CN209774926U - Timber wainscot automation line - Google Patents

Abstract

an automatic production line for wooden door veneers comprises a core plate gluing line, a panel and bottom plate gluing line and a board combining line, wherein the core plate gluing line and the board combining line are sequentially arranged according to a feeding direction, and the panel and the bottom plate gluing line are arranged in parallel with the core plate gluing line and the bottom plate gluing line. The utility model discloses in, core and face, bottom plate are glued the rubber coating in step by two rubber coating lines respectively, have greatly improved rubber coating efficiency, have adopted the cantilever group blank machine after the improvement, make core rubber coating line, panel and bottom plate rubber coating line by the direction feeding of two differences, have reduced the time of waiting to queue up each other.

Description

timber wainscot automation line

Technical Field

The utility model relates to a timber processing technology field, in particular to timber wainscot automation line.

background

At present, the requirements on the automation and the assembly efficiency of the wood door veneering production line are higher and higher, a large amount of time cost and labor cost can be saved by one efficient production line, and huge profits are made for enterprises. The existing wood door veneering production line is mostly a single line, the occupied area is large, and the efficiency is low. The assembly machine is usually arranged behind the gluing machine and in front of the laminating machine, and plates are preliminarily laminated. The assembly quality of the assembly machine depends greatly on the assembly precision, and because the position of the plate inevitably deviates during the conveying and processing in the previous step, the alignment adjustment is needed before the plate reaches the assembly station. The current group blank machine is comparatively lacking in this function, often needs manual adjustment, and the precision is poor, and is inefficient, and some group blank machines have installed centering device additional, have improved the group blank precision to a certain extent, but in actual production, centering mechanism self also has certain limitation, and if panel is too skew to one side, centering mechanism just can't snatch, very influences the production progress.

disclosure of Invention

Not enough to prior art, the utility model provides a timber wainscot automation line.

The utility model adopts the technical proposal that: the utility model provides a timber wainscot automation line, includes the core line of gluing, panel and bottom plate line of gluing, closes the board line, and wherein, the core line of gluing sets up according to the pay-off direction order with the board line of gluing, panel and bottom plate line of gluing and above-mentioned both parallel arrangement, the panel is provided with face bottom plate material loading portal machine with bottom plate line of gluing in proper order, second roller conveyer, single spreading machine, drying-machine, and the second turns to the conveyer, cross panel turnover machine, and the third turns to the conveyer and turns to the conveyer parallel and level with the second in perpendicular to pay-off direction, and the third turns to the conveyer and turns to the parallel and level with the cross panel turnover machine in pay-off direction.

A timber wainscot automation line, characterized by: the core plate gluing line is sequentially provided with a core plate feeding gantry machine, a first roller conveyor, a double-faced gluing machine and a disc-shaped conveyor.

A timber wainscot automation line, characterized by: the plate combining line comprises a cantilever assembly machine, a first steering conveyor, a third roller conveyor, a hot press, a fourth roller conveyor and a keel feeding gantry machine.

a timber wainscot automation line, characterized by: the second steering conveyor and the third steering conveyor are sequentially arranged in the direction perpendicular to the feeding direction, the turning tables, close to the first steering conveyor, on the inner sides of the third steering conveyor and the cross plate turnover machine are sequentially arranged in the feeding direction, and the turning tables, close to the outer sides of the second steering conveyor and the cross plate turnover machine, on the inner sides of the second steering conveyor and the third steering conveyor are sequentially arranged in the feeding direction.

A timber wainscot automation line, characterized by: but cantilever assembly machine includes horizontal migration's cantilever subassembly, dish-shaped conveyer and adsorption equipment, the cantilever subassembly includes the cantilever and sets up the centre gripping subassembly on the cantilever, the centre gripping subassembly includes spacing cylinder and the clamp material cylinder that the level set up.

