Spline connection lubricating and cooling system of wind power speed increasing box
Technical Field
The utility model relates to a lubricated cooling system of wind-powered electricity generation increaser spline connection especially relates to a lubricated cooling system of big megawatt wind-powered electricity generation increaser spline connection.
Background
the transmission form of the megawatt wind power speed increasing box usually comprises a planetary gear train which is generally a 2K-H type epicyclic gear train; the main structure type comprises a primary planet + two-stage parallel stage structure and a two-stage planet + primary parallel stage structure. The transmission from planet stage to planet stage and from planet stage to parallel stage usually takes the form of a splined connection. In the planetary gear train, the design of the sun gear ensures that a certain radial floating amount exists, so that the uniform load when the planetary gear is meshed with the sun gear is ensured.
When the large-megawatt wind power speed increasing box runs, the sun gear is connected with the parallel gears through the spline and is in a high-speed heavy-load state; at the same time, the rotational movement of the sun wheel has a certain amount of floating in the radial direction. Therefore, at the spline joint, fretting friction exists between the spline tooth meshing surfaces between the inner spline and the outer spline, so that a large amount of heat and fine particles are generated. At this point, excessive heat buildup and high concentrations of fine particulate matter will exacerbate wear of the spline teeth, leading to premature failure of the spline connection. Therefore, in the operation process of the spline connection, the key teeth of the spline are effectively lubricated and cooled, and the key teeth are of great importance for ensuring the operation life of the spline connection.
The spline connection lubrication system of the traditional wind power speed increasing box mainly has two types.
The first main lubrication mode is: the oil injection ring is provided with an oil injection hole, and lubricating oil is injected to the shaft neck at the front section of the external spline on the sun wheel by adjusting the angle of the oil injection hole; because the wind power speed increasing box is not horizontally arranged but obliquely arranged in the running process, a certain elevation angle exists. Thus, the lubrication oil sprayed on the sun gear journal will flow under gravity to the splined area due to the angle of inclination. An oil return hole is formed in the downwind tail end of the spline; after flowing through the spline meshing area, the lubricating oil flows back to the oil pool through the oil return hole, so that heat and tiny particles are taken away. This approach does not ensure that the lubricating oil continues to flow through all the key teeth to establish an effective oil film and carry away heat and fine particulate matter. Therefore, early failure of the male and female splines is easily caused.
The second main lubrication mode is as follows: an oil collecting cavity is established, and an oil inlet and an oil return hole are formed in the spline shaft to store lubricating oil flowing from the oil inlet into the oil collecting cavity; under ideal conditions, lubricating oil in the oil collecting cavity can uniformly flow through all key teeth and take away heat and tiny particles generated by spline fretting friction through the oil return hole in the lower direction. However, in the design process of the structure, multiple tests are needed, and the flow of the oil inlet and the size of the oil return opening are adjusted to ensure that enough lubricating oil can be effectively stored in the oil collecting cavity under the condition that the gear box runs stably, so that all key teeth can be effectively lubricated and cooled. Otherwise, the lubrication method still cannot ensure effective lubrication and cooling of all the key teeth, thereby leading to early failure of the spline.
SUMMERY OF THE UTILITY MODEL
In order to solve the defects of the prior art, the utility model provides a wind power speed increasing box spline connection lubrication cooling system, which enables all key teeth of the spline to be effectively immersed in lubricating oil, thereby enabling the key teeth of the spline to be effectively lubricated and cooled; and the feasibility of design is ensured without complicated tests and parameter adjustment.
In order to achieve the above object, the utility model adopts the following scheme:
A wind-powered electricity generation increaser spline connection lubrication cooling system includes: the gear comprises a spline shaft, a sun gear, an oil pump gear and a transparent cover; the spline shaft is connected with the sun wheel through a spline; the oil pump gear is connected to the spline shaft; the spline shaft, the sun gear and the oil pump gear rotate relative to the transparent cover; an oil storage cavity is arranged between the spline shaft and the sun wheel; the spline shaft and/or the sun wheel are/is provided with an oil inlet for supplying oil to enter the oil storage cavity; the spline shaft is provided with a first oil return channel communicated to the oil storage cavity and used for discharging oil in the oil storage cavity; the oil pump gear is provided with a second oil return channel communicated to the first oil return channel and used for discharging oil in the first oil return channel; the through cover is provided with a third oil return channel communicated to the second oil return channel and used for discharging oil in the second oil return channel and an oil outlet used for discharging oil in the third oil return channel; oil enters the oil storage cavity from the oil inlet and flows through the first oil return channel, the second oil return channel and the third oil return channel in sequence and then is discharged from the oil outlet; the lubricating oil in the oil storage cavity submerges the spline shaft and the spline of the sun gear.
further, wind-powered electricity generation acceleration rate case spline connection lubrication cooling system still includes: a slip ring; the second oil return passage is communicated to the third oil return passage through a slip ring.
