CN209779364U - Reinforcing steel bar processing device for ballastless track construction - Google Patents

Reinforcing steel bar processing device for ballastless track construction Download PDF

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Publication number
CN209779364U
CN209779364U CN201920366911.4U CN201920366911U CN209779364U CN 209779364 U CN209779364 U CN 209779364U CN 201920366911 U CN201920366911 U CN 201920366911U CN 209779364 U CN209779364 U CN 209779364U
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China
Prior art keywords
ballastless track
montant
track construction
reinforcing steel
steel bar
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CN201920366911.4U
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Chinese (zh)
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郭之起
林昊
张奉春
李国锋
李建国
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Third Engineering Co Ltd of China Railway 14th Bureau Co Ltd
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Third Engineering Co Ltd of China Railway 14th Bureau Co Ltd
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Abstract

The utility model discloses a reinforcing bar processingequipment is used in ballastless track construction, montant including two parallel arrangement is connected with three first horizontal poles between two montants, all is equipped with a plurality of muscle grooves of putting on first horizontal pole and the montant, still be equipped with the rising ware on the montant, the rising ware includes the stay tube, stay tube perpendicular to montant, and stay tube female connection has the bolt, and the one end of bolt still swing joint has spacing card, and spacing card top still is equipped with the second horizontal pole, is equipped with a plurality of draw-in grooves on the second horizontal pole. The utility model provides a reinforcing bar processingequipment effectively solves and causes constructor to increase, the frequent shortcoming of unwrapping wire personnel operation because of the single line tunnel section is little, realizes the simultaneous operation of lower floor's reinforcing bar and upper reinforcing bar, through supporting steel reinforcement cage instrument of having bad luck, can form the pipelining, has improved the efficiency of construction greatly, in addition, the utility model discloses conveniently constitute and dismantle, not occupation space can realize used repeatedly.