A method of wood door facing comprising the steps of:

Step one, a panel bottom plate feeding gantry machine places a panel on a second roller conveyor;

Conveying the panel to a single-side glue spreader for gluing by a second roller conveyor;

step three, conveying the glued panel to a dryer for drying;

The panel enters an external side-turning pallet of the cross-shaped plate turnover machine from the dryer through the second steering conveyor, turns 180 degrees, enters the internal side-turning pallet of the cross-shaped plate turnover machine, and is conveyed to the first steering conveyor;

Step five, the panel is sucked up by the adsorption device of the cantilever assembly machine to wait for assembly;

sixthly, placing the bottom plate on a second roller conveyor by a surface bottom plate feeding gantry machine, conveying the bottom plate to a single-side glue spreader by the second roller conveyor for gluing, conveying the bottom plate to a dryer for drying, entering a side turning pallet in the cross-shaped plate turnover machine through a second turning conveyor and a third turning conveyor after drying, and conveying the bottom plate to a first turning conveyor;

seventhly, placing the core plate on a first roller conveyor by using a loading gantry machine;

Conveying the core plate to a double-faced gluing machine by a first roller conveyor for gluing;

Step nine, after gluing the core plate, conveying the core plate to a disc type conveyor for standby;

Step ten, after the step five is finished, conveying the core plate to a first steering conveyor by a cantilever assembly machine to be attached to the bottom plate, and then putting down the panel by an adsorption device, thereby finishing the primary assembly of the panel, the core plate and the bottom plate;

step eleven, the assembled workpieces enter a hot press through a third roller conveyor;

And step twelve, after the hot pressing is finished, conveying the assembly workpiece to a fourth roller conveyor, and conveying the assembly workpiece to a finished product stacking position by a keel feeding gantry machine.

The wooden door veneering method is characterized by comprising the following steps: and the sixth step is synchronously performed with the third step to the fifth step.

The wooden door veneering method is characterized by comprising the following steps: the seventh to ninth steps are performed synchronously with the first to sixth steps.

The utility model discloses in, core and face, bottom plate are glued the rubber coating in step by two rubber coating lines respectively, have greatly improved rubber coating efficiency, have adopted the cantilever group blank machine after the improvement, make core rubber coating line, panel and bottom plate rubber coating line by the direction feeding of two differences, have reduced the time of waiting to queue up each other.

drawings

FIG. 1 is a schematic view of the overlooking structure of the machine position arrangement of the production line of the present invention;

FIG. 2 is a schematic structural view of the cantilever assembling machine of the present invention;

FIG. 3 is a schematic structural view of the cantilever assembly of the present invention;

FIG. 4 is a schematic view of the installation structure of the limiting clamp plate and the fastening clamp plate of the present invention;

Fig. 5 is a schematic structural view of the adsorption device of the present invention.

In the figure, A-core plate glue coating line, B-panel and bottom plate glue coating line and C-plate combination line;

a1-core plate feeding gantry machine, A2-first roller conveyor, A3-double-sided gluing machine, A4-dish-shaped conveyor, B1-face bottom plate feeding gantry machine, B2-second roller conveyor, B3-single-sided gluing machine, B4-dryer, B5-second turning conveyor, B6-third turning conveyor, B7-cross plate turnover machine, C1-cantilever blank assembling machine, C2-first turning conveyor, C3-third roller conveyor, C4-hot press, C5-fourth roller conveyor and C6-keel feeding gantry machine;

2-cantilever assembly, 201-front cantilever, 202-rear cantilever, 203-cantilever body, 204-walking motor, 205-limit cylinder, 206-material clamping cylinder, 207-limit clamp plate, 208-fastening clamp plate, 209-cantilever horizontal guide rail, 210-horizontal guide rail, 211-first moving plate, 212-second moving plate, 213-limit clamp plate lifting cylinder, 214-limit clamp plate lifting guide rail, 215-fastening clamp plate lifting cylinder, 216-fastening clamp plate lifting guide rail; 3-an adsorption device, 31-an installation frame body, 32-a horizontal cylinder, 33-a horizontal moving plate, 34-a vertical cylinder, 35-a guide column limiting component, 36-a guide column, 37-a sucker installation frame and 38-a sucker group.

