CN209738205U - A molded product release structure - Google Patents

A molded product release structure Download PDF

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Publication number
CN209738205U
CN209738205U CN201822250239.0U CN201822250239U CN209738205U CN 209738205 U CN209738205 U CN 209738205U CN 201822250239 U CN201822250239 U CN 201822250239U CN 209738205 U CN209738205 U CN 209738205U
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push tube
forming
inner core
outer mold
molded product
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CN201822250239.0U
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郭玉勇
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WUXI GAOSHENG FORMING TECHNOLOGY Co Ltd
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WUXI GAOSHENG FORMING TECHNOLOGY Co Ltd
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Abstract

本实用新型提供一种成型产品脱模结构,其可以无损伤的对成型产品进行脱模操作,产品的良品率较高。其包括由外模、成型内型芯、成型螺旋型腔,其还包括卸料推管,所述成型螺旋型腔由所述外模、成型内型芯、卸料推管围成,所述卸料推管套装于所述成型内型芯的外部、二者之间间隙配合,所述卸料推管的底部安装于顶出结构,所述卸料推管的管顶端部为成型螺旋型腔的底部,所述卸料推管顶出行程和所述成型螺旋型腔成型的产品高度匹配;所述外模连接旋转驱动装置。

The utility model provides a demoulding structure for a molded product, which can perform mold demoulding operation on the molded product without damage, and has a high yield rate of the product. It includes an outer mold, a forming inner core, and a forming spiral cavity, and also includes a discharge push tube, and the forming spiral cavity is surrounded by the external mold, the forming inner core, and the discharge push tube. The unloading push tube is set on the outside of the forming inner core, and there is a clearance fit between the two. The bottom of the unloading push tube is installed on the ejection structure, and the top end of the unloading push tube is a forming spiral At the bottom of the cavity, the ejection stroke of the unloading push tube matches the height of the product formed in the forming spiral cavity; the outer mold is connected to a rotary drive device.

Description

一种成型产品脱模结构A molded product release structure

技术领域technical field

本实用新型涉及注塑模具技术领域,具体为一种成型产品脱模结构。The utility model relates to the technical field of injection molds, in particular to a demoulding structure for molded products.

背景技术Background technique

电动传动蜗杆是较为常见的零件,蜗杆分内螺旋线和外螺旋线,根据不同的用途,有不同的产品结构。在注塑成型的时候,采用对应的型腔即可。外螺旋线螺纹的螺杆在注塑成型后,需要对成型后的产品进行脱模,现有技术中大多采用顶针将成型后的产品顶出,这种硬脱模的方式会损伤蜗杆的外表面的螺纹,导致产品废品率较高。The electric drive worm is a relatively common part. The worm is divided into an inner helix and an outer helix. According to different uses, there are different product structures. During injection molding, the corresponding cavity can be used. After the screw with external helical thread is injection molded, the molded product needs to be demolded. In the prior art, most of the molded products are ejected with ejector pins. This hard demoulding method will damage the outer surface of the worm. thread, leading to a high product reject rate.

发明内容Contents of the invention

为了解决现有技术中对成型产品脱模的时候损伤产品导致废品率高的问题,本实用新型提供一种成型产品脱模结构,其可以无损伤的对成型产品进行脱模操作,产品的良品率较高。In order to solve the problem in the prior art that the product is damaged when the molded product is demoulded, resulting in a high reject rate, the utility model provides a molded product demoulding structure, which can perform demoulding operation on the molded product without damage, and the product is of good quality. The rate is higher.

本实用新型的结构是这样的:其包括由外模、成型内型芯、成型螺旋型腔,其特征在于:其还包括卸料推管,所述成型螺旋型腔由所述外模、成型内型芯、卸料推管围成,所述卸料推管套装于所述成型内型芯的外部、二者之间间隙配合,所述卸料推管的底部安装于顶出结构,所述卸料推管的管顶端部为成型螺旋型腔的底部,所述卸料推管顶出行程和所述成型螺旋型腔成型的产品高度匹配;所述外模连接旋转驱动装置。The structure of the utility model is as follows: it includes an outer mold, a forming inner core, and a forming spiral cavity; The inner mold core and the discharge push tube are enclosed, and the discharge push tube is set on the outside of the forming inner core, and there is a clearance fit between the two, and the bottom of the discharge push tube is installed on the ejection structure. The top end of the unloading push tube is the bottom of the forming spiral cavity, and the ejection stroke of the unloading push tube matches the height of the product formed by the forming spiral cavity; the outer mold is connected to a rotating drive device.

其进一步特征在于:It is further characterized by:

所述旋转驱动装置包括齿条、主齿轮,其还包括与所述主齿轮啮合的从齿轮,所述从齿轮套接在所述外模的外侧壁,所述齿条的齿面与所述主齿轮的转动轴啮合,所述齿条通过气缸驱动做直线运动;The rotary driving device includes a rack, a main gear, and a slave gear meshed with the master gear, the slave gear is sleeved on the outer wall of the outer mold, and the tooth surface of the rack is in contact with the The rotating shaft of the main gear meshes, and the rack is driven by the cylinder to make a linear motion;

所述顶出结构为推板。The ejection structure is a push plate.

