CN209755838U - novel rotary nylon tube baking forming equipment - Google Patents

Abstract

The utility model discloses a novel rotation nylon tube toasts former, concretely relates to mechanical equipment field, including the heat preservation furnace body, the inside thermostatic zone that is equipped with of heat preservation furnace body, thermostatic zone one side is equipped with first transition district, the heat preservation furnace body front side is equipped with the work or material rest, the quantity of work or material rest sets up to two, two be equipped with the electric cabinet between the work or material rest, work or material rest one side is equipped with pedestrian's stair and the opposite side is equipped with the preheating zone, thermostatic zone entrance and preheating zone entrance all are equipped with pneumatic lift furnace gate. The utility model discloses an utilize and adopt a plurality of preheating cabinets to set up two combustion chambers and fortune wind system, heating capacity has obtained the improvement, has reduced the stoving time, has reduced the stoving temperature, and the output of product has obtained great promotion, in the unchangeable time of toasting, has promoted the output of product, has reduced the consumption of the energy.

Description

Novel rotary nylon tube baking forming equipment

Technical Field

The utility model relates to a mechanical equipment field, more specifically say, the utility model relates to a novel rotation nylon tube toasts former.

Background

With the continuous release of national energy-saving and emission-reducing policy and regulation, more and more enterprises need to consider the problems of energy conservation and emission reduction. The nylon tube baking and forming equipment is used as living mechanical equipment, consumes a large amount of natural gas energy and water resources, and brings certain pressure to resources and environment.

Patent application publication No. CN 207044677U's utility model discloses an automatic thermoforming equipment of shaping nylon tube, contain the blowing hanging wall, the feeding leading wheel, the feeding clamp assembly, the feeder assembly, the heating assembly, the Z axle motor, the bent wheel subassembly, the rocking arm, the apparatus further comprises a rotating shaft, including a motor, an end cap, a controller, and a cover plate, the blowing dish is established to the table right-hand member of frame, the feeder assembly is established to the left end of frame feeding clamp assembly, the heating assembly is established to feeder assembly left end, the Z axle motor is established to heating assembly side, the runner is established to the spray tube joint cover of left end, runner and gear engagement for Z axle motor, the panel and the rocking arm of runner are connected, the spray tube connects the left end face and establishes the revolvable bent wheel subassembly, the pivot lower extreme that establishes in the rocking arm is connected.

However, in practical use, there are still many disadvantages, such as high energy consumption, long baking time, poor product quality, and difficulty in meeting the production requirements, although the heating capacity is strong.

SUMMERY OF THE UTILITY MODEL

In order to overcome prior art's above-mentioned defect, the embodiment of the utility model provides a novel rotation nylon tube toasts former adopts a plurality of preheating tanks through the utilization to set up two combustion chambers and fortune wind system, heating capacity has obtained the improvement, has reduced the baking time, has reduced the baking temperature, and the output of product has obtained great promotion, in the unchangeable while of baking time, has promoted the output of product, has reduced the consumption of the energy.

in order to achieve the above object, the utility model provides a following technical scheme: a novel rotary nylon tube baking and forming device comprises a heat-insulating furnace body, wherein a constant-temperature area is arranged inside the heat-insulating furnace body, a first transition area is arranged on one side of the constant-temperature area, material racks are arranged on the front side of the heat-insulating furnace body, the number of the material racks is two, an electric cabinet is arranged between the two material racks, a pedestrian stair is arranged on one side of the material racks, a preheating area is arranged on the other side of the material racks, pneumatic lifting furnace doors are arranged at the inlet of the constant-temperature area and the inlet of the preheating area respectively, the pedestrian stairs are arranged in a zigzag shape, a spraying area is arranged on one side of the pedestrian stair, a waterproof lifting door is arranged at the top of the spraying area, an air drying area is arranged on the front side of the spraying area, a soft door curtain is arranged inside the air drying area, an air drying fan is arranged at the top of the air drying area, the feeding and discharging device is characterized in that an operation workbench is arranged on the front side of the feeding and discharging area, a preheating box is arranged on the front side of the second transition area, a combustion chamber and an air conveying system are arranged at the top of the heat preservation furnace body, a water circulating system is connected to the outside of the heat preservation furnace body and comprises a mixed water tank, a water chilling unit, a water temperature meter, a water pressure meter, a filter, a water inlet pipe and a water return pipe, and a nozzle is arranged at the end of the water inlet pipe.

In a preferred embodiment, the number of the combustion chamber and the air conveying system is two, the combustion chamber and the air conveying system comprises a combustion chamber, a combustion nozzle arranged in the combustion chamber, a fan and a heat conveying pipe, and the number of the constant temperature zone, the feeding and discharging zone and the preheating box is multiple.

In a preferred embodiment, one end of the water inlet pipe and one end of the water return pipe are connected with the mixing water tank, the other end of the water inlet pipe and the other end of the water return pipe penetrate through the heat preservation furnace body and the first transition area and extend to the inside of the spraying area, the spray nozzles are arranged inside the spraying area, and the filtering precision of the filter is 100 microns.