Description

Reinforcing steel bar processing device for ballastless track construction
Technical Field
The utility model relates to a ballastless track construction technical field, concretely relates to reinforcing bar processingequipment is used in ballastless track construction.
Background
In the construction of the ballastless track of the single-line long tunnel, the construction process flow commonly used at present is as follows: roughening an inverted arch filling layer, paving reinforcing steel bars of a bed plate bottom plate, installing longitudinal and transverse formworks, assembling a track panel, roughly adjusting the track panel, binding reinforcing steel bars on a top layer, grounding welding, finely adjusting the track panel, pouring the bed plate, maintaining, dismantling a track panel frame and entering next cycle construction.
In the construction of a ballastless track, the current common method for binding the reinforcing steel bars is as follows: after measurement and paying-off, manually popping up the position of each steel bar on the top surface of the leveling layer, installing the lower layer steel bar of the road bed plate according to the ink line, binding the lower layer steel bar firmly by using the insulation clamp, cutting off the redundant tail wing of the insulation clamp, laying cushion blocks with the same marks as the road bed plate concrete and the like, and installing the upper layer steel bar of the road bed plate after the rough adjustment of the track panel is finished. Because the tunnel is the single line tunnel, the section is little, and ballastless track construction processes is more, and ligature reinforcing bar causes constructor to increase in the tunnel, unwrapping wire personnel operation is frequent, the track bed board upper reinforcing bar installation accuracy is not enough, the circulation operation inefficiency scheduling defect.
Disclosure of Invention
in order to solve the problems existing in the prior art, in the process of binding steel bars, the steel bars are quickly installed, the installation precision of the steel bars of the track bed plate is improved, the construction efficiency is improved, and the construction cost is reduced, and the steel bar processing device convenient to assemble and disassemble for the construction of the ballastless track is provided.
The utility model provides a technical scheme that its technical problem adopted is:
The utility model provides a reinforcing bar processingequipment is used in ballastless track construction, includes two parallel arrangement's montant, be connected with three first horizontal poles between two montants, the montant sets up the top of first horizontal pole, all be equipped with a plurality of muscle grooves of putting on first horizontal pole and the montant, still be equipped with the rising ware on the montant, the rising ware includes the stay tube, the stay tube perpendicular to the montant, stay tube female connection has the bolt, the one end of bolt still swing joint has spacing card, spacing card top still is equipped with the second horizontal pole, is equipped with a plurality of draw-in grooves on the second horizontal pole.
Preferably, the vertical rod is further provided with a positioning hole, the positioning hole is connected with a positioning pin in an internal thread manner, the vertical rod is further hinged with an arc-shaped turntable, a sliding cavity is formed in the arc-shaped turntable, a first spring is connected in the sliding cavity, and the other end of the first spring is connected with a sliding block.
Preferably, the first cross rod is provided with a notch in the shape of an L, the vertical rod is inserted into the notch, the first cross rod is further connected with a second spring arranged in parallel with the first cross rod, the second spring is connected with a top block, the first cross rod is provided with an insertion hole, and the insertion hole is matched with the sliding block.
preferably, the number of the risers is six.
Preferably, the vertical rod and the first cross rod are angle steel.
Preferably, the number of the second cross rods is three, and the second cross rods are round tubes.
preferably, a nut is fixedly connected in the supporting pipe and matched with the bolt.
preferably, the bottom end of the limiting clamp is fixedly connected with a bearing, and an inner ring of the bearing is connected with the bolt.
Preferably, a limiting groove is arranged in the limiting clamp, and the limiting groove is matched with the second cross rod.
Compared with the prior art, the invention has the beneficial effects that:
1. The utility model discloses in the construction of ballastless track construction reinforcement ligature process, through utilizing reinforcing bar processingequipment, convenient construction can form the circulation operation, effectively solve the constructor that causes because of the single line tunnel section is little to increase, the frequent shortcoming of unwrapping wire personnel operation, realize the simultaneous operation of lower floor's reinforcing bar and upper reinforcing bar, need not to wait to arrange the line installation road bed board upper reinforcing bar after the coarse adjustment of track panel is accomplished, through supporting the steel reinforcement cage instrument of transporting, can form the pipelining operation, improved the efficiency of construction greatly;
2. the utility model discloses a set up notch, arc carousel, slider, locating pin and kicking block, can conveniently realize the fixed connection of montant and first horizontal pole, compare traditional welded connection mode, the utility model discloses convenient equipment and dismantlement are convenient for place, can realize recycling;
3. The utility model can realize the arrangement of the steel bars quickly by utilizing the bar placing grooves and the clamping grooves, efficiently and quickly help the steel bar binding workers to arrange the steel bar spacing, reduce the processes of arranging the steel bars by the steel bar binding workers, increase the accuracy of arranging the steel bars, and further improve the quality and efficiency of the steel bar binding construction;
4. The utility model discloses a setting up and rising the ware, can carrying out height-adjusting according to the design requirement, satisfy different design needs, convenient construction, in addition, rise the ware and go up through setting for spacing card and the spacing groove on the spacing card, do benefit to the installation and the dismantlement of second horizontal pole, can conveniently realize the fixed of second horizontal pole when using, simple and easy, convenient and practical.
drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
Fig. 1 is the utility model provides a reinforcing bar processingequipment schematic diagram is used in ballastless track construction.
Fig. 2 is a schematic view of the riser of fig. 1.
Fig. 3 is a schematic top view of the connection between the first cross bar and the vertical bar in fig. 1.
Fig. 4 is a front view of the first cross bar in fig. 3.
fig. 5 is a schematic sectional view of the arc-shaped rotary table in fig. 3.
Description of reference numerals:
1, erecting a rod; 2 a first cross bar; 201 a notch; 202 jack;
3 a second cross bar; 31 card slots;
4, arranging rib grooves;
5 supporting the tube; 6, a nut; 7, bolts; 8, a bearing; 9, limiting clamp; 91 a limiting groove;