Further, the spline shaft is formed with a first step structure; the sun gear is provided with a second step structure; the first step structure and the second step structure close two ends of a gap between the spline shaft and the sun gear to form an oil storage cavity.
Further, the first oil return channel is arranged on the motor side of the spline shaft.
Further, the oil inlet is formed by a spline shaft; the oil inlet sets up in the integral key shaft and keeps away from the one end of passing through the lid.
A wind-powered electricity generation increaser spline connection lubrication cooling system includes: the gear comprises a spline shaft, a sun gear, an oil pump gear and a transparent cover; the spline shaft is connected with the sun wheel through a spline; the oil pump gear is connected to the spline shaft; the spline shaft, the sun gear and the oil pump gear rotate relative to the transparent cover; an oil storage cavity is arranged between the spline shaft and the sun wheel; the spline shaft and/or the sun wheel are/is provided with an oil inlet for supplying oil to enter the oil storage cavity; the spline shaft is provided with a first oil return channel communicated to the oil storage cavity and used for discharging oil in the oil storage cavity; the oil pump gear is provided with a second oil return channel communicated to the first oil return channel and used for discharging oil in the first oil return channel; the through cover is provided with a third oil return channel communicated to the second oil return channel and used for discharging oil in the second oil return channel and an oil outlet used for discharging oil in the third oil return channel; oil enters the oil storage cavity from the oil inlet and flows through the first oil return channel, the second oil return channel and the third oil return channel in sequence and then is discharged from the oil outlet; the axis of the spline shaft is inclined relative to the horizontal plane; in the axial direction of the spline shaft, the height of one end of the spline shaft, which is far away from the transparent cover, is higher than that of one end of the spline shaft, which is close to the transparent cover; the height of the oil outlet is higher than the height of the spline shaft and the spline of the sun wheel.
Further, wind-powered electricity generation acceleration rate case spline connection lubrication cooling system still includes: a slip ring; the second oil return passage is communicated to the third oil return passage through a slip ring.
Further, the spline shaft is formed with a first step structure; the sun gear is provided with a second step structure; the first step structure and the second step structure close two ends of a gap between the spline shaft and the sun gear to form an oil storage cavity.
A wind-powered electricity generation increaser spline connection lubrication cooling system includes: the device comprises a spline shaft, a sun gear, an oil pump gear, a transparent cover and a slip ring; the spline shaft is connected with the sun wheel through a spline; the oil pump gear is connected to the spline shaft; the spline shaft, the sun gear and the oil pump gear rotate relative to the transparent cover; the slip ring is arranged between the transparent cover and the oil pump gear; an oil storage cavity is arranged between the spline shaft and the sun wheel; the spline shaft and/or the sun wheel are/is provided with an oil inlet for supplying oil to enter the oil storage cavity; the spline shaft is provided with a first oil return channel communicated to the oil storage cavity and used for discharging oil in the oil storage cavity; the oil pump gear is provided with a second oil return channel communicated to the first oil return channel and used for discharging oil in the first oil return channel; the transparent cover is provided with a third oil return passage communicated with the second oil return passage and used for discharging oil in the second oil return passage; the second oil return channel is communicated to the third oil return channel through a sliding ring; the transparent cover is also provided with an oil outlet which is used for controlling the height of the liquid level surface in the oil storage cavity based on the height of the transparent cover so that the spline shaft and the spline of the sun wheel are positioned below the liquid level surface in the oil storage cavity; the oil enters the oil storage cavity from the oil inlet, flows through the first oil return channel, the second oil return channel and the third oil return channel in sequence, and is discharged from the oil outlet.
Further, the spline shaft is formed with a first step structure; the sun gear is provided with a second step structure; the first step structure and the second step structure close two ends of a gap between the spline shaft and the sun gear to form an oil storage cavity.
The utility model discloses an useful part lies in, has controlled the oil level height of the lubricating oil in the oil storage cavity through the height control of oil-out. The oil level height of the lubricating oil in the oil storage cavity is controllable, so that the internal spline and the external spline of the spline connection are completely and effectively soaked in the lubricating oil, the heating abrasion of the internal spline and the external spline in the operation process is reduced, and the operation life of the spline connection is ensured.
drawings
FIG. 1 is a schematic view of a spline connection lubrication cooling system of a wind power speed increasing box of the present invention;
FIG. 2 is an enlarged view of a portion of the splined connection lubrication cooling system of the wind turbine speed increasing box of FIG. 1.
The wind power speed increasing box is in splined connection with a lubricating and cooling system 100, a spline shaft 10, an oil inlet 11, a first oil return channel 12, a first stepped structure 13, a sun gear 20, an oil storage cavity 21, a second stepped structure 22, a slip ring 30, an oil pump gear 40, a second oil return channel 41, a transparent cover 50, a third oil return channel 51, an oil outlet 52 and a liquid level surface 60.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1 and 2, a spline-connected lubrication cooling system 100 for a wind power speed increasing box comprises: spline shaft 10, sun gear 20, oil pump gear 40 and transparent cover 50.