In a preferred embodiment, the pneumatic lifting furnace door is a quick opening and closing type isolation door, the nozzle is a spray nozzle, and a plurality of temperature control thermocouples are arranged on the outer wall of the heat preservation furnace body.

In a preferred embodiment, a control box is arranged on one side of the preheating box, a touch screen is arranged on the control box, a PLC controller is arranged in the control box, and the plurality of temperature control thermocouples are electrically connected with the PLC controller.

The utility model discloses a technological effect and advantage:

1. The utility model achieves the effect of mist spraying by improving the nozzle, enhances the spraying effect, thereby reducing the spraying time from 5-8mins to 2-3 minutes, reducing the water consumption, increasing the filter of 100 microns and ensuring the cleanness of the inner wall of the pipe to be better;

2. by adopting a plurality of preheating boxes and arranging two combustion chambers and an air conveying system, the heating capacity is improved, the baking time is reduced, the baking temperature is reduced, the yield of products is greatly improved, the yield of products is improved while the baking time is not changed, and the consumption of energy is reduced;

3. Spray the product through utilizing spray zone and nozzle, then set up air-dry district and air-dry the fan and blow and dry to the product, drying with higher speed has promoted the speed that dries, reduces staff intensity of labour, increases quick open closed dodge gate, can reduce the heat and run off for the temperature in the heat preservation furnace body is difficult for undulant.

Drawings

Fig. 1 is a schematic top view of the present invention.

Fig. 2 is a schematic diagram of the internal structure of the present invention.

Fig. 3 is a schematic view of the front view structure of the heat preservation furnace body of the present invention.

The reference signs are: 1 heat preservation furnace body, 2 constant temperature regions, 3 first transition regions, 4 material racks, 5 electric cabinets, 6 pedestrian stairs, 7 preheating regions, 8 pneumatic lifting furnace doors, 9 spraying regions, 10 waterproof lifting doors, 11 air drying regions, 12 soft door curtains, 13 air drying fans, 14 material loading and unloading regions, 15 waiting regions, 16 second transition regions, 17 operation workbenches, 18 preheating boxes, 19 combustion chambers and air conveying systems, 20 water circulation systems, 21 mixed water tanks, 22 cold water units, 23 filters, 24 water inlet pipes, 25 water return pipes, 26 nozzles, 27 temperature control thermocouples and 28 control boxes.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The utility model provides a novel rotary nylon tube baking and forming device as shown in figures 1-3, which comprises a heat preservation furnace body 1, wherein a constant temperature area 2 is arranged inside the heat preservation furnace body 1, a first transition area 3 is arranged at one side of the constant temperature area 2, a material rack 4 is arranged at the front side of the heat preservation furnace body 1, the number of the material racks 4 is two, an electric cabinet 5 is arranged between the two material racks 4, a pedestrian stair 6 is arranged at one side of the material rack 4, a preheating area 7 is arranged at the other side of the material rack, pneumatic lifting furnace doors 8 are arranged at the inlet of the constant temperature area 2 and the inlet of the preheating area 7, the pedestrian stair 6 is arranged in a shape like a Chinese character 'zhi', a spraying area 9 is arranged at one side of the pedestrian stair 6, a waterproof lifting door 10 is arranged at the top of the spraying area 9, an air drying area 11 is arranged at the front side of the spraying area 9, a soft door curtain 12, the heat preservation furnace body 1 front side is equipped with goes up unloading district 14, 14 one side in last unloading district is equipped with waiting area 15 and the opposite side is equipped with second transition district 16, 14 front sides in last unloading district are equipped with operation workstation 17, 16 front sides in second transition district are equipped with preheating cabinet 18, 1 top of heat preservation furnace body is equipped with combustion chamber and fortune wind system 19, 1 external connection of heat preservation furnace body has water circulating system 20, water circulating system 20 includes mixing tank 21, cooling water set 22, temperature table, water pressure gauge, filter 23, inlet tube 24 and wet return 25, 24 tip of inlet tube are equipped with nozzle 26.

further, the number of the combustion chamber and the air conveying system 19 is two, the combustion chamber and the air conveying system 19 comprises a combustion chamber, a combustion nozzle 26 arranged in the combustion chamber, and a fan and a heat conveying pipe, and the number of the constant temperature area 2, the number of the feeding and discharging areas 14 and the number of the preheating boxes 18 are all set to be multiple.

Further, inlet tube 24 and wet return 25 one end and mixed water tank 21 are connected and the other end runs through heat preservation furnace body 1 and first transition district 3 and extends to inside spraying district 9, nozzle 26 sets up inside spraying district 9, the filter fineness of filter 23 is 100 microns.

