CN209755592U - Adjustable bottom wiping device for ceramic bathroom products - Google Patents
Adjustable bottom wiping device for ceramic bathroom products Download PDFInfo
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- CN209755592U CN209755592U CN201920179285.8U CN201920179285U CN209755592U CN 209755592 U CN209755592 U CN 209755592U CN 201920179285 U CN201920179285 U CN 201920179285U CN 209755592 U CN209755592 U CN 209755592U
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Abstract
The utility model discloses an adjustable bottom wiping device for ceramic bathroom products, which comprises a supporting part, a wiping piece rotating mechanism, a wringing roller and a wringing roller mounting mechanism, wherein the wiping piece is mounted on the supporting part through the wiping piece rotating mechanism, and the wringing roller is mounted on the supporting part through the wringing roller mounting mechanism; the wiper is of a cylindrical structure, the wringing roller is arranged on one side of the wiper in parallel, and the section excircle of the wringing roller is intersected with the section excircle of the wiper. This adjustable bottom wiping arrangement that pottery bathroom product was used adopts crowded water roller and rotatory complex structural style of wiper to clean the body bottom on the transfer chain, can realize the process of repeated cleaning, absorbing water, crowded water, reaches the device and cleans repeatedly and the purpose of automatically cleaning.
Description
Technical Field
The utility model relates to a ceramic bathroom product production technical field, in particular to bottom wiping arrangement with adjustable ceramic bathroom product is used.
Background
In the automatic production line of ceramic sanitary ware products, in the process of conveying a green body by a glaze spraying machine, the bottom surface of the green body is difficult to avoid the residues of glaze, dust, impurities and other substances, and the quality of the green body in the subsequent firing of a kiln and the appearance, surface quality and the like of a final product are easily influenced. Particularly, the glaze is covered on the surface of a blank of a ceramic product after the glaze spraying process, and a vitreous thin layer is formed on the surface of the blank after high-temperature firing, so that the strength and the thermal stability of the ceramic product are enhanced, and the product is beautified, but the bottom surface of the blank is not allowed to be adhered with the glaze, otherwise, the phenomenon of plate adhesion or cracking, even explosion can be caused in the firing process, so that the bottom of the blank after the glaze spraying is generally required to be wiped before the blank enters a kiln in the production process, and the adhesion of the glaze, dust and the like is prevented.
The traditional wiping mode is manual wiping, the bottom surface is wiped after the blank body is lifted, and the traditional wiping mode is inconvenient to operate, high in labor intensity, low in efficiency and unstable in quality. Therefore, at present, a mode of wiping the bottom surface of the green body by adopting the relative motion of the conveyor belt, the sponge and the bottom surface of the green body is adopted, but the cleaning effect of the conveyor belt is poor, an additional cleaning device is needed, the green body cannot be automatically cleaned after being wiped by the conveyor belt, and the wiping quality is difficult to ensure; when the sponge is adopted, the sponge becomes thin due to the abrasion of the sponge, the soaking height is not enough, the water absorption amount is not enough, the sponge needs to be replaced frequently, the water in the cleaning water tank can be slowly consumed along with the sponge water absorption and wiping, manual regular water replenishing is needed, the working efficiency is low, meanwhile, the water content of the sponge cannot be adjusted and is difficult to control, when the water content in the sponge is too much, the bottom surface wiping effect of the blank is easily influenced, for example, when the glaze at the intersection of the side surface and the bottom surface of the blank is wiped, the sponge can extrude excessive water to wash the blank, the blank at the bottom surface absorbs too much water and softens and falls off, and the product quality is influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's is not enough, provides a bottom wiping arrangement with adjustable pottery bathroom product is used, and the device can realize the process of repeated cleaning, absorbing water, crowded water, reaches the device and cleans repeatedly and the purpose of automatically cleaning.
