive grating (4b) are under the same temperature conditions, the wavelength change of the dual-sensitive grating (4a) is Δλ 1 , and the wavelength change of the single-sensitive grating (4b) is Δλ 2 , The compensation coefficient of dual-sensitive grating to temperature is k 1 , the compensation coefficient of single-sensitive grating to temperature is k 2 , and the compensation coefficient of sensor to temperature is K T =k 2 /k 1 .
则,此输电线路导线覆冰监测的光纤光栅拉力传感器测量的拉力值为:Then, the tension value measured by the fiber grating tension sensor for monitoring the ice coating of the transmission line wire is:
F=(Δλ1-Δλ2*KT)/KF=(Δλ 1 -Δλ 2 *K T )/K
其中,K为传感器的灵敏度系数,单位为nm/KN。Among them, K is the sensitivity coefficient of the sensor, and the unit is nm/KN.
第二种是当出现异常情况时,传感器形变力杆(5)被拉变形或断裂时,球座(7)会接触框型主体(9),承重部分为框型主体(9)和球座(7)结构组成,可有效避免输电导线覆冰过重而引起传感器断裂,而导致导线脱落,避免重大安全事故,通过两个承重结构可以实现对导线拉力的精确测量和提供超量程保护。The second is that when an abnormal situation occurs, when the sensor deformation force rod (5) is stretched, deformed or broken, the ball seat (7) will contact the frame-shaped body (9), and the load-bearing part is the frame-shaped body (9) and the ball seat. (7) Structural composition, which can effectively prevent the sensor from breaking due to excessive icing of the transmission wire, resulting in the wire falling off and avoiding major safety accidents. The two load-bearing structures can achieve accurate measurement of wire tension and provide over-range protection.
本实用新型与现有技术相比具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、本实用新型安装方式简单,较传统的拉力传感器精度高,由于在形变力杆的外部接有传感器外壳,使得本传感器不易受到输电线路周围强电磁环境的干扰,耐腐蚀,耐高温以及能够适应恶劣的环境;1. The installation method of the utility model is simple, and the accuracy is higher than that of the traditional tension sensor. Because the sensor shell is connected to the outside of the deformation force rod, the sensor is not easily affected by the strong electromagnetic environment around the transmission line. Adapt to harsh environments;
2、本实用新型的传感光栅包含双敏感光栅和单敏感光栅,双敏感光栅对温度和拉力均敏感,单敏感光栅,只对温度敏感,在实际工作中单敏感光栅作为温度补偿光栅,可以补偿由温度变化引起的拉力传感光栅测量误差,提高传感器测量精度。2. The sensing grating of the present invention includes a double-sensitive grating and a single-sensitive grating. The double-sensitive grating is sensitive to both temperature and tensile force, and the single-sensitive grating is only sensitive to temperature. In actual work, the single-sensitive grating is used as a temperature compensation grating, which can Compensate the measurement error of the tension sensor grating caused by the temperature change, and improve the measurement accuracy of the sensor.
3、本实用新型的中间设计有两个承重结构,在正常工作状况下,承重部分由传感器内部的形变力杆、球体和球座组成,形变力杆可以承受导线自重和一般覆冰厚度,形变力杆两侧各粘贴有一只光栅对其重力情况进行监测。当出现覆冰载荷过大时,导致传感器形变力杆被拉变形或断裂,球座部分会接触传感器主体下端的框型主体,承重部分变为传感器的框型主体和球座结构,框形结构具有较大的抗拉能力,可有效防止输电导线覆冰过重而引起传感器断裂导致导线脱落,避免重大安全事故。3. Two load-bearing structures are designed in the middle of the utility model. Under normal working conditions, the load-bearing part is composed of a deformation force rod, a sphere and a ball seat inside the sensor. A grating is pasted on each side of the force rod to monitor its gravity. When the icing load is too large, the deformation force rod of the sensor is pulled, deformed or broken, the ball seat part will contact the frame-shaped body at the lower end of the sensor body, and the load-bearing part becomes the frame-shaped body of the sensor and the ball seat structure. It has a large tensile capacity, which can effectively prevent the transmission wire from being overly covered with ice and cause the sensor to break and the wire to fall off, thereby avoiding major safety accidents.