Detailed Description

As shown in figure 1, the automatic production line for wooden door veneering comprises a core plate gluing line A, a panel and bottom plate gluing line B and a plywood line C, wherein the core plate gluing line A and the plywood line C are sequentially arranged according to the feeding direction, and the panel and bottom plate gluing line B are arranged in parallel. The core plate gluing line A comprises a core plate feeding gantry machine A1, a first roller conveyor A2, a double-sided gluing machine A3 and a disc-shaped conveyor A4 which are sequentially arranged. The panel and bottom plate glue coating line B comprises a panel and bottom plate feeding gantry machine B1, a third roller conveyor B2, a single-sided glue coater B3, a dryer B4, a second steering conveyor B5, a cross plate turnover machine B7, a second steering conveyor B5 and a third steering conveyor B6 which are sequentially arranged in the direction perpendicular to the feeding direction, wherein the inner sides of the third steering conveyor B6 and the cross plate turnover machine B7 are close to a plate turnover table of the first steering conveyor C2 and are sequentially arranged in the feeding direction, and the outer sides of the second steering conveyor B5 and the cross plate turnover machine B7 are sequentially arranged in the feeding direction. The plate combining line C comprises a cantilever assembly machine C1, a first steering conveyor C2, a first roller conveyor C3, a hot press C4, a second roller conveyor C5 and a keel feeding gantry machine C6. The second switchback conveyor B6, the plurality of timing belt conveyors B7, and the first switchback conveyor C2 are arranged in this order in the direction perpendicular to the feeding direction.

as shown in fig. 2, the boom assembly machine C1 includes the boom assembly 2, the suction device 3. As shown in fig. 3 and 4, the cantilever assembly 2 includes a front cantilever 201 and a rear cantilever 202 disposed on a horizontal guide rail 210, the front cantilever 201 includes a cantilever body 203, the cantilever body is provided with a walking motor 204, a limit cylinder 205, a material clamping cylinder 206, and a cantilever horizontal guide rail 209, wherein the walking motor 204 is disposed at an inner end of the cantilever and matches a speed reducer, a power output shaft is provided with a gear matching with the horizontal guide rail 210, a piston rod of the limit cylinder 205 is connected with a first moving plate 211, a piston rod of the material clamping cylinder 206 is connected with a second moving plate 212, the first moving plate 211 is provided with a limit splint lifting cylinder 213 and a limit splint lifting guide rail 214, a piston rod of the limit splint lifting cylinder 213 is connected with a limit splint 207, the second moving plate 212 is provided with a clamp plate lifting cylinder 215 and a clamp plate lifting guide rail 216, a piston rod of the clamp plate lifting cylinder, The fastening clamping plate 208 and the fastening clamping plate lifting cylinder 215 are matched with each other and are provided with corresponding connecting pieces. The rear suspension 202 is disposed opposite to the front suspension 201, and has the same structure. As shown in fig. 5, the adsorption device 3 includes an installation frame body 31, the installation frame body 31 is provided with a horizontal cylinder 32, a piston rod of the horizontal cylinder 32 is connected with a horizontal moving plate 33, the horizontal moving plate 33 is installed on the installation frame body 31 through a guide rail, the horizontal moving plate 33 is provided with a vertical cylinder 34 and a guide column limiting assembly 35, the guide column limiting assembly 35 is matched with a guide column 36 arranged in the vertical direction, a piston rod of the vertical cylinder 34 is connected with a suction cup installation frame 37 at the lower end of the guide column 36, and a suction cup group 38 is arranged on the bottom surface of the suction.

When the production line starts to work, a panel is placed on a third roller conveyor B2 as a panel by a panel bottom plate feeding gantry machine B1, and the panel is conveyed to a single-side glue spreader B3 by the third roller conveyor to be spread with glue; conveying the glued top plate to a dryer B4 for drying, simultaneously placing a plate on a third roller conveyor B2 by a surface-bottom plate feeding gantry machine B1 to serve as a bottom plate, and conveying the bottom plate to a single-side glue spreader B3 by the third roller conveyor for gluing; the dried panel enters a second steering conveyor B5, the second steering conveyor B5 conveys the panel to the feeding direction continuously to a side turning table outside a cross panel turnover machine B7, the panel enters the side turning table inside the cross panel turnover machine after being turned over for 180 degrees and then is conveyed to a first steering conveyor C2, an adsorption device 3 is started, a horizontal cylinder 32 drives a suction cup group to a corresponding position, a vertical cylinder 34 is started, and the suction cup group 38 is driven to adsorb a top plate and then lift the top plate to wait for assembly.

the bottom plate is conveyed to a dryer B4 for drying after being glued by a single-sided gluing machine B3, and then enters a second steering conveyor B5 after being dried, the second steering conveyor B5 conveys the bottom plate to a third steering conveyor B6 in a direction perpendicular to the feeding direction, and a third steering conveyor B6 conveys the bottom plate to a side overturning platform in a cross plate turnover machine B7 in the feeding direction and then conveys the bottom plate to a first steering conveyor C2.

the materials are directly conveyed to a second steering conveyor B6 without turning over and conveyed to a first steering conveyor C2 through a second steering conveyor B6 and a plurality of synchronous belt conveyors B7.