The technical scheme of the utility model is that: an adjustable bottom wiping device for ceramic sanitary products comprises a supporting part, a wiping piece rotating mechanism, a wringing roller and a wringing roller mounting mechanism, wherein the wiping piece is mounted on the supporting part through the wiping piece rotating mechanism, and the wringing roller is mounted on the supporting part through the wringing roller mounting mechanism; the wiper is cylindrical structure, and wringing roller parallel locates wiper one side, and the cross-section excircle of wringing roller is crossing with the cross-section excircle of wiper, and when the wiper rotated promptly, the wringing roller can extrude its surface, and after the wiper crowded part had the moisture of frit, dust or other impurity, absorb moisture in the basin on the supporting part again to realize the wiper and clean repeatedly with the automatically cleaning.
The wiping piece is an abrasive piece made of soft material, such as sponge with certain thickness, scouring pad and the like.
The cleaning piece rotating mechanism comprises a roller, a rotating shaft, a first mounting seat and a power assembly, the rotating shaft is arranged at the center of the roller, the cleaning piece is sleeved on the periphery of the roller, two ends of the rotating shaft are respectively mounted on the supporting part through the first mounting seat, and one end of the rotating shaft is further connected with the power assembly. The power assembly comprises a motor and a speed reducer which are connected, and the motor and the speed reducer are fixedly arranged on the supporting part through corresponding mounting seats.
The wiping piece has two, and one side of every wiping piece corresponds is equipped with a wringing roller. The number of the wiping parts and the wringing rollers can be adjusted according to actual needs. However, each wiping piece should be provided with at least one wringing roller, each wiping piece should be provided with a wiping piece rotating mechanism correspondingly to form a group of wiping components, and when the wiping components are in multiple groups, the wiping components in each group are arranged on the supporting part in parallel.
The wringing roller mounting mechanism comprises a roller shaft and a second mounting seat, the roller shaft is arranged at the center of the wringing roller, and two ends of the roller shaft are respectively mounted on the supporting part through the second mounting seat.
Be equipped with the open slot hole of one end on the second mount pad, the open end of slot hole is the level orientation, and the blind end department of slot hole is equipped with the adjusting screw that the level set up, and in the slot hole was located to the tip of roller, adjusting screw's end contacted with the roller lateral wall. During the use, according to the crowded water volume demand of crowded water roller to wiper member, the mounted position of the roller shaft tip through adjusting screw adjustment crowded water roller in the slot hole to adjust crowded water roller center and wiper member center's distance and change crowded water roller to wiper member's extrusion degree, play the effect of adjusting the sponge water content, avoid the sponge water content too much and influence the wiping effect.
the supporting part comprises a water tank and a rack, the wiping part and the wringing roller are arranged in the water tank in parallel, and the water tank is arranged on the rack. Wherein, the frame holds cleaning solution as the main bearing structure of whole adjustable bottom wiping arrangement in the basin to supply the wiper piece to dip in and get the use.
The water tank comprises an inner frame and an outer frame, the inner frame is a container with an opening at the upper part, a wiping piece is arranged in the inner frame through a wiping piece rotating mechanism, a wringing roller is arranged in the inner frame through a wringing roller mounting mechanism, and the outer frame is arranged on the periphery of the inner frame and is fixedly connected with the inner frame.
And a height adjusting rod is arranged between the outer frame and the rack, so that the height of the water tank can be adjusted according to actual needs to adapt to the use of blank conveying lines of different specifications. The specific structure of the height adjusting rod is the same as the structure of an adjusting mechanism commonly used in the field, and the height of the outer frame is adjusted by adjusting the height of the adjusting nut on the adjusting rod.
