CN209756192U - metal chip forming machine - Google Patents
metal chip forming machine Download PDFInfo
- Publication number
- CN209756192U CN209756192U CN201920044729.7U CN201920044729U CN209756192U CN 209756192 U CN209756192 U CN 209756192U CN 201920044729 U CN201920044729 U CN 201920044729U CN 209756192 U CN209756192 U CN 209756192U
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- hydraulic cylinder
- forming machine
- push block
- material pushing
- pushing
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Abstract
The utility model discloses a metal scrap forming machine, which comprises a forming machine body, wherein a feeding unit, a material pushing unit, a pressing block unit and a pushing block unit are arranged inside the forming machine body; the briquetting unit comprises a main hydraulic cylinder, a die guide head and a lining, and the die guide head can move axially along the lining under the action of the hydraulic cylinder; the pushing unit comprises a pushing cavity, a pushing hydraulic cylinder and a pushing piece, the pushing cavity is communicated with the bottom of the feeding unit, and the pushing piece can push metal chips into the lining under the action of the pushing hydraulic cylinder; the push block unit comprises a push block piece and a push block hydraulic cylinder, the push block piece can be arranged below the bushing when a piston rod of the push block hydraulic cylinder runs to the maximum stroke, and the push block piece is pulled away from the lower side of the bushing when the piston rod of the push block hydraulic cylinder returns. The utility model discloses can improve suppression efficiency, the briquetting effect of metal chip make-up machine to make things convenient for the removal of equipment.
Description
Technical Field
The utility model relates to the technical field of mechanical equipment, in particular to metal chip forming machine.
Background
At present, in the manufacturing process of metal parts, metal scraps such as linear cast iron scraps, steel shavings, aluminum scraps and the like are often generated, and due to the fact that the metal scraps are different in size, the volume of the metal scraps is loose, the floor area of a storage station is large, the working environment is also affected, and the transportation loss is large. The metal scrap forming machine can press loose metal scraps into blocks, and saves the site and the transportation cost.
The existing metal chip forming machine is large in size, inconvenient to move and low in pressing efficiency, a feed inlet is directly connected with a pressing block region, materials are directly poured into the pressing block region, the pressing block is poor in effect, metal chips are easy to overflow, and the influence on the working environment is large. Meanwhile, the main hydraulic cylinder of the existing metal chipper is slow in feeding, the feeding speed cannot be changed according to the compression state, and the working efficiency is seriously influenced.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to prior art's defect provides a metal chip takes shape machine, can the effectual problem that solves above-mentioned prior art existence.
In order to realize the purpose of the utility model, the utility model discloses the technical scheme who takes as follows:
a metal scrap forming machine comprises a forming machine body, wherein a feeding unit, a pushing unit, a pressing block unit and a pushing block unit are arranged in the forming machine body;
The briquetting unit comprises a main hydraulic cylinder 1, a guide die head 2 and a lining 3, wherein a cylinder barrel of the main hydraulic cylinder 1 is fixed in a forming machine body, a piston rod of the main hydraulic cylinder 1 is connected with the guide die head 2, the guide die head 2 is arranged in the lining 3, and the guide die head 2 can axially move along the lining 3 under the action of the main hydraulic cylinder 1;
the material pushing unit comprises a material pushing cavity 12, a material pushing hydraulic cylinder 6 and a material pushing piece 7, and the material pushing cavity 12 is communicated with the bottom of the feeding unit; the cylinder barrel of the material pushing hydraulic cylinder 6 is fixed in the forming machine body, the piston rod of the material pushing hydraulic cylinder 6 is connected with a material pushing piece 7, the material pushing piece 7 is arranged in a material pushing cavity 12, and the material pushing piece 7 can push metal chips into the lining 3 under the action of the material pushing hydraulic cylinder 6;
The push block unit comprises a push block piece 4 and a push block hydraulic cylinder 5, a cylinder barrel of the push block hydraulic cylinder 5 is fixed in the forming machine body, a piston rod of the push block hydraulic cylinder 5 is connected with the push block piece 4, the push block piece 4 can be arranged below the bushing 3 when the piston rod of the push block hydraulic cylinder 5 runs to the maximum stroke, and the push block piece 4 is pulled away from the lower part of the bushing 3 when the piston rod of the push block hydraulic cylinder 5 returns;
And a piston rod of the main hydraulic cylinder 1 is vertical to a piston rod of the push block hydraulic cylinder 5.
Preferably, the outer contour of the ejector element 7 corresponds to the inner contour of the ejector cavity 12.
Preferably, the device further comprises a discharge port 11, and the discharge port 11 is arranged on the side wall of the forming machine body opposite to the push block piece 4.
Preferably, the feeding unit comprises two detachable hoppers, and the discharge hole of one hopper is communicated with the feed hole of the other hopper.
