CN209772910U

CN209772910U - Bearing cleaning equipment with good cleaning effect

Info

Publication number: CN209772910U
Application number: CN201920235657.4U
Authority: CN
Inventors: 蒋文东
Original assignee: Jiangsu Renxiang Bearing Co Ltd
Current assignee: Jiangsu Renxiang Bearing Co Ltd
Priority date: 2019-02-25
Filing date: 2019-02-25
Publication date: 2019-12-13
Anticipated expiration: 2029-02-25

Abstract

The utility model discloses a bearing cleaning equipment with good cleaning effect, which comprises a cleaning pool, a cleaning frame and a filtering component, wherein a cleaning liquid is arranged in the cleaning pool, the inner surface side wall of the cleaning pool is provided with an ultrasonic generator, the upper part of the inner wall of the cleaning pool is provided with a beam, the cleaning frame comprises a frame rod, a lifting hook and a transverse plate, the frame rod is vertically arranged, the lifting hook is arranged at the top end of the frame rod, the frame rod is axially provided with a plurality of transverse plates which are parallel to each other, the transverse plates are horizontally placed, the lifting hook is hooked on the beam; the filter component comprises a filter pipe, a circulating pump and a filter element, the inlet and the outlet of the filter pipe are respectively a filter pipe inlet and a filter pipe outlet, the filter pipe inlet is arranged on the side wall of the bottom of the cleaning pool, the filter pipe outlet is positioned at the position where the upper opening of the cleaning pool is far away from the filter pipe inlet, the circulating pump and the filter element are arranged on the filter pipe, and the circulating pump is close to the filter pipe inlet and the filter element is close to the filter pipe outlet.

Description

bearing cleaning equipment with good cleaning effect

Technical Field

The utility model relates to a bearing washs the field, specifically is a bearing cleaning equipment that cleaning performance is good.

Background

In the prior art, the bearing cleaning needs a person to hold the bearing to immerse the bearing into cleaning liquid for cleaning, and the cleaning liquid is easy to drip and disturbs the field environment.

SUMMERY OF THE UTILITY MODEL

A bearing cleaning device with good cleaning effect comprises a cleaning pool, a cleaning frame and a filtering assembly, wherein cleaning liquid is arranged in the cleaning pool, an ultrasonic generator is arranged on the inner side wall of the cleaning pool, a cross beam is arranged on the upper portion of the inner wall of the cleaning pool, the cleaning frame comprises a frame rod, a lifting hook and a transverse plate, the frame rod is vertically arranged, the lifting hook is arranged at the top end of the frame rod, the frame rod is axially provided with a plurality of transverse plates which are parallel to each other, the transverse plates are horizontally placed, the lifting hook is hooked on the cross beam; the filter component comprises a filter pipe, a circulating pump and a filter element, the inlet and the outlet of the filter pipe are respectively a filter pipe inlet and a filter pipe outlet, the filter pipe inlet is arranged on the side wall of the bottom of the cleaning pool, the filter pipe outlet is positioned at the position where the upper opening of the cleaning pool is far away from the filter pipe inlet, the circulating pump and the filter element are arranged on the filter pipe, and the circulating pump is close to the filter pipe inlet and the filter element is close to the filter pipe outlet.

A worker takes out a cleaning frame, places a plurality of bearings to be cleaned on a transverse plate, then places the bearing frame into a cleaning pool, hooks a cross beam by a lifting hook, the transverse plate and the bearings on the transverse plate are immersed into cleaning liquid together, the cleaning liquid uses a special cleaning agent for the bearings on the market, the special cleaning agent is a high-efficiency energy-saving and environment-friendly water-based alkalescent cleaning liquid which is developed specially for bearing parts and is prepared by taking an anionic surfactant and a nonionic surfactant as main raw materials, an ultrasonic generator sends out ultrasonic waves into the cleaning pool after the ultrasonic generator is electrified to help the cleaning liquid to better clean the bearings, sundries cleaned from the bearings sink to the bottom of the cleaning pool, a circulating pump of a filter assembly sucks the cleaning liquid from the bottom of the cleaning pool and pumps the cleaning liquid to the filter element for filtering operation, the filter element is a filter element made of a common porous material, the shell is wrapped outside, only, flow through behind the filter core from the export outflow, the granule, insoluble impurities such as flocculation is filtered, use the filter core of more renew after a plurality of time, the filter core can only carry out the physics and filter, only can filter the sand and soil granule etc. that wash down on the bearing, dissolve the organic matter that falls to the washing liquid, debris such as oil stain, the filter core can't filter out it from the washing liquid, so the washing liquid also need change in order to guarantee the cleaning performance after using one section cycle, the liquid that finishes of filtration that comes out from the filter core is arranged back to the washing tank from the filter tube export, form a circulation, the filter tube export is located the washing tank upper shed and is kept away from the position department of filter tube entry and can guarantee that the washing liquid in the washing tank is by.