The side wall of the water tank is provided with a water inlet, the bottom of the water tank is provided with a water outlet, the outer side of the water tank is provided with a hose, and the water outlet is connected with the hose through a three-way pipe; wherein, the water inlet is externally connected with a water supply system, the water inlet is kept in a normally open state, and the water outlet pipe is externally connected with a drainage system;
The hose is provided with a hose mounting block, and the hose mounting block is provided with a water level adjusting rod. When the water level in the water tank is adjusted by utilizing the water level adjusting rod, the principle is as follows: one end of the hose is connected with a water outlet of the water tank, the other end of the hose is provided with a hose mounting block, an internal thread is arranged in the hose mounting block, the water level adjusting rod is divided into two sections, one section is provided with a longer external thread (called a threaded section below), the other section is a polished rod (called a polished rod section below), the hose mounting block is in threaded connection with the water level adjusting rod, the diameter of the polished rod section of the water level adjusting rod is smaller than that of the threaded section, the polished rod section is provided with a pin hole, the length of the polished rod section is the depth inserted into the adjusting knob and the height of the knob mounting block, the knob mounting block is fixed on the outer frame, the adjusting knob is provided with a pin hole, the water level adjusting rod is inserted into the adjusting knob, the adjusting knob and the water level adjusting rod are fixed through a pin and are rotated simultaneously, the lower end is clamped on the lower surface of the knob mounting block through a thread end face with the diameter larger than that of the polished rod, so that the water level adjusting rod can only rotate and cannot move up and down. Because the hose and the inner frame form a communicating structure, the height of the outlet of the hose is consistent with the height of the water level in the inner frame, and therefore the rotating water level adjusting rod drives the hose mounting block to move up and down through the threads, the height of the hose mounting block is changed, and the water level in the inner frame is changed accordingly.
When this adjustable bottom wiping arrangement that porcelain bathroom product was used, its principle was: the adjustable bottom wiping device is independently arranged and installed in the green body conveying line, the wiping piece rotating mechanism drives the wiping piece to rotate continuously, the rotating direction of the wiping piece is opposite to the conveying direction of the green body on the green body conveying line, when the bottom of the green body passes through the wiping piece, the rotating wiping piece wipes the bottom of the green body, the lower part of the wiping piece is immersed in the water tank, and the cleaning and water supplementing functions of the wiping piece are realized through continuous rotation and the extrusion effect of the water squeezing roller; according to the water absorption requirement of the wiping piece, the water level height in the water tank can be adjusted through the water level adjusting rod so as to control the water absorption of the wiping piece; according to the cleanliness requirement of the wiping piece, the extrusion amount of the wiping piece by the wringing roller can be adjusted through the adjusting screw on the second mounting seat, so that the extrusion amount of the wiping piece by the wringing roller is adjusted; when the adjustable bottom wiping device is used for blank conveying lines with different height requirements, the height of the water tank and the height of each part inside the water tank can be adjusted through the height adjusting rod.
Compared with the prior art, the utility model, following beneficial effect has:
This adjustable bottom wiping arrangement that pottery bathroom product was used adopts crowded water roller and rotatory complex structural style of wiper to clean the body bottom on the transfer chain, can realize the process of repeated cleaning, absorbing water, crowded water, reaches the device and cleans repeatedly and the purpose of automatically cleaning.
according to the adjustable bottom wiping device for the ceramic sanitary ware product, the mounting position of the wringing roller is adjustable by arranging the adjusting screw and other components on the wringing roller, so that the squeezing force between the wringing roller and the wiping piece can be adjusted, the water content of the wiping piece is changed, the purpose of wiping blanks of different products by using sponges with different water contents is further realized, and the adaptability of equipment is improved; meanwhile, the water content of the wiping piece can be adjusted in time, and the wiping effect of the bottom of the blank body is improved.
This adjustable bottom wiping arrangement that ceramic bathroom product was used sets up hose and water level control pole through the delivery port at the basin, through the height of adjusting the hose, adjusts the height of water level in the basin, consequently can adapt to the wearing and tearing of sponge in the use, when having avoided the sponge to be thicker, the depth of immersion is darker to and when the sponge is thinner, the sponge depth of immersion is shallower problem, when guaranteeing to clean the effect, has also prolonged the life of cleaning element.
This adjustable bottom wiping arrangement that ceramic bathroom product was used when the operation, only need the flow of control water inlet equal the water yield that the wiper consumed and the flow of delivery port, the water inlet lasts the water injection, and delivery port discharge unnecessary water and silt, frit, other impurity etc. can realize real-time moisturizing and trade water, does not need artifical regular water supply and trade water, reduces workman intensity of labour.
drawings
Fig. 1 is a schematic structural diagram of the adjustable bottom wiping device.