Preferably, a screen is arranged at the top of the hopper.
Preferably, displacement sensors are respectively arranged on two sides of the screen.
preferably, an acceleration cylinder is provided in the master cylinder 1.
Preferably, the top of the forming machine body is provided with a hook, and the bottom of the forming machine body is provided with a universal wheel.
Preferably, a hydraulic station 10 is further arranged inside or outside the forming machine body, and the hydraulic station 10 is respectively communicated with oil inlets of the main hydraulic cylinder 1, the material pushing hydraulic cylinder 6 and the push block hydraulic cylinder 5.
Preferably, the hydraulic station 10 is provided with a quick connector which is respectively communicated with oil inlets of the main hydraulic cylinder 1, the material pushing hydraulic cylinder 6 and the push block hydraulic cylinder 5.
compared with the prior art, the utility model has the advantages of:
1) The whole weight of the equipment is light, the hydraulic station and the main structure can be transported separately, and the hydraulic pipe is provided with the quick connector.
2) The whole equipment is designed to be a closed shell, and is clean and attractive.
3) The discharge port is provided with a climbing machine, and the metal blocks can be directly conveyed into the transport vehicle.
4) The feeding unit comprises two hoppers, and the hoppers can be installed according to the height of the discharge port and are suitable for various on-site discharging working conditions.
5) The hopper is provided with the screen, so that large impurities in the aluminum scraps can be prevented from falling into the hopper, and automatic alarm is realized.
6) The universal wheels are arranged at the bottom of the forming machine body, and the moving and the transportation are convenient.
7) the scraps of the metal scrap pressing machine sequentially enter the briquetting unit through the feeding unit and the pushing unit, the briquetting process of metal scraps is closed, and the phenomenon that the environment is influenced by the overflow of the metal scraps is avoided.
8) The push block piece can play a supporting role when metal chippings are compressed into blocks, and can push out the aluminum block after the metal blocks are formed and fall, so that components can be saved, and the occupation of the internal space of the equipment is reduced.
Drawings
FIG. 1 is a schematic view of a scrap metal forming machine according to the present invention;
Fig. 2 is a cross-sectional view of a metal chip forming machine provided by the present invention.
The attached drawings are as follows: 1. a master cylinder; 2. a die guide head; 3. a bushing; 4. a push block member; 5. a push block hydraulic cylinder; 6. a material pushing hydraulic cylinder; 7. pushing the material piece; 8. a first hopper; 9. a second hopper; 10. a hydraulic station; 11. a discharge port; 12. a material pushing cavity.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings.
As shown in fig. 1 and 2, a metal chip forming machine provided by an embodiment of the invention comprises a forming machine body.
The forming machine body is internally provided with a feeding unit, a pushing unit, a pressing block unit and a pushing block unit; the briquetting unit comprises a main hydraulic cylinder 1, a guide die head 2 and a lining 3, wherein the guide die head 2 is a wear-resistant pressure-resistant end with guide, a cylinder barrel of the main hydraulic cylinder 1 is fixed in a forming machine body, a piston rod of the main hydraulic cylinder 1 is connected with the guide die head 2, the guide die head 2 is arranged in the lining 3, and the guide die head 2 can axially move along the lining 3 under the action of the main hydraulic cylinder 1; the material pushing unit comprises a material pushing cavity 12, a material pushing hydraulic cylinder 6 and a material pushing piece 7, and the material pushing cavity 12 is communicated with the bottom of the feeding unit; the cylinder barrel of the material pushing hydraulic cylinder 6 is fixed in the forming machine body, the piston rod of the material pushing hydraulic cylinder 6 is connected with a material pushing piece 7, the material pushing piece 7 is arranged in a material pushing cavity 12, and the material pushing piece 7 can push metal chips into the lining 3 under the action of the material pushing hydraulic cylinder 6; the push block unit comprises a push block piece 4 and a push block hydraulic cylinder 5, a cylinder barrel of the push block hydraulic cylinder 5 is fixed in the forming machine body, a piston rod of the push block hydraulic cylinder 5 is connected with the push block piece 4, the push block piece 4 can be arranged below the bushing 3 when the piston rod of the push block hydraulic cylinder 5 runs to the maximum stroke, and the push block piece 4 is pulled away from the lower part of the bushing 3 when the piston rod of the push block hydraulic cylinder 5 returns; and a piston rod of the main hydraulic cylinder 1 is vertical to a piston rod of the push block hydraulic cylinder 5.