4、本实用新型的传感光栅和传感光栅处于相同的温度条件下,使得单敏感光栅对双敏感光栅较好的进行了温度补偿,可消除由温度引起的测量误差,较好的减少了光纤光栅拉力传感器的温度飘移,克服了由温度变化而引起的传感器的测量偏差,提高了测量精度、测量性能的稳定性和可靠性;4. The sensing grating and the sensing grating of the present invention are under the same temperature condition, so that the single-sensitive grating can better perform temperature compensation on the double-sensitive grating, which can eliminate the measurement error caused by temperature and reduce the temperature. The temperature drift of the fiber grating tension sensor overcomes the measurement deviation of the sensor caused by the temperature change, and improves the measurement accuracy, the stability and reliability of the measurement performance;
5、本实用新型的外部涂有可以自己发光的荧光材料,可以在夜间或者黑暗室内进行工作时较为清楚地标示该传感器的位置,能有效地起到安全提示的作用。5. The exterior of the utility model is coated with fluorescent material that can emit light by itself, which can clearly mark the position of the sensor when working at night or in a dark room, and can effectively play the role of safety prompt.
附图说明Description of drawings
下面结合附图对本实用新型的具体实施方式作进一步详细的说明,其中:The specific embodiments of the present utility model will be described in further detail below in conjunction with the accompanying drawings, wherein:
图1为本实用新型主视图;Fig. 1 is the front view of the utility model;
图2为本实用新型侧视图;Figure 2 is a side view of the utility model;
图3为本实用新型球座挂环整体结构示意图之一;3 is one of the schematic diagrams of the overall structure of the ball seat hanging ring of the present invention;
图4为本实用新型球座挂环整体结构示意图之二;4 is the second schematic diagram of the overall structure of the ball seat hanging ring of the present invention;
图5为实用新型的使用状态示意图之一;Fig. 5 is one of the use state schematic diagrams of the utility model;
图6为实用新型的使用状态示意图之二;6 is the second schematic diagram of the use state of the utility model;
其中,图中标号:1—挂环;Among them, the number in the figure: 1—hanging ring;
2—光纤;2—fiber;
3—传感器主体;3—Sensor body;
4—光纤光栅,4a—双敏感光栅,4b—单敏感光栅;4—fiber grating, 4a—double sensitive grating, 4b—single sensitive grating;
5—形变力杆;5—Deformation force rod;
6—活动件;6—movable parts;
7—球座;7—Tee;
8—传感器外壳;8—Sensor housing;
9—框型主体;9—frame body;
10—传输光纤;10—Transmission fiber;
11—受力拉环;11—stress pull ring;
12—球体;12—sphere;
13—不锈钢板材;13—Stainless steel plate;
14—螺母;14—nut;
15—绝缘子挂环;15—Insulator hanging ring;
16—输电塔横担;16—Transmission tower cross arm;
17—绝缘子串。17—Insulator string.
具体实施方式Detailed ways
下面结合实施例对本实用新型进行说明,但本实用新型并不限于以下技术方案。The present utility model will be described below with reference to the embodiments, but the present utility model is not limited to the following technical solutions.
如说明书附图所示的一种超量程保护的光纤光栅拉力传感器,该光纤光栅拉力传感器包括传感器主体3、球座挂环及传感器外壳8,在传感器主体3的顶部设置挂环1,传感器主体3的腔内部分与球座挂环组成检测机构,检测机构向下穿出传感器主体3的底部;其中,检测机构包括连接光纤2、光纤光栅4、形变力杆5、传输光纤10和球座7,形变力杆5的下端设置呈球体12,球座挂环上端设置有与球体12适配的球座7,球体12紧固于球座7中;在球座挂环下端设置有受力拉环11;在形变力杆5的两侧对称设置光纤光栅4,两根光纤光栅4的上端之间通过连接光纤2连接,两根光纤光栅4的下端分别连接传输光纤10。An over-range protection fiber grating tension sensor as shown in the accompanying drawings of the description, the fiber grating tension sensor includes a sensor body 3, a ball seat hanging ring and a sensor shell 8, and a hanging ring 1 is provided on the top of the sensor body 3. The sensor body The inner part of the cavity of 3 and the ball seat hanging ring form a detection mechanism, and the detection mechanism penetrates down the bottom of the sensor body 3; wherein, the detection mechanism includes the connecting fiber 2, the fiber grating 4, the deformation force rod 5, the transmission fiber 10 and the ball seat 7. The lower end of the deformation force rod 5 is provided with a spherical body 12, the upper end of the ball seat hanging ring is provided with a ball seat 7 adapted to the ball body 12, and the ball body 12 is fastened in the ball seat 7; Pull ring 11; fiber gratings 4 are symmetrically arranged on both sides of the deformation force rod 5, the upper ends of the two fiber gratings 4 are connected by the connecting fiber 2, and the lower ends of the two fiber gratings 4 are respectively connected to the transmission fiber 10.