Further, the wash rack still includes the liquid collecting bucket, and the liquid collecting bucket sets up the lower extreme at the hack lever, and the fill mouth of liquid collecting bucket up, and the hack lever bottom is equipped with the toper tail and holds in the palm, and the toper tail holds in the palm and is a rotation piece, and toper tail holds in the palm the side and be the toper face, and the toper tail holds in the palm the up end and is less than terminal surface down, and the liquid collecting bucket bottom is equipped with the bell mouth, and the bell mouth is big end down, and the conical surface in bell mouth can be laminated with the conical surface that the toper tail.

Need propose after finishing bearing on the wash rack and wash the pond and take or dry, collect the liquid that the liquid bucket dropped from the top after the wash rack is proposed and wash the pond, these liquid are put back and are washed the pond and merge the washing liquid next time to the wash rack, and if fill liquid in the liquid bucket when the wash rack is proposed and is washd the pond, then the liquid bucket also can not be used for collecting liquid because liquid can spill over. The liquid collecting bucket is movably arranged at the bottom end of the hack lever, the middle part of the liquid collecting bucket is provided with the tapered hole, the liquid collecting bucket can move up and down, the liquid collecting bucket is a plastic part or a rubber part, when the liquid collecting bucket is in a cleaning liquid, the liquid collecting bucket can float up to a height of a liquid level, the liquid in the liquid collecting bucket can flow out from the tapered hole at the bottom to keep the liquid level in the liquid collecting bucket flush with the external liquid level, the hack lever continues to lift upwards and pull, the liquid collecting bucket cannot float up again, the tapered tail support is attached to the tapered hole of the liquid collecting bucket, an outflow channel below the liquid collecting bucket is sealed, the liquid collecting bucket is lifted upwards by the hack lever to the liquid level, and although a part of liquid is stored in the liquid collecting bucket, a large part of space is used for collecting the liquid falling from.

Preferably, the transverse plate is provided with a plurality of liquid discharge holes. The liquid discharge hole can enable the contact surface of the bearing and the cleaning liquid to be larger in the bearing cleaning process, and can also enable the liquid to be discharged more quickly after the cleaning frame is lifted out of the cleaning liquid and dried more quickly.

As optimization, the cleaning pool is a metal plate welding pool body. Compared with a civil tank body, the metal plate welded tank body is more convenient to process and obtain, can move and can be large or small in structural size.

As optimization, the conical tail support is a rubber part and is arranged at the lower end of the hack lever in a screw or adhesive mode. The toper tail holds in the palm and is the rubber spare, and the contact surface rigidity between toper tail holds in the palm and the collecting hopper is less, and better laminating after slight deformation is in the same place, and the leakproofness is better, prevents that the wash rack from being carried out the liquid leakage in the collecting hopper behind the washing liquid and coming out.

As optimization, the cleaning pool is further provided with an emptying pipe and an emptying valve, one end of the emptying pipe penetrates through the bottom of the side wall of the cleaning pool and extends into the cleaning pool, the other end of the emptying pipe is suspended and faces the atmosphere, the emptying valve is arranged on the emptying pipe, and the emptying valve is located outside the cleaning pool. The side wall of the cleaning pool is provided with an emptying pipe and an emptying valve, so that operators can empty the cleaning pool conveniently, and the side wall of the cleaning pool is convenient for the operators to operate during maintenance, cleaning liquid replacement and cleaning retraction.

Preferably, the filter assembly further comprises a filter valve mounted on the filter tube, the filter valve being located between the filter tube inlet and the circulation pump. The filter valve is arranged on the filter pipe inlet and the filter pipe of the circulating pump, so that the filter assembly can be conveniently cut off by personnel, and the debugging, the maintenance and the maintenance are convenient.

Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses a many bearings can be settled to the crossbearer, wash the bearing simultaneously after soaking the washing liquid, high efficiency, and convenient operation, the bearing mounted position of wash rack form, do not need the handheld bearing of personnel to soak the washing liquid and wash, only need carry and put the wash rack, the machinery assembly line of convenient and front and back process cooperates, ultrasonic cleaning, the cleaning performance is good, the continuous filtering operation that carries on of washing liquid, keep the cleanness of washing liquid, promote the cleaning performance once more, the design of collecting funnel on the wash rack can prevent liquid drippage, the on-the-spot environment of disturbing.