In the above scheme, the outer contour of the pushing member 7 is adapted to the inner contour of the pushing cavity 12, so that all metal chips in the pushing cavity 12 can be pushed out without residue. The feeding unit comprises two detachable hoppers, a first hopper 8 and a second hopper 9, and a discharge hole of the second hopper 9 is communicated with a feed inlet of the first hopper 8. The metal scraps can enter the material pushing cavity 12 through the second hopper 9 and the first hopper 8 in sequence to complete the feeding process. The first hopper 8 and the second hopper 9 are detachable and can be adjusted according to specific construction height. The top of first hopper 8 and second hopper 9 sets up the screen cloth, and the both sides of screen cloth set up displacement sensor respectively, and the screen cloth passes through spring stand and this body coupling of forming machine, and the spring stand can support the screen cloth, sets up the screen cloth and can filter the great piece of volume, the security of guarantee suppression effect and construction. Second hopper 9 sets up in 8 tops of first hopper, two displacement sensor of the screen cloth both sides of second hopper 9, can detect the distance between screen cloth and the mounting, metal piece when on the screen cloth surpasss a basis weight, the screen cloth pushes down, the spring stand that supports the screen cloth will be compressed, displacement sensor measures the distance between screen cloth and the bottom mounting and shortens, the screen cloth is close to the bottom sprag seat, displacement sensor signals to control system, control system signals, send overweight warning, the suggestion metal piece is overweight.
in the metal chip forming machine of this embodiment, the forming machine body still includes discharge gate 11, discharge gate 11 sets up on the forming machine body lateral wall relative with ejector pad spare 4, and the metal block that can conveniently suppress is released. An accelerating cylinder is arranged in the main hydraulic cylinder 1, the accelerating cylinder is arranged in the main hydraulic cylinder and connected with the accelerating cylinder, and the piston of the main hydraulic cylinder can be fed quickly before the piston rod of the main hydraulic cylinder does not compress metal debris. Meanwhile, a hydraulic station 10 is arranged inside or outside the forming machine body, the hydraulic station 10 is provided with a quick connector, and the hydraulic station 10 is respectively communicated with oil inlets of the main hydraulic cylinder 1, the material pushing hydraulic cylinder 6 and the push block hydraulic cylinder 5 through the quick connector. The hydraulic station 10 is separable from a pushing part (an apparatus main body) of the apparatus, and the hydraulic station 10 is replaceable, convenient to use, small in occupied space, and convenient to move and transport. The top of the forming machine body is provided with a hook, and the bottom of the forming machine body is provided with universal wheels, so that the forming machine can be conveniently moved and transported.
The working process of the metal chip forming machine comprises the following steps:
In the initial state, the piston rod of the master cylinder 1 is at the zero position; a piston rod of the pushing hydraulic cylinder 6 is at a zero position; the piston rod of the push block hydraulic cylinder 5 extends out to be at a working position (located at the maximum stroke of the piston rod), the guide die head 2 is located above the material pushing cavity 12 in the horizontal direction, and the push block piece 4 is located below the main hydraulic cylinder 1 and seals the bottom of the lining 3 to prepare for compressing the metal block.
When the material pushing unit pushes materials, the metal chippings sequentially pass through the second hopper 9 and the first hopper 8 and enter the material pushing cavity 12; and a piston rod of the pushing hydraulic cylinder 6 starts to work from a zero position, and pushes the metal chips into the bush 3.
When the briquetting unit is used for pressing, a piston rod of the main hydraulic cylinder 1 starts to work from a zero position, the guide die head 2 is pushed to move downwards, metal scraps are compressed into cakes, and the compression is stopped after pressure feedback; the main hydraulic cylinder 1 is decompressed, the die head 2 returns for a short distance, and meanwhile, a piston rod of the push block hydraulic cylinder 5 returns to a zero position to empty a blanking space of the metal block; further, the main hydraulic cylinder 1 pushes the die head 2 to move downward, and the metal block is pushed down.
when the pushing block unit pushes the block, a piston rod of the pushing block hydraulic cylinder 5 extends to a working position to push the metal block out of the discharge hole 11. The discharge port 11 can be connected with a climbing machine so as to transport out the metal blocks.
Further, the piston rod of the main hydraulic cylinder 1 drives the guide die head 2 to move upwards, the plug rod of the main hydraulic cylinder 1 is driven to return to the zero position, and the actions can be repeated for next pressing.
In summary, the main hydraulic cylinder 1 in the present embodiment is a power element for compressing metal scraps into blocks; the die head 2 compresses the metal chips into a block of actuators; the bush 3 compresses the metal chips into a space of blocks, also a mold; the pushing block piece 4 plays a supporting role when the metal scraps are compressed into blocks, and meanwhile, the aluminum blocks can be pushed out after the metal blocks are formed and fall; the push block hydraulic cylinder 5 is a power element for moving the push block piece 4; the pushing hydraulic cylinder 6 is a power element for moving the pushing piece 7; the pushing piece 7 is an actuating element for pushing metal scraps falling into the pushing cavity 12 from the hopper into the lining 3; a first hopper 8 for containing metal chips; the second hopper 9 is used for metal scraps and can be detached for use according to the situation.