进一步的,挂环1设置为两个,两个挂环1的垂线方向与绝缘子相连;设置于所述形变力杆5上的其中一根光纤光栅为双敏感光栅4a,双敏感光栅4a 对温度和拉力均敏感;另一根光纤光栅为单敏感光栅4b,单敏感光栅4b对温度敏感。Further, there are two hanging rings 1, and the vertical directions of the two hanging rings 1 are connected to the insulator; one of the fiber gratings arranged on the deformation force rod 5 is a double-sensitive grating 4a, and the double-sensitive grating 4a is a pair of Both temperature and tension are sensitive; the other fiber grating is a single-sensitive grating 4b, and the single-sensitive grating 4b is sensitive to temperature.
具体的,双敏感光栅4a与所述单敏感光栅4b均通过盘绕的连接光纤2串联熔接在一起,并由传输光纤10引出。Specifically, the double sensitive grating 4 a and the single sensitive grating 4 b are both fused together in series through the coiled connecting optical fiber 2 , and are led out from the transmission optical fiber 10 .
进一步的,传感器主体3呈底部开口的框型主体9,框型主体9与球座7 相互搭配组成超量程保护结构,受竖直方向上的力,在本实用新型中,在竖直方向上,球座7不会从框型主体9中脱落,球座7的尺寸大于框型主体9的开口尺寸。Further, the sensor body 3 is a frame-shaped body 9 with an open bottom, and the frame-shaped body 9 and the ball seat 7 are matched with each other to form an over-range protection structure, which is subjected to force in the vertical direction. , the ball seat 7 will not fall off from the frame body 9 , and the size of the ball seat 7 is larger than the opening size of the frame body 9 .
进一步的,形变力杆5是由具有弹性的材料制作而成,该形变力杆5的固定端与传感器主体3设置为一个整体。Further, the deformation force rod 5 is made of an elastic material, and the fixed end of the deformation force rod 5 and the sensor body 3 are arranged as a whole.
进一步的,球体12与球座7之间设置有活动件6,活动件6为W形弹簧片或弹簧。Further, a movable member 6 is arranged between the ball body 12 and the ball seat 7, and the movable member 6 is a W-shaped spring sheet or spring.
进一步的,球座呈“C”字形结构;所述传感器外壳8整体为圆柱体构件。Further, the ball seat has a "C"-shaped structure; the sensor housing 8 is a cylindrical member as a whole.
进一步的,受力拉环11整体为圆形结构;所述球体12设置于球座7内,且该球体12是通过活动件6卡紧固定,以防止脱落。Further, the tension ring 11 has a circular structure as a whole; the ball body 12 is arranged in the ball seat 7 , and the ball body 12 is clamped and fixed by the movable member 6 to prevent it from falling off.
进一步的,在挂环1和传感器外壳8以及受力拉环11的外表面上均从内至外依序喷涂有注塑层和防锈层以及警示层,警示层上涂有荧光粉。Further, the outer surfaces of the hanging ring 1, the sensor housing 8 and the tension ring 11 are sprayed with an injection molding layer, an anti-rust layer and a warning layer in sequence from the inside to the outside, and the warning layer is coated with fluorescent powder.
具体的,在注塑层上注塑有高分子耐磨材料;所述防锈层包括环氧富锌底漆和氯化橡胶面漆以及位于环氧富锌底漆和氯化橡胶面漆之间的环氧云铁中间漆;所述警示层为黄色或黑色的反光警示带或反光色膜或反光漆。Specifically, a polymer wear-resistant material is injection-molded on the injection-molded layer; the anti-rust layer includes an epoxy zinc-rich primer and a chlorinated rubber topcoat, as well as an epoxy zinc-rich primer and a chlorinated rubber topcoat Epoxy micaceous iron intermediate paint; the warning layer is yellow or black reflective warning tape or reflective color film or reflective paint.
