CN209759587U - Equipment for laser cladding processing - Google Patents
Equipment for laser cladding processing Download PDFInfo
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- CN209759587U CN209759587U CN201920265676.1U CN201920265676U CN209759587U CN 209759587 U CN209759587 U CN 209759587U CN 201920265676 U CN201920265676 U CN 201920265676U CN 209759587 U CN209759587 U CN 209759587U
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Abstract
The utility model discloses an equipment for laser cladding processing belongs to laser beam machining equipment field, aims at providing an adjustable equipment that is used for laser cladding processing, and its technical scheme main points are including the frame, connect in the frame and be equipped with the base, the base below is equipped with the removal track, it sets up in the frame to remove the track, base one side is connected and is equipped with and drives actuating cylinder, wear to be equipped with the back shaft on the base, the connection of back shaft top is equipped with the cushion, the connection of cushion top is equipped with the centre gripping subassembly, be equipped with the lift cylinder in the base, lift cylinder and back shaft fixed connection, the connection is equipped with adjusting part in the base, the utility model has the advantages of but anchor clamps multi-angle adjustment, processing is convenient.
Description
Technical Field
The utility model relates to a laser beam machining equipment technical field, in particular to equipment for laser cladding processing.
Background
The laser cladding technology is a technological method for remarkably improving the wear resistance, corrosion resistance, heat resistance, oxidation resistance, electrical characteristics and the like of the surface of a base material by placing selected coating materials on the surface of a coated base body in different filling modes, simultaneously melting a thin layer on the surface of the base body through laser irradiation, and forming a surface coating which has extremely low dilution and is metallurgically combined with the base material after rapid solidification.
Gears are an important component of mechanical systems that carry moving loads and fail during use of the gear due to tooth flank wear, pitting and spalling of the tooth flank, cracks, tooth breakage, and the like. The normal operation of the mechanical system will be severely affected by the failure of the gears, causing an accident. The scrapping of the gear can cause resource waste due to high manufacturing cost, the laser cladding is used as a novel surface modification technology, a cladding material added on the surface of a base material and a thin layer on the surface of the base material are melted by a laser beam with high energy density and are solidified together, a cladding layer which is in metallurgical bonding with the base material can be obtained on the base material to be repaired, compared with the traditional repairing means, the laser cladding has the advantages that the base material and the cladding layer are in metallurgical bonding, the heat influence area in the cladding process is small, the cladding layer has excellent performance, the repaired parts are convenient to process subsequently, and the like, and a novel processing way is provided for improving the repairing quality and remanufacturing of the gear.
Chinese patent with publication number CN206244879U discloses a laser cladding fixture for gear repair, which comprises a frame, wherein a base is installed on the frame through a fixed mounting block, a rotatable chuck is arranged at the center of the base, the chuck is provided with a supporting shaft, and the supporting shaft is fixedly provided with a gear for bag repair through a gear fixing device.
Although the laser cladding clamp is simple in structure, the position adjusting range of the machining clamp is small in the actual using process, and different gears to be machined cannot be adjusted.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an equipment for laser cladding processing has anchor clamps and can carry out multi-angle adjustment, the convenient advantage of processing.
The above technical purpose of the present invention can be achieved by the following technical solutions:
The utility model provides an equipment for laser cladding processing, includes the frame, connect in the frame and be equipped with the base, the base below is equipped with removes the track, it sets up in the frame to remove the track, base one side is connected and is equipped with and drives actuating cylinder, wear to be equipped with the back shaft on the base, the connection of back shaft top is equipped with the cushion, the connection of cushion top is equipped with the centre gripping subassembly, be equipped with the lift cylinder in the base, lift cylinder and back shaft fixed connection, the connection is equipped with adjusting part in the base.
Through adopting above-mentioned technical scheme, the centre gripping subassembly is used for centre gripping and fixed band machined part, and the machined part of treating of centre gripping on the centre gripping subassembly is up-and-down motion under lifting unit's drive, and the base moves on driving actuating cylinder's drive down on moving the track, moves along the horizontal direction for the base along with moving track vertically direction under adjusting unit's drive, makes and treats that the machined part carries out the adjustment in the position along with anchor clamps to the messenger treats that the machined part adjusts to be fit for prosthetic position.