It will be appreciated by those of ordinary skill in the art that the examples described herein are intended to assist the reader in understanding the manner of practicing the invention, and it is to be understood that the scope of the invention is not limited to such specific statements and examples. Those skilled in the art can make various other specific modifications and combinations based on the teachings of the present invention without departing from the spirit of the invention, and such modifications and combinations are still within the scope of the invention.
Claims (10)
1. A metal scrap forming machine comprises a forming machine body and is characterized in that a feeding unit, a pushing unit, a pressing block unit and a pushing block unit are arranged inside the forming machine body;
The briquetting unit comprises a main hydraulic cylinder (1), a die guide head (2) and a lining (3), wherein a cylinder barrel of the main hydraulic cylinder (1) is fixed in the forming machine body, a piston rod of the main hydraulic cylinder (1) is connected with the die guide head (2), the die guide head (2) is arranged in the lining (3), and the die guide head (2) can axially move along the lining (3) under the action of the main hydraulic cylinder (1);
The material pushing unit comprises a material pushing cavity (12), a material pushing hydraulic cylinder (6) and a material pushing piece (7), and the material pushing cavity (12) is communicated with the bottom of the feeding unit; the cylinder barrel of the material pushing hydraulic cylinder (6) is fixed in the forming machine body, a piston rod of the material pushing hydraulic cylinder (6) is connected with a material pushing piece (7), the material pushing piece (7) is arranged in the material pushing cavity (12), and the material pushing piece (7) can push metal chips into the lining (3) under the action of the material pushing hydraulic cylinder (6);
The push block unit comprises a push block piece (4) and a push block hydraulic cylinder (5), a cylinder barrel of the push block hydraulic cylinder (5) is fixed in the forming machine body, a piston rod of the push block hydraulic cylinder (5) is connected with the push block piece (4), the push block piece (4) can be arranged below the bushing (3) when the piston rod of the push block hydraulic cylinder (5) runs to the maximum stroke, and the push block piece (4) is pulled away from the lower part of the bushing (3) when the piston rod of the push block hydraulic cylinder (5) returns;
And a piston rod of the main hydraulic cylinder (1) is vertical to a piston rod of the push block hydraulic cylinder (5).
2. the metal chip forming machine according to claim 1, characterized in that the outer contour of the pusher (7) is adapted to the inner contour of the pusher cavity (12).
3. A metal chip forming machine according to claim 1, characterized by a discharge outlet (11), said discharge outlet (11) being provided on the forming machine body side wall opposite the pusher piece (4).
4. A metal chip former according to claim 1, wherein the feed unit comprises two removable hoppers, the outlet of one hopper communicating with the inlet of the other hopper.
5. A metal chip former according to claim 4, wherein a screen is provided on top of the hopper.
6. A metal chip former according to claim 5, wherein displacement sensors are provided on each side of the screen.
7. A metal chip forming machine according to claim 1, characterized in that an acceleration cylinder is arranged in the main hydraulic cylinder (1).
8. A metal chip forming machine according to claim 1, wherein the forming machine body is provided with a hook at the top and universal wheels at the bottom.
9. The metal chip forming machine according to claim 1, characterized in that a hydraulic station (10) is further arranged inside or outside the forming machine body, and the hydraulic station (10) is respectively communicated with oil inlets of the main hydraulic cylinder (1), the pushing hydraulic cylinder (6) and the push block hydraulic cylinder (5).
10. The metal chip forming machine according to claim 9, characterized in that the hydraulic station (10) is equipped with quick-connect plugs, through which the oil inlets of the main hydraulic cylinder (1), the pusher hydraulic cylinder (6) and the pusher hydraulic cylinder (5) are respectively communicated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920044729.7U CN209756192U (en) | 2019-01-11 | 2019-01-11 | metal chip forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920044729.7U CN209756192U (en) | 2019-01-11 | 2019-01-11 | metal chip forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209756192U true CN209756192U (en) | 2019-12-10 |
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ID=68748887
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920044729.7U Expired - Fee Related CN209756192U (en) | 2019-01-11 | 2019-01-11 | metal chip forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209756192U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112677548A (en) * | 2020-11-27 | 2021-04-20 | 江苏华宏科技股份有限公司 | Discharging mechanism of horizontal metal scrap briquetting machine |
-
2019
- 2019-01-11 CN CN201920044729.7U patent/CN209756192U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112677548A (en) * | 2020-11-27 | 2021-04-20 | 江苏华宏科技股份有限公司 | Discharging mechanism of horizontal metal scrap briquetting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191210 Termination date: 20210111 |