10, an arc-shaped turntable; 11 a connecting piece; 12 a second spring; 13, a top block; 14 a slide cavity; 15 a first spring; 16 sliding blocks; 17 positioning pins.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
As shown in fig. 1, the reinforcing steel bar processing device for ballastless track construction provided by this embodiment includes two vertical rods 1 arranged in parallel, and further, in order to facilitate processing, the vertical rods 1 may be angle steels, and a first cross rod 2 is vertically and fixedly connected between the two vertical rods 1, which is advantageous, the number of the first cross rods 2 is three, and further, in order to facilitate processing, the first cross rod 2 may also be angle steels; the vertical rod 1 is arranged above the first cross rod 2, and the vertical rod 1 is further provided with six lifters.
As shown in fig. 2, the lifter comprises a supporting tube 5, the supporting tube 5 is perpendicular to a vertical rod 1, a nut 6 is fixedly connected in the supporting tube 5, the nut 6 is connected with a bolt 7 in a threaded fit manner, the upper end of the bolt 7 is also connected with a bearing 8, the upper end of the bearing 8 is connected with a limiting clamp 9, a second cross rod 3 is further arranged above the limiting clamp 9, the number of the second cross rods 3 is three, and the second cross rods 3 can be round tubes. Advantageously, also be equipped with a plurality of draw-in grooves 31 on the second horizontal pole 3, utilize draw-in groove 31 can high-efficient swift help steel reinforcement workman arrange upper reinforcing bar interval, reduce the process when steel reinforcement workman arranges the reinforcing bar, increase the accuracy when upper reinforcing bar arranges, and then improve the quality and the efficiency of steel reinforcement construction. Through setting up bearing 8, when the height of second horizontal pole 3 was adjusted to needs, second horizontal pole 3 can not influence the rotation of bolt 7, and convenient realization is increaseed.
as shown in fig. 3-5, the vertical rod 1 is further provided with a positioning hole, the positioning hole is internally threaded with a positioning pin 17, the vertical rod 1 is further hinged with an arc-shaped turntable 10, a sliding cavity 14 is formed in the arc-shaped turntable 10, a first spring 15 is connected in the sliding cavity 14, and the other end of the first spring 15 is connected with a sliding block 16; the first cross rod 2 is provided with an L-shaped notch 201, and advantageously, the notch 201 is matched with the vertical rod 1, namely, the vertical rod 1 can be inserted into the notch 201; the first cross rod 2 is also connected with a second spring 12 arranged in parallel with the first cross rod 2, the second spring 12 is connected with a top block 13, further, the vertical rod 1 can be conveniently and tightly propped in the notch 201 by utilizing the second spring 12 and the top block 13, in addition, the first cross rod 2 is provided with an insertion hole 202, and the insertion hole 202 is favorably matched with the sliding block 16; through arc carousel 10 and locating pin 17's effect, can realize montant 1 and 2 looks joints of first horizontal pole, play limiting displacement, utilize the cooperation of slider 16 and jack 202, can realize arc carousel 10 and 2 looks joints of first horizontal pole, prevent that arc carousel 10 from appearing removing.
For the convenience of accurate positioning lower floor's reinforcing bar, all be equipped with on first horizontal pole 2 and montant 1 and put muscle groove 4, utilize to put muscle groove 4 and can realize arranging of lower floor's reinforcing bar fast, the high-efficient swift help steel bar binding workman arranges the reinforcing bar interval, reduces the process when steel bar binding workman arranges the reinforcing bar, the accuracy when increasing the steel bar and arranging, and then improves the quality and the efficiency of steel bar binding construction.
In order to fix the second cross bar 3 better, a limit groove 91 is arranged in the limit clamp 9, and the limit groove 91 is matched with the second cross bar 3.
the specific using process is as follows:
In the procedure of binding the slab steel bars of the ballastless track in the construction process, according to the construction requirement, the steel bar processing platform is assembled at a proper position, firstly, the vertical bar 1 is inserted into the notch 201 of the first transverse bar 2, at the moment, the second spring 12 acts on the top block 13, the top block 13 acts on the vertical bar 1, the vertical bar 1 is tightly pushed into the notch 201, the positioning pin 17 is contacted with the side wall of the first transverse bar 2, then the arc-shaped rotary disc 10 is rotated, in the rotating process, the sliding block in the arc-shaped rotary disc 10 is contracted in the sliding cavity 14 under the pressure, when the sliding cavity 14 is rotated to the position of the insertion hole 202, the first spring 15 pops the sliding block 16, the sliding block 16 enters the insertion hole 202, at the moment, the two side walls of the first transverse bar 2 are respectively pushed against the positioning pin 17 and the arc-shaped rotary disc 10, the limiting is realized, the relative sliding is prevented.
the distance between the rib groove 4 is set for in advance, and then confirm the distance between the lower floor's reinforcing bar, carry out the ligature with lower floor's reinforcing bar according to the construction requirement, lower floor's reinforcement completion back, swivel bolt 7, carry out the adjustment of height, treat the distance between the upper reinforcing bar of regulation in the construction requirement and the lower floor's reinforcing bar after, place second horizontal pole 3 in the spacing groove, can fix a position upper reinforcing bar fast through the draw-in groove on the second horizontal pole 3, realize quick ligature, the process when reducing the bar workman and arranging the reinforcing bar, the accuracy when increasing the bar and arranging, and then improve the quality and the efficiency of reinforcement construction, treat that the operation of upper and lower floor's reinforcing bar is accomplished the back, utilize supporting steel reinforcement cage lifting device, hoist upper and lower floor's reinforcing bar.
Through using this reinforcing bar processing platform, effectively solve because of the little constructor that causes of single line tunnel section increases, the frequent shortcoming of unwrapping wire personnel operation, realize the simultaneous operation of lower floor's reinforcing bar and upper reinforcing bar, need not to wait that the section of track coarse tuning is accomplished the back and is unreeled installation railway bed board upper reinforcing bar, through supporting steel reinforcement cage instrument of having bad luck, can form the assembly line operation, the efficiency of construction is greatly improved, the installation accuracy of reinforcing bar has been guaranteed simultaneously, construction quality is improved, convenient construction, form the circulation operation. And simultaneously, the utility model discloses can conveniently realize the fixed connection of montant 1 and first horizontal pole 2, compare traditional welded connected mode, the utility model discloses convenient equipment and dismantlement are convenient for place, can realize recycling.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims (9)