Drawings

In order that the present invention may be more readily and clearly understood, the following detailed description of the present invention is provided in connection with the accompanying drawings.

Fig. 1 is a schematic view of the structure of the present invention;

Fig. 2 is a schematic top view of the present invention;

FIG. 3 is a schematic structural view of the washing rack of the present invention;

3 FIG. 34 3 is 3 view 3 A 3- 3 A 3 of 3 FIG. 33 3; 3

FIG. 5 is a first installation structure diagram of the frame rod and the liquid collecting bucket of the present invention;

Figure 6 is the mounting structure diagram of the hack lever and the liquid collecting bucket of the utility model II.

In the figure: 1-cleaning pool, 11-cleaning liquid, 12-ultrasonic generator, 13-beam, 14-emptying pipe, 15-emptying valve, 2-cleaning frame, 21-frame rod, 211-tapered tail support, 22-lifting hook, 23-transverse plate, 231-liquid discharge hole, 24-liquid collecting hopper, 241-tapered hole, 3-filtering component, 31-filtering pipe, 32-filtering pipe inlet, 33-filtering pipe outlet, 34-circulating pump, 35-filter element and 36-filtering valve.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in fig. 1 and 2, a bearing cleaning device with good cleaning effect comprises a cleaning pool 1, a cleaning frame 2 and a filtering component 3, wherein a cleaning liquid 11 is arranged in the cleaning pool 1, an ultrasonic generator 12 is arranged on the inner surface side wall of the cleaning pool 1, and a cross beam 13 is arranged on the upper portion of the inner wall of the cleaning pool 1. as shown in fig. 3, the cleaning frame 2 comprises a frame rod 21, a lifting hook 22 and a transverse plate 23, the frame rod 21 is vertically arranged, the lifting hook 22 is arranged at the top end of the frame rod 21, the frame rod 21 is axially provided with a plurality of transverse plates 23 which are parallel to each other, the transverse plate 23 is horizontally arranged, the lifting hook 22 is hooked on the; the filter assembly 3 comprises a filter pipe 31, a circulating pump 34 and a filter element 35, the inlet and the outlet of the filter pipe 31 are respectively a filter pipe inlet 32 and a filter pipe outlet 33, the filter pipe inlet 32 is arranged on the side wall of the bottom of the cleaning pool 1, the filter pipe outlet 33 is positioned at the position where the upper opening of the cleaning pool 1 is far away from the filter pipe inlet 32, the circulating pump 34 and the filter element 35 are arranged on the filter pipe 31, and the circulating pump 34 is close to the filter pipe inlet 32 and the filter element 35 is close to the filter pipe outlet 33.

The working personnel takes out the cleaning frame 2, place a plurality of bearings to be cleaned on the transverse plate 23, then place the bearing frame 2 into the cleaning pool 1, the lifting hook 22 hooks the transverse beam 13, the transverse plate 23 and the bearings thereon are immersed into the cleaning liquid 11, the cleaning liquid 11 uses the special cleaning agent for the bearings on the market, which is a high-efficiency energy-saving and environment-friendly water-based weak-alkaline cleaning liquid developed for the bearing parts by taking anionic and nonionic surfactants as main raw materials, the ultrasonic generator 12 sends out ultrasonic waves in the cleaning pool 1 after being electrified to help the cleaning liquid 11 to better clean the bearings, the impurities cleaned on the bearings sink down to the bottom of the cleaning pool 1, the circulating pump 34 of the filtering component 3 sucks the cleaning liquid 11 from the bottom of the cleaning pool 1 and pumps the cleaning liquid to the filter element 35 for filtering operation, the filter element 35 is a filter element 35 made of common porous materials, the casing of outside parcel, only leave exit, treat filterable liquid and get into from the import, flow out from the export after flowing through filter core 35, the granule, insoluble impurity such as flocculation is filtered, use more new filter core 35 after a plurality of time, filter core 35 can only carry out the physics and filter, only can filter the sand and soil granule etc. that washs on the bearing, to the organic matter that washing liquid 11 dissolved, debris such as oil stain, filter core 35 can't filter it out from washing liquid 11, so washing liquid 11 also need be changed after using a period and guarantee the cleaning performance, the liquid that finishes of the filtration that comes out from filter core 35 discharges back to washing pond 1 from filter tube export 33 in, form a circulation, filter tube export 33 is located washing pond 1 upper opening and keeps away from the position department of filter tube entry 32 and can guarantee that washing liquid 11 in the washing pond 1 is by abundant loop filter. The circulating pump IS selected according to the volume of the cleaning pool, for example, when the volume IS 2m3, a water pump of IS50-32J-125 IS used, and the cleaning liquid can be basically filtered once within 15 minutes. The power of the ultrasonic generator does not need to be too large, namely 1 kW.