Furthermore, the clamping component comprises a supporting table hinged to the top of the cushion block, a rotating motor fixedly connected to the supporting table, and an installation shaft connected to the rotating motor and used for placing workpieces.
Through adopting above-mentioned technical scheme, the brace table is used for providing the gear stable supporting effect of treating to process, treats that the processing gear is fixed on the installation axle, takes place to rotate under the drive of rotation motor to make laser cladding head effectively restore the gear of treating to process.
Further, the installation axle is the notch cuttype, it is equipped with the spacer to install epaxial near ladder one side, install the epaxial lock sleeve that still is equipped with and is used for fixing.
through adopting above-mentioned technical scheme, the fixed shim sets up in the ladder platform one side of installation axle for fixed spacing gear of treating processing, the lock sleeve is used for pressing from both sides tightly with the fixed shim cooperation and treats the processing gear, thereby plays the fixed effect of treating the processing gear.
furthermore, a locking block is arranged on one side, close to the fixed gasket, of the locking sleeve, a limiting groove is formed in one side, close to the locking sleeve, of the fixed gasket, and the locking block is arranged in the limiting groove.
Through adopting above-mentioned technical scheme, behind the latch segment on the lock sleeve and the cooperation of pegging graft of fixed bolster, rotatory lock sleeve makes the latch segment rotate to the spacing inslot, reaches the effect that lock sleeve and fixed bolster realization locking are fixed.
furthermore, be connected between cushion and the brace table and be equipped with air cylinder, air cylinder top articulates in the brace table below, air cylinder below articulates on the cushion lateral wall, air cylinder slope sets up.
Through adopting above-mentioned technical scheme, articulated between cushion and the brace table, articulated adjusting cylinder is used for adjusting the angle of brace table between cushion lateral wall and the brace table, makes the angle change take place thereupon for the centre gripping subassembly on the brace table, and the gear of treating that makes the centre gripping subassembly centre gripping rotates, can satisfy the restoration processing of helical gear or different angle requirements.
Furthermore, the adjusting component comprises a nut seat arranged below the lifting cylinder, a lead screw arranged in the nut seat in a penetrating manner, and a driving motor connected to one side of the lead screw.
Through adopting above-mentioned technical scheme, adjusting part is used for carrying out the ascending position adjustment of perpendicular to removal track orientation to the centre gripping subassembly, and the lead screw takes place to rotate under driving motor's drive to the drive screw seat takes place to remove along the lead screw orientation, makes the lift cylinder of being connected with the screw seat take place the adjustment in the position thereupon, thereby makes to wait to process the gear adjustment to be fit for repairing on the position of processing.
Furthermore, an adjusting track is arranged in the base, the nut seat is arranged on the adjusting track, and the direction of the adjusting track is perpendicular to the direction of the moving track.
Through adopting above-mentioned technical scheme, the screw seat removes on adjusting the track to the realization carries out the ascending adjustment of perpendicular to removal track side to the centre gripping subassembly, and further the convenience is waited to process the gear and is carried out position control, makes things convenient for it to repair processing.
Furthermore, a kidney-shaped groove is formed in the top of the base, the length direction of the kidney-shaped groove is the same as the direction of the adjusting track, and the supporting shaft penetrates through the kidney-shaped groove.
Through adopting above-mentioned technical scheme, the back shaft takes place to remove for the base under adjusting part's drive, and the centre gripping subassembly of connecting on the back shaft takes place the removal on the position thereupon, and then convenient further repairing.
To sum up, the utility model discloses following beneficial effect has:
1. The lifting cylinder is arranged, so that the clamp can be driven to move up and down, and the workpiece to be machined is adjusted to a proper repairing angle;
2. Through the arrangement of the adjusting assembly, the effects of driving the workpiece to be machined to move along the horizontal direction and adjusting the workpiece to be machined to a proper repairing angle can be achieved;
3. Through the setting of centre gripping subassembly, can play the centre gripping and treat the machined part, the effect of convenient restoration processing.