综上所述,本实用新型更为具体的实施方式是:To sum up, the more specific embodiment of the present utility model is:
上述设计结构的一种超量程保护的光纤光栅拉力传感器在进行使用之前,需要将其进行制作并加以安装作为备用。Before using the fiber grating tension sensor with over-range protection of the above-mentioned design structure, it needs to be manufactured and installed as a backup.
具体的制作时,该光纤光栅拉力传感器包括传感器主体3、球座挂环及传感器外壳8。传感器主体3上的挂环1、框形结构9、形变力杆5和球体12为一个整体。传感器主体3为圆柱形钢材加工而成,其中两个挂环1是通过线切割和铣床加工而成;形变力杆5和球体12是通过车床加工而成;框架结构9 通过铣床加工。球座挂环包括球座7和受力拉环11两部分,由铸造工艺加工成为一个整体,球座7大小与球体12匹配。传感器外壳8由不锈钢管材加工而成,内径与传感器主体3外径匹配。During specific production, the fiber grating tension sensor includes a sensor body 3 , a ball seat hanging ring and a sensor shell 8 . The hanging ring 1 , the frame structure 9 , the deformation force rod 5 and the sphere 12 on the sensor body 3 are integrated. The sensor body 3 is made of cylindrical steel, wherein the two hanging rings 1 are machined by wire cutting and milling; the deformation force rod 5 and the sphere 12 are machined by a lathe; the frame structure 9 is machined by a milling machine. The ball seat hanging ring includes two parts, the ball seat 7 and the tension ring 11 , which are processed into a whole by the casting process. The size of the ball seat 7 matches the sphere 12 . The sensor housing 8 is made of stainless steel pipe, and the inner diameter matches the outer diameter of the sensor body 3 .
按照上述加工制作完成的该一种传感器在使用之前需要将其进行安装作为备用,安装时,首先,传感器主体3竖直放置,通过框型主体9缺口位置,将球体12挂进球座7内,在重力作用下球座自然下落一小段,留出活动件安装孔,将活动件装入安装孔中,卡紧球体结构,防止球体和球座脱落。球体12 与框型主体9间留有间隙。The sensor manufactured according to the above processing needs to be installed as a backup before use. When installing, first, the sensor body 3 is placed vertically, and the sphere 12 is hung into the seat 7 through the notch position of the frame body 9 , Under the action of gravity, the ball seat naturally falls for a short period, leaving a mounting hole for the movable part, and inserting the movable part into the mounting hole to clamp the ball structure to prevent the ball and the ball seat from falling off. A gap is left between the spherical body 12 and the frame body 9 .
随后,形变力杆5两侧粘贴光栅对其受力情况进行监测,两根光栅之间通过连接光纤2盘绕熔接在一起,其中一根光纤光栅为双敏感光栅4a,双敏光栅两端通过环氧胶粘贴在形变力杆5上,同形变力杆5一起受力变形;另一根光纤光栅为单敏感光栅4b,单敏光栅一端通过环氧胶固定,双敏感光栅4a对温度和拉力均敏感,单敏感光栅4b对温度敏感,两根光栅分别通过传输光纤10 引出到传感器外侧,最后完成上述安装步骤后,将传感器外壳8套在传感器主体外,对传感器内部检测机构进行保护,从而完成整个传感器的安装工作,随后待为使用。Then, gratings are attached on both sides of the deformation force rod 5 to monitor its force. The two gratings are coiled and welded together by the connecting fiber 2. One of the fiber gratings is a double-sensitive grating 4a, and both ends of the double-sensitive grating pass through the ring. The oxygen glue is pasted on the deformation force rod 5, and the same deformation force rod 5 is subjected to force and deformation; the other fiber grating is a single-sensitive grating 4b, one end of the single-sensitive grating is fixed by epoxy glue, and the double-sensitive grating 4a is sensitive to temperature and tensile force. Both are sensitive, and the single-sensitive grating 4b is sensitive to temperature. The two gratings are respectively led out to the outside of the sensor through the transmission optical fiber 10. After the above installation steps are completed, the sensor shell 8 is placed outside the sensor body to protect the internal detection mechanism of the sensor. Complete the installation of the entire sensor, then ready for use.
使用时,本传感器是用于直接测输电塔线绝缘子串的重量,该传感器的上端接输电塔横担,下端接绝缘子串挂环。When in use, the sensor is used to directly measure the weight of the insulator string of the transmission tower line. The upper end of the sensor is connected to the cross arm of the transmission tower, and the lower end is connected to the hanging ring of the insulator string.