本实用新型提供的一种成型产品脱模结构,产品位于成型内型芯和成型螺旋型腔之间的卸料推管上端面上,卸料的时候,旋转装置驱动成型螺旋型腔沿轴向向下旋转直至完全露出产品,顶出装置推动卸料推管向上滑动,把产品向上顶出直至从所述成型内型芯上端掉落;整个过程中,脱模结构不会对成型后的产品外表面产生任何硬性操作,也即是不会对产品的外表面产生任何损伤,提高了产品的良品率。The utility model provides a molding product demoulding structure. The product is located on the upper end surface of the unloading push tube between the molding inner core and the molding spiral cavity. When unloading, the rotating device drives the molding spiral cavity along the axial direction. Rotate downward until the product is completely exposed, and the ejector device pushes the discharge push tube to slide upward, and the product is ejected upward until it falls from the upper end of the inner core; during the whole process, the demoulding structure will not affect the formed product No hard operation occurs on the outer surface, that is, no damage will be caused to the outer surface of the product, which improves the yield of the product.

附图说明Description of drawings

图1为脱模结构的整体结构示意图;Fig. 1 is the overall structure schematic diagram of demoulding structure;

图2为脱模前A处的剖面结构示意图;Fig. 2 is a schematic diagram of the cross-sectional structure at A before demoulding;

图3为脱模中A处的剖面结构示意图;Fig. 3 is the sectional structure schematic diagram of place A in demoulding;

图4为脱模后A处的剖面结构示意图。Fig. 4 is a schematic diagram of a cross-sectional structure at A after demoulding.

具体实施方式Detailed ways

如图1~图4所示,本实用新型包括外模2、成型内型芯7,外模2外部设置有支撑套3,所述成型螺旋型腔由所述外模2、成型内型芯7、卸料推管8围成,所述卸料推管8套装于所述成型内型芯7的外部、二者之间间隙配合,所述卸料推管8的底部安装于顶出结构,所述卸料推管8的管顶端部为成型螺旋型腔的底部,所述卸料推管8顶出行程和所述成型螺旋型腔成型的产品1的高度匹配;所述外模2连接旋转驱动装置;卸料推管8在顶出装置的驱动下沿着轴向向上滑动;成型内型芯7底端固定,外模2在旋转驱动装置的驱动下沿轴向旋转运动;旋转驱动装置包括齿条6,齿条6通过齿条支撑部件10安装在底座11,主齿轮5通过传动轴以及轴承安装在底座11上,其还包括与主齿轮5啮合的从齿轮4,从齿轮4套接在外模2外侧壁,从齿轮4和外模2通过支撑座安装在底座11上,齿条6的齿面与主齿轮5的转动轴啮合,齿条6通过气缸驱动做直线运动;顶出装置为推板(附图中未标出),推板安装在卸料推管8底端。As shown in Figures 1 to 4, the utility model includes an outer mold 2 and a molding inner core 7, the outer mold 2 is provided with a support sleeve 3, and the forming spiral cavity is composed of the outer mold 2 and the molding inner core. 7. Surrounded by a discharge push tube 8, the discharge push tube 8 is set on the outside of the forming inner core 7, and there is a gap between the two, and the bottom of the discharge push tube 8 is installed on the ejection structure , the top end of the discharge push tube 8 is the bottom of the forming spiral cavity, and the ejection stroke of the discharge push tube 8 matches the height of the product 1 formed by the forming spiral cavity; the outer mold 2 Connect the rotary drive device; the unloading push tube 8 slides upward in the axial direction under the drive of the ejector device; the bottom end of the forming inner core 7 is fixed, and the outer mold 2 rotates in the axial direction under the drive of the rotary drive device; The driving device includes a rack 6, the rack 6 is installed on the base 11 through the rack support part 10, the main gear 5 is installed on the base 11 through a transmission shaft and a bearing, and it also includes a slave gear 4 meshing with the main gear 5, and the slave gear 4 is socketed on the outer wall of the outer mold 2, the slave gear 4 and the outer mold 2 are installed on the base 11 through the support seat, the tooth surface of the rack 6 meshes with the rotating shaft of the main gear 5, and the rack 6 is driven by the cylinder to make a linear motion; The ejector is a push plate (not marked in the accompanying drawings), and the push plate is installed at the bottom of the discharge push tube 8.