Drawings
FIG. 1 is a schematic overall view for embodying the clip in the embodiment;
FIG. 2 is a schematic transverse sectional view in the embodiment;
FIG. 3 is a schematic longitudinal sectional view in the embodiment;
Fig. 4 is an enlarged view at a in fig. 3.
In the figure, 1, a frame; 2. a base; 21. a driving cylinder; 22. a support shaft; 23. cushion blocks; 24. a kidney-shaped groove; 3. a moving track; 4. a clamping assembly; 41. a support table; 42. rotating the motor; 43. installing a shaft; 44. fixing a gasket; 45. a locking sleeve; 46. a locking block; 47. a limiting groove; 5. an adjustment assembly; 51. a nut seat; 52. a lead screw; 53. a drive motor; 54. adjusting the track; 6. a lifting cylinder; 7. and adjusting the air cylinder.
Detailed Description
the present invention will be described in further detail with reference to the accompanying drawings.
Example (b):
The utility model provides an equipment for laser cladding processing, as shown in fig. 1, including frame 1, frame 1 is last to be connected and is equipped with base 2, base 2 below is equipped with removes track 3, base 2 sets up on removing track 3, 2 one sides of base are connected and are equipped with and drive actuating cylinder 21, wear to be equipped with back shaft 22 on the base 2, back shaft 22 top is connected and is equipped with cushion 23, cushion 23 top is connected and is equipped with centre gripping subassembly 4, be equipped with lift cylinder 6 in the base 2, lift cylinder 6 and back shaft 22 fixed connection, 2 in-connection of base are equipped with adjusting part 5.
As shown in fig. 1, the lower part of the base 2 is connected with the frame 1 through the moving track 3, and when the driving cylinder 21 on one side of the base 2 works, the base 2 moves along the direction of the moving track 3, so that the gear to be processed, which is clamped by the clamping component 4 connected to the upper part of the base 2, moves along the direction of the moving track 3, and the gear to be processed is adjusted to a position convenient for processing.
As shown in fig. 2 and 3, a lifting cylinder 6 is arranged in the base 2, a supporting shaft 22 is connected above the lifting cylinder 6, the supporting shaft 22 is used for connecting the lifting cylinder 6 and the clamping assembly 4, and the lifting cylinder 6 works to drive the supporting shaft 22 to move up and down, so that the clamping assembly 4 connected above the lifting shaft moves up and down under the driving of the lifting cylinder 6, and the gear to be processed is adjusted to a position suitable for repairing and processing.
As shown in fig. 2 and 3, the base 2 is provided with the adjusting assembly 5, the adjusting assembly 5 includes a nut seat 51 disposed below the lifting cylinder 6, a lead screw 52 disposed in the nut seat 51 in a penetrating manner, and a driving motor 53 connected to one side of the lead screw 52, the driving cylinder 21 works to rotate the lead screw 52, and the nut seat 51 is driven to move along the direction of the lead screw 52, so as to drive the lifting cylinder 6 connected above the nut seat 51 to move, i.e., the clamping assembly 4 is driven to move along the adjusting track 54, the adjusting track 54 is perpendicular to the moving track 3, and the clamping assembly 4 can move along multiple directions on a horizontal plane.
As shown in fig. 1 and 2, when the clamping assembly 4 moves under the adjustment of the adjustment assembly 5, the base 2 and the support shaft 22 connected above the adjustment assembly 5 and the adjustment assembly 5 both move relatively, the top of the base 2 is provided with a kidney-shaped groove 24, and the support shaft 22 moves axially in the kidney-shaped groove 24 relative to the base 2.
as shown in fig. 2 and 3, a cushion block 23 is arranged above the supporting shaft 22, a clamping assembly 4 is arranged above the cushion block 23, the clamping assembly 4 comprises a supporting table 41 hinged to the top of the cushion block 23, a rotating motor 42 fixedly connected to the supporting table 41, and an installation shaft 43 connected to the rotating motor 42, a gear to be processed is fixed on the installation shaft 43, and is driven by the rotating motor 42 to rotate, so that the surface of the gear to be processed can be repaired.