As shown in fig. 3, wash rack 2 still includes liquid collecting bucket 24, liquid collecting bucket 24 sets up the lower extreme at hack lever 21, liquid collecting bucket 24 fill mouth up, as shown in fig. 5, fig. 6, hack lever 21 bottom is equipped with toper tail support 211, toper tail support 211 is a rotating part, toper tail support 211 side is the toper face, toper tail support 211 up end is less than terminal surface down, liquid collecting bucket 24 bottom is equipped with bell mouth 241, bell mouth 241 is big end up and down, the conical surface of bell mouth 241 can be laminated with the conical surface of toper tail support 211, liquid collecting bucket 24 is working of plastics or rubber spare.

Need propose after finishing bearing cleaning on the wash rack 2 and wash 1 usefulness or dry, collecting bucket 24 can be carried out wash 2 and collect the liquid that drops from the top after washing 11, these liquid are put back wash 1 back and are incorporated into washing liquid 11 at wash rack 2 next time, and if hold full liquid in collecting bucket 24 when wash rack 2 is carried out wash 1, collecting bucket 24 also can not be used for collecting liquid because liquid can spill over. As shown in fig. 5 and 6, the liquid collecting bucket 24 is movably mounted at the bottom end of the frame rod 21, the middle of the frame rod is provided with a tapered hole 241, the liquid collecting bucket 24 can move up and down, because the liquid collecting bucket 24 is made of plastic or rubber, when the cleaning liquid 11 is in the cleaning liquid, the cleaning liquid floats upwards until the cleaning liquid meets the first transverse plate 23 and is stopped, when the cleaning frame 2 is lifted out of the liquid surface of the cleaning liquid 11, the liquid collecting hopper 24 floats upwards to a certain height, the liquid in the liquid collecting bucket 24 flows out from the tapered hole 241 at the bottom to keep the liquid level in the liquid collecting bucket 24 flush with the external liquid level, the support rods 21 continue to lift upwards, the liquid collecting bucket 24 cannot float upwards, the tapered tail support 211 is attached to the tapered hole 241 of the liquid collecting bucket 24 to seal the outflow channel below the liquid collecting bucket 24, the liquid collecting bucket 24 is lifted upwards by the support rods 21 to form the liquid level, and although a part of liquid is stored in the liquid collecting bucket 24, a large part of space is used for collecting the liquid falling from the top.

as shown in FIG. 4, the horizontal plate 23 is provided with a plurality of drain holes 231. The drain hole 231 may make a contact surface between the bearing and the cleaning liquid 11 larger during the bearing cleaning process, or may drain the liquid faster and dry the liquid faster after the cleaning frame 2 is lifted out of the cleaning liquid 11.

The cleaning tank 1 is a metal plate welded tank body. Compared with a civil tank body, the metal plate welded tank body is more convenient to process and obtain, can move and can be large or small in structural size.

The tapered tail support 211 is a rubber part, and the tapered tail support 211 is arranged at the lower end of the hack lever 21 in a screw or adhesive mode. The toper tail holds in the palm 211 and is the rubber spare, and the contact surface rigidity between toper tail holds in the palm 211 and the collecting bucket 24 is less, and better laminating after slight deformation is in the same place, and the leakproofness is better, prevents that the wash rack 2 from being carried out the liquid leakage in the collecting bucket 24 behind washing liquid 11.

As shown in fig. 1, the cleaning tank 1 is further provided with an evacuation pipe 14 and an evacuation valve 15, one end of the evacuation pipe 14 penetrates through the bottom of the side wall of the cleaning tank 1 and extends into the cleaning tank 1, and the other end of the evacuation pipe is suspended and faces the atmosphere, the evacuation valve 15 is arranged on the evacuation pipe 14, and the evacuation valve 15 is located outside the cleaning tank 1. The side wall of the cleaning pool 1 is provided with the emptying pipe 14 and the emptying valve 15, so that an operator can empty the cleaning pool 1 conveniently, and the cleaning pool can be operated conveniently by the operator during maintenance, cleaning liquid 11 replacement and cleaning retraction.