如图2所示,成型产品1位于所述外模2、成型内型芯7、卸料推管8围成的成型螺旋腔内。开模时,气缸带动齿条6做直线运动,齿条6带动主动轮5转动,进而带动从动轮4转动,因为从动轮4时固定连接在成型螺旋型腔2外表面的,所以成型螺旋型腔2会随之旋转;成型内型芯7的底端固定,卸料推管8底端固定在模具推板上,所以开模时成型螺旋型腔2在旋转旋转装置带动下在旋转轴的轴向的向下运动,当外模2的螺纹与产品1的外表面完全脱离之后,气缸7停止,如图3所示;此时推板向上运动,推动卸料推管8向上运动,产品1也随之向上运动直至产品1完全与成型内型芯7脱离,如图4所示,完成了脱模的操作。As shown in FIG. 2 , the formed product 1 is located in the forming spiral cavity surrounded by the outer mold 2 , the forming inner core 7 and the unloading push tube 8 . When the mold is opened, the cylinder drives the rack 6 to move in a straight line, the rack 6 drives the driving wheel 5 to rotate, and then drives the driven wheel 4 to rotate, because the driven wheel 4 is fixedly connected to the outer surface of the forming spiral cavity 2, so the forming spiral The cavity 2 will rotate accordingly; the bottom end of the forming inner core 7 is fixed, and the bottom end of the discharge push tube 8 is fixed on the mold push plate, so when the mold is opened, the forming spiral cavity 2 is driven by the rotating rotating device in the direction of the rotating shaft. Axial downward movement, when the thread of the outer mold 2 is completely separated from the outer surface of the product 1, the cylinder 7 stops, as shown in Figure 3; at this time, the push plate moves upward, pushing the unloading push tube 8 upward, and the product 1 also moves upwards thereupon until the product 1 is completely separated from the molding inner core 7, as shown in Figure 4, and the demoulding operation is completed.

使用本实用新型的技术方案后,脱模结构通过旋转旋转装置带动成型螺旋型腔2旋转,使成型螺旋型腔2与产品脱离,通过顶针推动卸料推管8进而推动产品1的底端,使产品1与成型内型芯7脱离,整个过程中,不会对产品外表面的螺旋线产生任何损伤,保证了产品的精度,提高了良品率,且本脱模结构的结构简单,适于工业应用。After using the technical solution of the utility model, the demoulding structure drives the forming spiral cavity 2 to rotate through the rotating rotating device, so that the forming spiral cavity 2 is separated from the product, and the ejector pin pushes the unloading push tube 8 and then pushes the bottom end of the product 1, The product 1 is separated from the molding inner core 7. During the whole process, no damage will be caused to the helix on the outer surface of the product, which ensures the accuracy of the product and improves the rate of good products. Moreover, the demoulding structure has a simple structure and is suitable for industrial applications.

Claims (3)

1.一种成型产品脱模结构,其包括由外模、成型内型芯、成型螺旋型腔,其特征在于:其还包括卸料推管,所述成型螺旋型腔由所述外模、成型内型芯、卸料推管围成,所述卸料推管套装于所述成型内型芯的外部、二者之间间隙配合,所述卸料推管的底部安装于顶出结构,所述卸料推管的管顶端部为成型螺旋型腔的底部,所述卸料推管顶出行程和所述成型螺旋型腔成型的产品高度匹配;所述外模连接旋转驱动装置。1. A molded product demoulding structure, which comprises an outer mold, a molding inner core, and a molding spiral cavity, characterized in that: it also includes a discharge push tube, and the molding spiral cavity is formed by the outer mold, Forming the inner core and the discharge push tube, the discharge push tube is set on the outside of the forming inner core, and there is a clearance fit between the two, the bottom of the discharge push tube is installed on the ejection structure, The top end of the unloading push tube is the bottom of the forming spiral cavity, and the ejection stroke of the unloading push tube matches the height of the product formed by the forming spiral cavity; the outer mold is connected to a rotating drive device. 2.根据权利要求1所述一种成型产品脱模结构,其特征在于:所述旋转驱动装置包括齿条、主齿轮,其还包括与所述主齿轮啮合的从齿轮,所述从齿轮套接在所述外模的外侧壁,所述齿条的齿面与所述主齿轮的转动轴啮合,所述齿条通过气缸驱动做直线运动。2. A molded product demoulding structure according to claim 1, characterized in that: said rotary driving device includes a rack and a master gear, and also includes a slave gear meshed with said master gear, said slave gear sleeve Connected to the outer wall of the outer mold, the tooth surface of the rack meshes with the rotation shaft of the main gear, and the rack is driven by a cylinder to move linearly. 3.根据权利要求1所述一种成型产品脱模结构,其特征在于:所述顶出结构为推板。3. The molded product demoulding structure according to claim 1, wherein the ejection structure is a push plate.
CN201822250239.0U 2018-12-29 2018-12-29 A molded product release structure Expired - Fee Related CN209738205U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115262290A (en) * 2022-06-15 2022-11-01 桐乡恒益纸塑有限公司 Method for quickly forming chemical fiber paper tube

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115262290A (en) * 2022-06-15 2022-11-01 桐乡恒益纸塑有限公司 Method for quickly forming chemical fiber paper tube
CN115262290B (en) * 2022-06-15 2024-09-13 桐乡恒益纸塑有限公司 Chemical fiber paper tube rapid forming method

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Granted publication date: 20191206