Fig. 2 is a schematic structural diagram of the components of the adjustable bottom wiping device after disassembly.
Fig. 3 is a front view of the adjustable bottom wiping device.
Fig. 4 is a view in the direction C of fig. 3.
Fig. 5 is a cross-sectional view a-a of fig. 3.
Fig. 6 is a cross-sectional view B-B of fig. 3.
Detailed Description
The present invention will be described in further detail with reference to examples, but the present invention is not limited thereto.
Examples
An adjustable bottom wiping apparatus for ceramic sanitary products according to the present embodiment, as shown in fig. 1 or fig. 2, includes a supporting portion, a wiping member 1, a wiping member rotating mechanism 3, a wringing roller 2, a wringing roller mounting mechanism 4, a height adjusting mechanism, and a water level adjusting mechanism. The wiping piece is arranged on the supporting part through the wiping piece rotating mechanism, and the wringing roller is arranged on the supporting part through the wringing roller mounting mechanism; the wiper is cylindrical structure, and wringing roller parallel locates wiper one side, and the cross-section excircle of wringing roller is crossing with the cross-section excircle of wiper, and when the wiper rotated promptly, the wringing roller can extrude its surface, and after the wiper crowded part had the moisture of frit, dust or other impurity, absorb moisture in the basin on the supporting part again to realize the wiper and clean repeatedly with the automatically cleaning. The supporting part is also provided with a height adjusting mechanism and a water level adjusting mechanism.
The specific structure of each mechanism is as follows:
As shown in figure 2, the wiping part is a sponge, the wiping part rotating mechanism comprises a roller 5, a rotating shaft 6, a first mounting seat 7 and a power assembly 8, the rotating shaft is arranged at the center of the roller, the wiping part is sleeved on the periphery of the roller, two ends of the rotating shaft are respectively mounted on the supporting part through the first mounting seats, and one end of the rotating shaft is further connected with the power assembly. The power assembly comprises a motor and a speed reducer which are connected, and the motor and the speed reducer are fixedly arranged on the supporting part through corresponding mounting seats. The number of the wiping parts is two, and one side of each wiping part is correspondingly provided with a wringing roller to form a group of wiping components. According to the actual requirement, the number of the wiping components can be adjusted, and when a plurality of groups of wiping components are arranged, all groups of wiping components are arranged on the supporting part in parallel.
As shown in fig. 3 or fig. 6, the wringing roller mounting mechanism includes a roller shaft 9 and a second mounting seat 10, the roller shaft is disposed at the center of the wringing roller, and both ends of the roller shaft are respectively mounted on the supporting portion through the second mounting seat. The second mounting seat is provided with a long hole 10-1 with one open end, the open end of the long hole faces horizontally, a horizontally arranged adjusting screw 11 is arranged at the closed end of the long hole, the end part of the roll shaft is arranged in the long hole, and the tail end of the adjusting screw is contacted with the side wall of the roll shaft. During the use, according to the crowded water volume demand of crowded water roller to wiper member, the mounted position of the roller shaft tip through adjusting screw adjustment crowded water roller in the slot hole to adjust crowded water roller center and wiper member center's distance and change crowded water roller to wiper member's extrusion degree, play the effect of adjusting the sponge water content, avoid the sponge water content too much and influence the wiping effect.
As shown in fig. 2, the support part includes an inner frame 13, an outer frame 14 and a frame 15, the inner frame and the outer frame constitute a water tank, the wiper and the wringing roller are arranged in parallel in the water tank, and the water tank is arranged on the frame. The inner frame is a container with an opening at the upper part, the wiping piece is arranged in the inner frame through the wiping piece rotating mechanism, the wringing roller is arranged in the inner frame through the wringing roller mounting mechanism, and the outer frame is arranged at the periphery of the inner frame and is fixedly connected with the inner frame. Wherein, the frame holds cleaning solution as the main bearing structure of whole adjustable bottom wiping arrangement in the basin to supply the wiper piece to dip in and get the use.