The filter assembly 3 further comprises a filter valve 36, the filter valve 36 being mounted on the filter pipe 31, the filter valve 36 being located between the filter pipe inlet 32 and the circulation pump 34. The filter valve 36 is arranged on the filter pipe inlet 32 and the filter pipe 31 of the circulating pump 34, so that the filter assembly 3 can be conveniently cut off by personnel, and the debugging, the overhaul and the maintenance are convenient.

When the device is used, a plurality of bearings to be cleaned are placed on the cross frame, the cleaning frame is placed in the cleaning pool, the lifting hook hooks the cross beam, the ultrasonic generator is started, the cleaning liquid is used for cleaning the bearings efficiently, the filtering assembly runs all the time in the cleaning process, a plurality of silt or other impurities insoluble in the cleaning liquid are filtered out continuously, the cleaning liquid is kept clean, and an operator lifts away the cleaning frame after ultrasonic cleaning for a period of time to perform subsequent operation.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a bearing cleaning equipment that cleaning performance is good which characterized in that: the bearing cleaning equipment comprises a cleaning pool (1), a cleaning frame (2) and a filtering component (3), wherein cleaning liquid (11) is arranged in the cleaning pool (1), an ultrasonic generator (12) is arranged on the inner side wall of the cleaning pool (1), a cross beam (13) is arranged on the upper portion of the inner wall of the cleaning pool (1), the cleaning frame (2) comprises a frame rod (21), a lifting hook (22) and a transverse plate (23), the frame rod (21) is vertically arranged, the lifting hook (22) is arranged at the top end of the frame rod (21), the frame rod (21) is axially provided with a plurality of transverse plates (23) which are parallel to each other, the transverse plate (23) is horizontally placed, the lifting hook (22) is hooked on the cross beam (13), and the transverse plate (23) is immersed in the; filter component (3) include filter tube (31), circulating pump (34), filter core (35), the exit of filter tube (31) is filter tube entry (32) and filter tube export (33) respectively, filter tube entry (32) set up on the lateral wall of wasing pond (1) bottom, filter tube export (33) are located the position department of wasing pond (1) upper mouth and keeping away from filter tube entry (32), circulating pump (34), filter core (35) set up on filter tube (31), and circulating pump (34) are close to filter tube entry (32), filter core (35) and are close to filter tube export (33).

2. The bearing cleaning device with good cleaning effect as claimed in claim 1, wherein: the cleaning frame (2) further comprises a liquid collecting hopper (24), the liquid collecting hopper (24) is arranged at the lower end of the frame rod (21), a hopper opening of the liquid collecting hopper (24) faces upwards, a conical tail support (211) is arranged at the bottom end of the frame rod (21), the conical tail support (211) is a rotating part, the side face of the conical tail support (211) is a conical surface, the upper end face of the conical tail support (211) is smaller than the lower end face, a conical hole (241) is formed in the bottom of the liquid collecting hopper (24), the conical hole (241) is small in size in the upper portion and large in the lower portion, the conical surface of the conical hole (241) can be attached to the conical surface of the conical tail support (211), and the liquid collecting hopper (24) is a plastic.

3. the bearing cleaning device with good cleaning effect as claimed in claim 2, wherein: the transverse plate (23) is provided with a plurality of liquid discharge holes (231).

4. The bearing cleaning device with good cleaning effect as claimed in claim 2, wherein: the cleaning tank (1) is a metal plate welding tank body.

5. The bearing cleaning device with good cleaning effect as claimed in claim 2, wherein: the conical tail support (211) is a rubber part, and the conical tail support (211) is installed at the lower end of the frame rod (21) in a screw or adhesive mode.

6. The bearing cleaning device with good cleaning effect as claimed in claim 2, wherein: wash pond (1) and still be equipped with evacuation pipe (14) and blowoff valve (15), evacuation pipe (14) one end is passed and is washd pond (1) lateral wall bottom and stretch into in wasing pond (1), the unsettled orientation atmosphere of one end, blowoff valve (15) set up on evacuation pipe (14), and blowoff valve (15) are located outside wasing pond (1).

7. The bearing cleaning device with good cleaning effect as claimed in claim 2, wherein: the filter assembly (3) further comprises a filter valve (36), the filter valve (36) is mounted on the filter pipe (31), and the filter valve (36) is located between the filter pipe inlet (32) and the circulating pump (34).