具体的在使用时,传感器挂环1通过板材13和螺母14挂接在输电塔横担上,受力拉环11通过绝缘子挂环15和螺母连接绝缘子串。该光纤光栅拉力传感器设计有两种运行状态。Specifically, in use, the sensor hanging ring 1 is hung on the cross arm of the transmission tower through the plate 13 and the nut 14, and the tension ring 11 is connected to the insulator string through the insulator hanging ring 15 and the nut. The fiber grating tension sensor is designed to have two operating states.
第一种是在正常工作状况下,承重部分由传感器内部的形变力杆5、球体 12和球座7结构组成,形变力杆5可以承受导线自重和一般覆冰厚度,形变力杆5两侧光栅对其重力情况进行监测。The first is that under normal working conditions, the load-bearing part is composed of the deformation force rod 5, the sphere 12 and the ball seat 7 inside the sensor. The deformation force rod 5 can bear the dead weight of the wire and the thickness of general ice coating. The grating monitors its gravity.
正常工作中,双敏光栅4a和单敏光栅4b处于相同的温度条件下,双敏光栅4a波长变化量为Δλ1,单敏光栅4b波长变化量为Δλ2,双敏光栅对温度的补偿系数为k1,单敏光栅对温度的补偿系数为k2,传感器对温度的补偿系数 KT=k2/k1。In normal operation, the dual-sensitive grating 4a and the single-sensitive grating 4b are under the same temperature conditions, the wavelength change of the dual-sensitive grating 4a is Δλ 1 , the wavelength change of the single-sensitive grating 4b is Δλ 2 , and the compensation coefficient of the dual-sensitive grating to temperature is Δλ 1 . is k 1 , the compensation coefficient of the single-sensitive grating to the temperature is k 2 , and the compensation coefficient of the sensor to the temperature is K T =k 2 /k 1 .
则,此输电线路导线覆冰监测的光纤光栅拉力传感器测量的拉力值为:Then, the tension value measured by the fiber grating tension sensor for monitoring the ice coating of the transmission line wire is:
F=Δλ1-Δλ2*KT/KF=Δλ 1 -Δλ 2 *K T /K
其中,K为传感器的灵敏度系数,单位为nm/KN。Among them, K is the sensitivity coefficient of the sensor, and the unit is nm/KN.
第二种是当出现异常情况时,传感器形变力杆5被拉变形或断裂时,球座 7会接触框型主体9,承重部分为框型主体9和球座7结构组成,可有效避免输电导线覆冰过重而引起传感器断裂,而导致导线脱落,避免重大安全事故,通过两个承重结构可以实现对导线拉力的精确测量和提供超量程保护。The second is that when an abnormal situation occurs, when the sensor deformation force rod 5 is pulled, deformed or broken, the ball seat 7 will contact the frame-shaped body 9, and the load-bearing part is composed of the frame-shaped body 9 and the ball seat 7, which can effectively avoid power transmission. The sensor is broken due to excessive ice coating on the wire, which leads to the wire falling off and avoids major safety accidents. The two load-bearing structures can achieve accurate measurement of wire tension and provide over-range protection.
最后,需要说明的是,上面结合附图对本实用新型的具体实施方式作了详细的说明,但是本实用新型并不限于上述的实施方式,在本领域的普通技术人员所具备的知识范围内,还可以对其作出种种变化。Finally, it should be noted that the specific embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings, but the present utility model is not limited to the above-mentioned embodiments, within the scope of knowledge possessed by those skilled in the art, Various changes can also be made to it.
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CN112710422A (en) * | 2020-12-30 | 2021-04-27 | 中机恒通环境科技有限公司 | Tension detection device and pipeline detection robot |
CN113340350A (en) * | 2021-06-07 | 2021-09-03 | 中国电力科学研究院有限公司 | Grating vector sensor, and device and method for monitoring ice-coated sag state of overhead line |
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CN112710422A (en) * | 2020-12-30 | 2021-04-27 | 中机恒通环境科技有限公司 | Tension detection device and pipeline detection robot |
CN113340350A (en) * | 2021-06-07 | 2021-09-03 | 中国电力科学研究院有限公司 | Grating vector sensor, and device and method for monitoring ice-coated sag state of overhead line |
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