As shown in fig. 1 or fig. 2, a height adjusting rod 16 (as the height adjusting mechanism) is further disposed between the outer frame and the frame, so that the height of the water tank can be adjusted according to actual needs, and the water tank can be adapted to blank conveying lines of different specifications. The specific structure of the height adjusting rod is the same as the structure of an adjusting mechanism commonly used in the field, and the height of the outer frame is adjusted by adjusting the height of the adjusting nut on the adjusting rod.
As shown in fig. 2 or fig. 4, a water inlet 17 is arranged on the side wall of the water tank, a water outlet is arranged at the bottom of the water tank, a hose 18 is arranged on the outer side of the water tank, and a three-way pipe 19 is arranged at the water outlet and connected with the hose through the three-way pipe; wherein, the water inlet is externally connected with a water supply system, the water inlet is kept in a normally open state, and the water outlet pipe is externally connected with a drainage system. The hose is provided with a hose mounting block 22, the hose mounting block is provided with a water level adjusting rod 20, and the end part of the water level adjusting rod is provided with an adjusting knob 21. When the water level in the water tank is adjusted by utilizing the water level adjusting rod, the principle is as follows: one end of the hose is connected with a water outlet of the water tank, the other end of the hose is provided with a hose mounting block, an internal thread is arranged in the hose mounting block, the water level adjusting rod is divided into two sections, one section is provided with a longer external thread (called a threaded section below), the other section is a polished rod (called a polished rod section below), the hose mounting block is in threaded connection with the water level adjusting rod, the diameter of the polished rod section of the water level adjusting rod is smaller than that of the threaded section, the polished rod section is provided with a pin hole, the length of the polished rod section is the depth inserted into the adjusting knob and the height of the knob mounting block 23, the knob mounting block is fixed on the outer frame, the adjusting knob is provided with a pin hole, the water level adjusting rod is inserted into the adjusting knob, the adjusting knob and the water level adjusting rod are fixed through a pin and are rotated simultaneously, the lower end is clamped on the lower surface of the knob mounting block through a thread end face with the diameter larger than that of the polished rod, so that the water level adjusting rod can only rotate and cannot move up and down. Because the hose and the inner frame form a communicating structure, the height of the outlet of the hose is consistent with the height of the water level in the inner frame, and therefore the rotating water level adjusting rod drives the hose mounting block to move up and down through the threads, the height of the hose mounting block is changed, and the water level in the inner frame is changed accordingly.
When the adjustable bottom wiping device for the ceramic bathroom product is used, the principle is as follows: the adjustable bottom wiping device is independently arranged and installed in the green body conveying line, the wiping piece rotating mechanism drives the wiping piece to rotate continuously, the rotating direction of the wiping piece is opposite to the conveying direction of the green body on the green body conveying line, when the bottom of the green body passes through the wiping piece, the rotating wiping piece wipes the bottom of the green body, the lower part of the wiping piece is immersed in the water tank, and the cleaning and water supplementing functions of the wiping piece are realized through continuous rotation and the extrusion effect of the water squeezing roller; according to the water absorption requirement of the wiping piece, the water level height in the water tank can be adjusted through the water level adjusting rod so as to control the water absorption of the wiping piece; according to the cleanliness requirement of the wiping piece, the extrusion amount of the wiping piece by the wringing roller can be adjusted through the adjusting screw on the second mounting seat, so that the extrusion amount of the wiping piece by the wringing roller is adjusted; when the adjustable bottom wiping device is used for blank conveying lines with different height requirements, the height of the water tank and the height of each part inside the water tank can be adjusted through the height adjusting rod.
As described above, the present invention can be realized well, and the above embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention; all equivalent changes and modifications made according to the present invention are intended to be covered by the scope of the claims of the present invention.
Claims (10)
1. An adjustable bottom wiping device for ceramic sanitary products is characterized by comprising a supporting part, a wiping piece rotating mechanism, a wringing roller and a wringing roller mounting mechanism, wherein the wiping piece is mounted on the supporting part through the wiping piece rotating mechanism, and the wringing roller is mounted on the supporting part through the wringing roller mounting mechanism;
The wiper is of a cylindrical structure, the wringing roller is arranged on one side of the wiper in parallel, and the section excircle of the wringing roller is intersected with the section excircle of the wiper.