Further, the pneumatic lifting furnace door 8 is a quick opening and closing type isolation door, the nozzle 26 is a spray nozzle 26, and a plurality of temperature control thermocouples 27 are arranged on the outer wall of the heat preservation furnace body 1.

further, a control box 28 is arranged on one side of the preheating box 18, a touch screen is arranged on the control box 28, a PLC (programmable logic controller) is arranged in the control box 28, and the plurality of temperature control thermocouples 27 are all connected with the temperature control thermocouples 27

The PLC controller is electrically connected.

The utility model discloses the theory of operation:

Referring to the attached drawings 1-3 of the specification, in operation, a combustion nozzle 26 in a combustion chamber sprays natural gas to complete combustion operation, the interior of a heat preservation furnace body 1 is heated, products can be preheated through a preheating zone 7 and then processed, when the products are processed, a furnace door 8 can be lifted pneumatically, the heating speed of equipment is improved, heat loss is reduced, meanwhile, after the products are sprayed through a nozzle 26 in a spraying zone 9, the products can be dried by blowing through an air drying zone 11 and an air drying fan 13, drying is accelerated, the drying speed is increased, the labor intensity of workers is reduced, a rapid opening and closing type isolation door is added, heat loss can be reduced, the temperature in the heat preservation furnace body 1 is not easy to fluctuate, a plurality of preheating boxes 18 are adopted, two combustion chambers and an air conveying system 19 are arranged, the heating capacity is improved, the baking time is reduced, and the baking temperature is reduced, the yield of the product is greatly improved, the yield of the product is improved while the baking time is not changed, the energy consumption is reduced, the mist spraying effect is achieved by improving the nozzle 26, the spraying effect is enhanced, the spraying time is reduced from 5-8mins to 2-3 minutes, the water consumption is reduced, the 100-micron filter 23 is added, and the cleanness of the inner wall of the pipe is better.

The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;

Secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are referred to, and other structures can refer to the common design, and under the condition of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

And finally: the above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (5)

1. The utility model provides a novel rotation nylon tube toasts former, includes holding furnace body (1), its characterized in that: the heat preservation furnace body (1) is internally provided with a constant temperature area (2), one side of the constant temperature area (2) is provided with a first transition area (3), the front side of the heat preservation furnace body (1) is provided with material racks (4), the number of the material racks (4) is two, an electric cabinet (5) is arranged between the two material racks (4), one side of each material rack (4) is provided with a pedestrian stair (6) and the other side of each material rack is provided with a preheating area (7), pneumatic lifting furnace doors (8) are respectively arranged at the inlet of the constant temperature area (2) and the inlet of the preheating area (7), the pedestrian stairs (6) are arranged in a zigzag shape, one side of each pedestrian stair (6) is provided with a spraying area (9), the top of each spraying area (9) is provided with a waterproof lifting door (10), the front side of each spraying area (9) is provided with an air drying area (11), and a soft door curtain (12), the air drying device is characterized in that an air drying fan (13) is arranged at the top of the air drying area (11), a feeding and discharging area (14) is arranged on the front side of the heat preservation furnace body (1), a waiting area (15) is arranged on one side of the feeding and discharging area (14) and a second transition area (16) is arranged on the other side of the feeding and discharging area (14), an operation workbench (17) is arranged on the front side of the feeding and discharging area (14), a preheating box (18) is arranged on the front side of the second transition area (16), a combustion chamber and an air conveying system (19) are arranged at the top of the heat preservation furnace body (1), a water circulating system (20) is connected to the outside of the heat preservation furnace body (1), the water circulating system (20) comprises a mixed water tank (21), a water chilling unit (22), a water temperature meter, a water pressure.

2. the novel rotary nylon tube baking and forming equipment as claimed in claim 1, wherein: the quantity of combustion chamber and fortune wind system (19) sets up to two, combustion chamber and fortune wind system (19) include the combustion chamber, set up combustion nozzle (26), fan in the combustion chamber with the heat conveyer pipe, the quantity in thermostatic zone (2), last unloading district (14) and preheating cabinet (18) all sets up to a plurality ofly.

3. The novel rotary nylon tube baking and forming equipment as claimed in claim 1, wherein: inlet tube (24) and wet return (25) one end are connected and the other end runs through heat preservation furnace body (1) and first transition district (3) and extends to inside spraying district (9) with mixed water tank (21), nozzle (26) set up inside spraying district (9), the filter fineness of filter (23) is 100 microns.

4. The novel rotary nylon tube baking and forming equipment as claimed in claim 1, wherein: pneumatic lift furnace gate (8) are quick open-close formula isolation gate, nozzle (26) are spray nozzle (26), be equipped with a plurality of accuse temperature thermocouples (27) on heat preservation furnace body (1) outer wall.

5. The novel rotary nylon tube baking and forming equipment as claimed in claim 4, wherein: preheating cabinet (18) one side is equipped with control box (28), be equipped with the touch-sensitive screen on control box (28), control box (28) inside is equipped with the PLC controller, and is a plurality of accuse temperature thermocouple (27) all with PLC controller electric connection.