As shown in fig. 3 and 4, the installation axle 43 is the notch cuttype, and the installation axle 43 is gone up to be equipped with the fixed washer 44 near one side of the notch cuttype, still be equipped with the lock sleeve 45 that is used for fixing on the installation axle 43, when waiting to process the gear and installing on the installation axle 43, one side pastes on the fixed washer 44, is equipped with the latch segment 46 on the lock sleeve 45 of opposite side, and the latch segment 46 passes the internal diameter of waiting to process the gear, inserts fixed washer 44 internal rotation lock sleeve 45 and makes the latch segment 46 fix in spacing groove 47, makes and fixed washer 44 cooperation treat that to process the gear and lock spacing.
As shown in fig. 1 and 3, be equipped with adjust cylinder 7 between cushion 23 and the brace table 41, adjust cylinder 7 top is articulated with brace table 41 bottom, and the below is articulated with cushion 23 lateral wall, and adjust cylinder 7 slope sets up, and adjust cylinder 7 work makes the brace table 41 who articulates at cushion 23 top rotate to the gear of treating processing that makes on the installation axle 43 rotates thereupon, thereby adjusts the restoration processing angle of treating the processing gear, conveniently repairs processing.
The specific implementation process comprises the following steps: the gear to be processed is arranged on the mounting shaft 43 and tightly attached to the fixed gasket 44, the locking sleeve 45 is arranged, the locking block 46 on the locking sleeve 45 is fixed in the limiting groove 47 through rotation, the locking sleeve 45 and the fixed gasket 44 are matched to clamp the gear to be processed, after the gear to be processed is arranged on the clamping component 4, the adjusting cylinder 7 works to deflect the supporting platform 41 hinged on the cushion block 23, so that the gear to be processed arranged on the mounting shaft 43 rotates, the laser cladding head can repair and process the gear to be processed at the most proper angle conveniently, the supporting shaft 22 is also arranged below the cushion block 23, the supporting shaft 22 is driven by the lifting cylinder 6 to drive the clamping component 4 to move up and down, the adjusting component 5 is arranged below the lifting cylinder 6, the screw 52 in the adjusting component 5 is driven by the driving motor 53 to rotate, so that the clamping component 4 moves along the adjusting track 54 below the adjusting component 5, the outer edge of the base 2 is also provided with a driving cylinder 21, the driving cylinder 21 works to drive the base 2 to move along the moving track 3, so that the clamping component 4 drives the gear to be processed to move in multiple directions, and the gear to be processed can be well repaired and processed.
the present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.
Claims (8)
1. An apparatus for laser cladding machining, comprising a frame (1), characterized in that: the improved automatic lifting device is characterized in that a base (2) is connected to the frame (1), a movable rail (3) is arranged below the base (2), the movable rail (3) is arranged on the frame (1), a driving cylinder (21) is connected to one side of the base (2), a supporting shaft (22) is arranged on the base (2) in a penetrating mode, a cushion block (23) is connected to the upper portion of the supporting shaft (22), a clamping assembly (4) is connected to the top of the cushion block (23), a lifting cylinder (6) is arranged in the base (2), the lifting cylinder (6) is fixedly connected with the supporting shaft (22), and an adjusting assembly (5) is connected to the base (2) in a connecting mode.
2. The apparatus for laser cladding processing according to claim 1, characterized in that: the clamping assembly (4) comprises a supporting platform (41) hinged to the top of the cushion block (23), a rotating motor (42) fixedly connected to the supporting platform (41), and a mounting shaft (43) connected to the rotating motor (42) and used for placing workpieces.
3. the apparatus for laser cladding processing according to claim 2, characterized in that: installation axle (43) are the notch cuttype, be close to ladder one side on installation axle (43) and be equipped with fixed gasket (44), still be equipped with on installation axle (43) and be used for fixed lock sleeve (45).
4. An apparatus for laser cladding processing according to claim 3, characterized in that: the locking device is characterized in that a locking block (46) is arranged on one side, close to the fixed gasket (44), of the locking sleeve (45), a limiting groove (47) is formed in one side, close to the locking sleeve (45), of the fixed gasket (44), and the locking block (46) is arranged in the limiting groove (47).