2. The adjustable bottom wiping device for ceramic sanitary ware products of claim 1, wherein the wiping member is an abrasive member made of soft material.
3. The adjustable bottom wiping device for ceramic sanitary ware products of claim 1, wherein the wiper rotating mechanism comprises a roller, a rotating shaft, a first mounting seat and a power assembly, the rotating shaft is disposed at the center of the roller, the wiper is sleeved on the periphery of the roller, two ends of the rotating shaft are respectively mounted on the supporting portion through the first mounting seat, and one end of the rotating shaft is further connected with the power assembly.
4. The adjustable bottom wiping device for ceramic sanitary ware products as claimed in claim 1, wherein there are two wiping members, and one water squeezing roller is provided on one side of each wiping member.
5. The adjustable bottom wiping device for ceramic sanitary ware products of claim 1, wherein the wringing roller mounting mechanism comprises a roller shaft and a second mounting seat, the roller shaft is disposed at the center of the wringing roller, and two ends of the roller shaft are respectively mounted on the supporting portion through the second mounting seat.
6. The adjustable bottom wiping device for ceramic sanitary wares according to claim 5, wherein said second mounting seat is provided with a slot having an open end, the open end of the slot is horizontally oriented, the closed end of the slot is provided with a horizontally disposed adjusting screw, the end of the roll shaft is disposed in the slot, and the end of the adjusting screw contacts with the side wall of the roll shaft.
7. The adjustable bottom wiping device for ceramic sanitary ware products of claim 1, wherein the supporting portion comprises a water tank and a frame, the wiping member and the wringing roller are disposed in parallel in the water tank, and the water tank is disposed on the frame.
8. The adjustable bottom wiping device for ceramic sanitary ware products of claim 7, wherein the water tank comprises an inner frame and an outer frame, the inner frame is a container with an upper opening, the wiping member is installed in the inner frame through the wiping member rotating mechanism, the wringing roller is installed in the inner frame through the wringing roller installing mechanism, and the outer frame is arranged on the outer periphery of the inner frame and is fixedly connected with the inner frame.
9. The adjustable bottom wiping device for ceramic sanitary wares according to claim 8, wherein a height adjustment rod is further disposed between the outer frame and the frame.
10. The adjustable bottom wiping device for ceramic sanitary ware products of claim 7, wherein the side wall of the water tank is provided with a water inlet, the bottom of the water tank is provided with a water outlet, the outside of the water tank is provided with a hose, and the water outlet is connected with the hose through a three-way pipe;
The hose is provided with a hose mounting block, and the hose mounting block is provided with a water level adjusting rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920179285.8U CN209755592U (en) | 2019-01-31 | 2019-01-31 | Adjustable bottom wiping device for ceramic bathroom products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920179285.8U CN209755592U (en) | 2019-01-31 | 2019-01-31 | Adjustable bottom wiping device for ceramic bathroom products |
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| Publication Number | Publication Date |
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| CN209755592U true CN209755592U (en) | 2019-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920179285.8U Active CN209755592U (en) | 2019-01-31 | 2019-01-31 | Adjustable bottom wiping device for ceramic bathroom products |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111410561A (en) * | 2020-04-30 | 2020-07-14 | 广东汇博机器人技术有限公司 | Closestool bottom cleaning machine combined system |
| CN111420941A (en) * | 2020-04-30 | 2020-07-17 | 广东汇博机器人技术有限公司 | Bottom wiping device of closestool |
-
2019
- 2019-01-31 CN CN201920179285.8U patent/CN209755592U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111410561A (en) * | 2020-04-30 | 2020-07-14 | 广东汇博机器人技术有限公司 | Closestool bottom cleaning machine combined system |
| CN111420941A (en) * | 2020-04-30 | 2020-07-17 | 广东汇博机器人技术有限公司 | Bottom wiping device of closestool |
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