The spline shaft 10 and the sun gear 20 are connected by a spline. The oil pump gear 40 is connected to the spline shaft 10. The spline shaft 10, the sun gear 20, and the oil pump gear 40 all rotate relative to the transparent cover 50. Specifically, the transparent cover 50 is fixed to the case of the speed increasing box in a stationary state. The transparent cover 50 is a stationary member. The spline shaft 10, the sun gear 20 and the oil pump gear 40 are movable members and are in a state of rotary motion.
An oil storage cavity 21 is arranged between the spline shaft 10 and the sun wheel 20. In other words, the spline shaft 10 and the sun gear 20 form an oil reservoir cavity 21.
As a specific embodiment, the spline shaft 10 is formed with an oil inlet 11 for supplying oil into the oil storage cavity 21. Lubricating oil enters the oil storage cavity 21 from the oil inlet 11 to lubricate the spline. As an alternative embodiment, the oil inlet can also be formed by the sun gear. Or the oil inlet can also be formed by the spline shaft and the sun gear together. Or the spline shaft and the sun gear are both provided with oil inlets 11.
The spline shaft 10 is provided with a first oil return passage 12. The first oil return passage 12 communicates to the oil storage cavity 21 for discharging oil in the oil storage cavity 21.
The oil pump gear 40 is provided with a second oil return passage 41. The second oil return passage 41 is communicated to the first oil return passage 12 for discharging oil in the first oil return passage 12.
the transparent cover 50 is provided with a third oil return passage 51 and an oil outlet 52. The third oil return passage 51 communicates to the second oil return passage 41 for discharging the oil in the second oil return passage 41 to the third oil return passage 51. The oil outlet 52 is for discharging oil in the third oil return passage 51.
Specifically, oil enters the oil storage cavity 21 from the oil inlet 11, flows through the first oil return passage 12, the second oil return passage 41 and the third oil return passage 51 in sequence, and is discharged from the oil outlet 52.
The axis of the spline shaft 10 is disposed obliquely to the horizontal plane. The height of the end of the spline shaft 10 remote from the through cover 50 is higher than the height of the end of the spline shaft 10 close to the through cover 50 in the axial direction of the spline shaft 10. The height of the oil outlet 52 is higher than the height of the spline shaft 10 and the sun gear 20. That is, the height of the oil outlet 52 is higher than the height of any key tooth of the spline, so that all the key teeth of the spline are submerged in the lubricating oil in the oil storage cavity 21. The lubricating oil in the oil reservoir cavity 21 floods the spline of the spline shaft 10 and the sun gear 20. I.e. the spline teeth are all submerged by the lubricating oil in the oil reservoir cavity 21. The oil outlet 50 controls the height of the liquid level surface 60 in the oil storage cavity 21 according to the height thereof so that the spline shaft 10 and the spline of the sun gear 20 are positioned below the liquid level surface 60 in the oil storage cavity 21.
During the first oil filling, the lubricating oil flows from the oil inlet 11 through the spline teeth of the spline and stays in the oil storage cavity 21, the oil level of the lubricating oil in the oil storage cavity 21 continuously rises or the liquid level surface 60 continuously rises, and the lubricating oil in the oil storage cavity 21 can not flow out from the oil outlet 52 until the lubricating oil rises to a certain height. And oil is continuously injected, new oil enters the oil storage cavity 21, and old oil is discharged to realize dynamic balance.
the oil outlet 52 is provided on a stationary member, and the rotation of the spline shaft 10, the sun gear 20, and the oil pump gear 40 does not cause a change in the height of the oil outlet 52. Thereby controlling the lubricating oil in the oil storage cavity 21 to reach a preset height.
As a specific embodiment, the spline-connected lubrication cooling system 100 of the wind speed increasing box further includes: and a slip ring 30. The slip ring 30 is disposed between the transparent cover 50 and the oil pump gear 40. The second oil return passage 41 communicates to the third oil return passage 51 through the slide ring 30. Slip ring 30 provides communication between the oil passages provided between the stationary and rotating members.
as a specific embodiment, the spline shaft 10 is formed with a first step structure 13. The sun gear 20 is formed with a second stepped structure 22. The first step structure 13 and the second step structure 22 close both ends of the gap between the spline shaft 10 and the sun gear 20 to form an oil storage cavity 21.
As a specific embodiment, the first oil return passage 12 is provided on the motor side of the spline shaft 10. The first oil return passage 12 is provided on the right side of the spline shaft 10. The oil inlet 11 is provided on the left side of the spline shaft 10. The oil inlet 11 is arranged at one end of the spline shaft 10 far away from the transparent cover 50.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It should be understood by those skilled in the art that the above embodiments do not limit the present invention in any way, and all technical solutions obtained by adopting equivalent replacement or equivalent transformation fall within the protection scope of the present invention.