5. The apparatus for laser cladding processing according to claim 4, wherein: be connected between cushion (23) and brace table (41) and be equipped with adjust cylinder (7), adjust cylinder (7) top articulates in brace table (41) below, adjust cylinder (7) below articulates on cushion (23) lateral wall, adjust cylinder (7) slope setting.
6. The apparatus for laser cladding processing according to claim 1, characterized in that: the adjusting assembly (5) comprises a screw seat (51) arranged below the lifting cylinder (6), a lead screw (52) arranged in the screw seat (51) in a penetrating mode, and a driving motor (53) connected to one side of the lead screw (52).
7. The apparatus for laser cladding processing according to claim 6, wherein: an adjusting track (54) is arranged in the base (2), the nut seat (51) is arranged on the adjusting track (54), and the direction of the adjusting track (54) is perpendicular to the direction of the moving track (3).
8. The apparatus for laser cladding processing according to claim 7, wherein: the top of the base (2) is provided with a kidney-shaped groove (24), the length direction of the kidney-shaped groove (24) is the same as the direction of the adjusting track (54), and the support shaft (22) penetrates through the kidney-shaped groove (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920265676.1U CN209759587U (en) | 2019-03-01 | 2019-03-01 | Equipment for laser cladding processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920265676.1U CN209759587U (en) | 2019-03-01 | 2019-03-01 | Equipment for laser cladding processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209759587U true CN209759587U (en) | 2019-12-10 |
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ID=68753170
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920265676.1U Active CN209759587U (en) | 2019-03-01 | 2019-03-01 | Equipment for laser cladding processing |
Country Status (1)
| Country | Link |
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| CN (1) | CN209759587U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112144334A (en) * | 2020-09-24 | 2020-12-29 | 长沙智创机电设备有限公司 | Track repair system based on laser cladding |
| CN112621582A (en) * | 2020-12-10 | 2021-04-09 | 苏州戴蒙得精密工具有限公司 | Diamond roller sintering forming process for dressing grinding wheel |
| CN112963529A (en) * | 2021-02-04 | 2021-06-15 | 山东锐凯工程机械有限公司 | Wear-resistant breaking hammer piston and machining equipment thereof |
| CN114481123A (en) * | 2022-01-20 | 2022-05-13 | 汕头大学 | Gear is restoreed with multi-functional laser cladding anchor clamps |
-
2019
- 2019-03-01 CN CN201920265676.1U patent/CN209759587U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112144334A (en) * | 2020-09-24 | 2020-12-29 | 长沙智创机电设备有限公司 | Track repair system based on laser cladding |
| CN112621582A (en) * | 2020-12-10 | 2021-04-09 | 苏州戴蒙得精密工具有限公司 | Diamond roller sintering forming process for dressing grinding wheel |
| CN112963529A (en) * | 2021-02-04 | 2021-06-15 | 山东锐凯工程机械有限公司 | Wear-resistant breaking hammer piston and machining equipment thereof |
| CN112963529B (en) * | 2021-02-04 | 2023-03-10 | 山东锐凯工程机械有限公司 | Wear-resistant breaking hammer piston and machining equipment thereof |
| CN114481123A (en) * | 2022-01-20 | 2022-05-13 | 汕头大学 | Gear is restoreed with multi-functional laser cladding anchor clamps |
| CN114481123B (en) * | 2022-01-20 | 2023-06-06 | 汕头大学 | Multifunctional laser cladding fixture for gear repairing |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP02 | Change in the address of a patent holder |
Address after: 215000 151 Huashan Road, hi tech Zone, Suzhou, Jiangsu Patentee after: Suzhou Deweierka Photoelectric Technology Co.,Ltd. Address before: 215129 Four Blocks, 66 Wangmi Street, Suzhou High-tech Zone, Jiangsu Province Patentee before: Suzhou Deweierka Photoelectric Technology Co.,Ltd. |
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| CP02 | Change in the address of a patent holder |