when the surface bottom plate is processed, the core plate is placed on a first roller conveyor by a feeding gantry machine A1, the core plate is conveyed to a double-sided glue spreader A3 by the first roller conveyor A2 for gluing, and the core plate is conveyed to a disc conveyor A4 for standby after gluing; when the top plate and the bottom plate are in place, the front suspension arm 201 and the rear suspension arm 202 move to a preset corresponding position under the driving of a walking motor, a piston rod of a limiting cylinder 205 extends out to drive a limiting clamping plate 207 to an inner limit position, a piston rod of a clamping cylinder 206 extends out to drive a fastening clamping plate 208 to an outer limit position, a piston rod of a limiting clamping plate lifting cylinder 213 and a piston rod of a fastening clamping plate lifting cylinder 215 extend out to enable the limiting clamping plate 207 and the fixing clamping plate 208 to descend to the height of a core plate, the piston rod of the limiting cylinder 205 returns to an edge aligning position, and the clamping cylinder 206 returns until the core plate is clamped, at the moment, the force of the clamping cylinder acting on the core plate is smaller than that of the limiting cylinder to; after the top plate and the bottom plate are in place, the walking motors of the front cantilever and the rear cantilever are started, the core plates with double surfaces coated with glue are conveyed to the upper part of the bottom plate by the cantilever assembly and are placed after being aligned, and the top plate is put down and pressed by the adsorption device, so that the primary assembly of the panel, the core plates and the bottom plate is completed.

And the assembled workpieces enter a hot press C4 through a third roller conveyor C3, after hot pressing is finished, the assembled workpieces are conveyed to a fourth roller conveyor C5, and the assembled workpieces are conveyed to a finished product stacking position through a fourth roller conveyor C5 by a keel feeding gantry machine.

The utility model discloses in, material loading portal machine, cylinder conveyer, double-sided spreading machine, single spreading machine, dish conveyer, drying-machine, cross panel turnover machine, turn to conveyer, hold-in range conveyer, hot press and be processing conveying equipment commonly used in timber group blank field, what this embodiment used also is the basic function of this type of equipment, consequently need not to do more careful explanation to its concrete structure.

Claims (5)

1. The utility model provides a timber wainscot automation line, characterized by: the gluing machine comprises a core plate gluing line, a panel, a bottom plate gluing line and a board combining line, wherein the core plate gluing line and the board combining line are sequentially arranged according to a feeding direction, the panel and the bottom plate gluing line are arranged in parallel with the panel and the bottom plate gluing line, a face-bottom plate feeding gantry machine, a second roller conveyor, a single-sided gluing machine, a dryer, a second steering conveyor, a cross panel turnover machine, a third steering conveyor and a third steering conveyor are sequentially arranged in a direction perpendicular to the feeding direction and parallel to the second steering conveyor, and the third steering conveyor and the cross panel turnover machine are parallel to each other in the feeding direction.

2. the automatic production line of wooden door veneers as claimed in claim 1, which is characterized in that: the core plate gluing line is sequentially provided with a core plate feeding gantry machine, a first roller conveyor, a double-faced gluing machine and a disc-shaped conveyor.

3. The automatic production line of wooden door veneers as claimed in claim 1, which is characterized in that: the plate combining line comprises a cantilever assembly machine, a first steering conveyor, a third roller conveyor, a hot press, a fourth roller conveyor and a keel feeding gantry machine.

4. an automatic production line for wooden door veneers as claimed in any one of claims 1 to 3, wherein: the second steering conveyor and the third steering conveyor are sequentially arranged in the direction perpendicular to the feeding direction, the turning tables, close to the first steering conveyor, on the inner sides of the third steering conveyor and the cross plate turnover machine are sequentially arranged in the feeding direction, and the turning tables, close to the outer sides of the second steering conveyor and the cross plate turnover machine, on the inner sides of the second steering conveyor and the third steering conveyor are sequentially arranged in the feeding direction.

5. The automatic production line of wooden door veneers as claimed in claim 3, is characterized in that: but cantilever assembly machine includes horizontal migration's cantilever subassembly, dish-shaped conveyer and adsorption equipment, the cantilever subassembly includes the cantilever and sets up the centre gripping subassembly on the cantilever, the centre gripping subassembly includes spacing cylinder and the clamp material cylinder that the level set up.