1. The utility model provides a reinforcing bar processingequipment is used in ballastless track construction, a serial communication port, including two parallel arrangement's montant, be connected with three first horizontal poles between two montants, the montant sets up the top of first horizontal pole, all be equipped with a plurality of muscle grooves of putting on first horizontal pole and the montant, still be equipped with the rising ware on the montant, the rising ware includes the stay tube, the stay tube perpendicular to the montant, stay tube female connection has the bolt, the one end of bolt still swing joint has spacing card, spacing card top still is equipped with the second horizontal pole, is equipped with a plurality of draw-in grooves on the second horizontal pole.
2. The device for processing the reinforcing steel bar for the ballastless track construction according to claim 1, wherein the vertical rod is further provided with a positioning hole, the positioning hole is internally connected with a positioning pin, the vertical rod is further hinged with an arc-shaped rotating disc, a sliding cavity is formed in the arc-shaped rotating disc, a first spring is connected in the sliding cavity, and the other end of the first spring is connected with a sliding block.
3. The reinforcing steel bar processing device for the ballastless track construction according to claim 2, wherein the first cross bar is provided with an L-shaped notch, the vertical rod is inserted into the notch, the first cross bar is further connected with a second spring arranged in parallel with the first cross bar, the second spring is connected with a top block, the first cross bar is provided with a jack, and the jack is matched with the sliding block.
4. The reinforcing steel bar processing device for the ballastless track construction according to claim 1, wherein the number of the raisers is six.
5. The reinforcing steel bar processing device for the ballastless track construction according to claim 1, wherein the vertical bar and the first cross bar are angle steel.
6. the reinforcing steel bar processing device for the ballastless track construction according to claim 1, wherein the number of the second cross bars is three, and the second cross bars are round tubes.
7. The reinforcing steel bar processing device for the ballastless track construction according to claim 1, wherein a nut is fixedly connected in the supporting pipe, and the nut is matched with the bolt.
8. The reinforcing steel bar processing device for the ballastless track construction according to claim 1, wherein a bearing is fixedly connected to the bottom end of the limiting clamp, and an inner ring of the bearing is connected with the bolt.
9. the reinforcing steel bar processing device for the ballastless track construction according to claim 1, wherein a limiting groove is arranged in the limiting clamp, and the limiting groove is matched with the second cross bar.
CN201920366911.4U 2019-03-21 2019-03-21 Reinforcing steel bar processing device for ballastless track construction Active CN209779364U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920366911.4U CN209779364U (en) 2019-03-21 2019-03-21 Reinforcing steel bar processing device for ballastless track construction

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920366911.4U CN209779364U (en) 2019-03-21 2019-03-21 Reinforcing steel bar processing device for ballastless track construction

Publications (1)

Publication Number Publication Date
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115233501A (en) * 2022-09-15 2022-10-25 成都工业职业技术学院 Prefabricated railway track base and railway track construction method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115233501A (en) * 2022-09-15 2022-10-25 成都工业职业技术学院 Prefabricated railway track base and railway track construction method

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