CN209737979U - Energy-conserving blendor for ready-mixed concrete - Google Patents
Energy-conserving blendor for ready-mixed concrete Download PDFInfo
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- CN209737979U CN209737979U CN201822155614.3U CN201822155614U CN209737979U CN 209737979 U CN209737979 U CN 209737979U CN 201822155614 U CN201822155614 U CN 201822155614U CN 209737979 U CN209737979 U CN 209737979U
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- 238000002156 mixing Methods 0.000 claims abstract description 60
- 238000003756 stirring Methods 0.000 claims abstract description 10
- 230000001681 protective effect Effects 0.000 claims description 11
- 239000007921 spray Substances 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 7
- 239000004615 ingredient Substances 0.000 abstract description 3
- 230000014759 maintenance of location Effects 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- -1 admixtures Substances 0.000 description 1
- 239000012615 aggregate Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
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- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
本实用新型公开了一种节能预拌混凝土用混料机,包括底座和混合罐,底座顶部外壁的四角均设置有一号液压缸,且每两个一号液压缸的顶端设置有同一个连接座,两个所述连接座的一侧外壁通过螺栓固定于混合罐的一侧外壁,所述混合罐顶部外壁的两侧均设置有进料罐,且进料罐的底部外壁设置有进料管,进料管的底端插接于混合罐的顶部内壁,进料管的外壁通过卡箍卡接有阀门,所述混合罐的两侧内壁通过轴承固定有同一个转动杆,且转动杆的外壁设置有三至五个等距离环形分布的混合杆。本实用新型能够分开按比例配料,提高了混凝土混料质量,月牙形的搅拌齿增加了搅拌密度,提高了混合的均匀度,能够降低物料粘接存留,极大程度的降低了资源浪费。
The utility model discloses a mixer for energy-saving ready-mixed concrete, which comprises a base and a mixing tank. A No. 1 hydraulic cylinder is arranged at the four corners of the outer wall of the top of the base, and the tops of every two No. 1 hydraulic cylinders are provided with the same connecting seat. , one side outer wall of the two connecting seats is fixed to one side outer wall of the mixing tank by bolts, the two sides of the top outer wall of the mixing tank are provided with a feed tank, and the bottom outer wall of the feed tank is provided with a feed pipe , the bottom end of the feeding pipe is plugged into the top inner wall of the mixing tank, the outer wall of the feeding pipe is clamped with a valve through a clamp, the inner walls of both sides of the mixing tank are fixed with the same rotating rod through bearings, and the rotating rod The outer wall is provided with three to five equidistant circularly distributed mixing rods. The utility model can separate and proportion ingredients, improve the quality of concrete mixing, and the crescent-shaped stirring teeth increase the mixing density, improve the uniformity of mixing, reduce the adhesion and retention of materials, and greatly reduce the waste of resources.
Description
技术领域technical field
本实用新型涉及混料机技术领域,尤其涉及一种节能预拌混凝土用混料机。The utility model relates to the technical field of mixers, in particular to an energy-saving mixer for ready-mixed concrete.
背景技术Background technique
预拌混凝土是指由水泥、集料、水以及根据需要掺入的外加剂、矿物掺合料等成分按一定比例在搅拌站经计量、拌制后出售的,并采用运输车在规定时间内运至使用地点的混凝土拌合物,混凝土集中搅拌有利于采用先进的工艺技术,实行专业化生产管理。Ready-mixed concrete refers to cement, aggregates, water, admixtures, mineral admixtures and other ingredients that are mixed according to the needs according to a certain proportion and sold at the mixing station after being measured and mixed. For the concrete mixture transported to the place of use, the centralized mixing of concrete is conducive to the adoption of advanced technology and the implementation of professional production management.
目前,在混合预拌混凝土时,需要达到混合充分和节约人力物力的效果,现有的预拌混凝土用混料机存在混合不充分的缺点,且设备使用后内部粘附大量混凝土原料凝固后会很难清洗,而且会严重影响设备的使用寿命。At present, when mixing ready-mixed concrete, it is necessary to achieve the effect of sufficient mixing and saving manpower and material resources. The existing mixers for ready-mixed concrete have the disadvantage of insufficient mixing, and after the equipment is used, a large amount of concrete raw materials adhere to the inside and will be damaged after solidification. It is difficult to clean and can seriously affect the service life of the equipment.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种节能预拌混凝土用混料机。The purpose of the utility model is to solve the shortcomings in the prior art, and propose an energy-saving ready-mixed concrete mixer.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种节能预拌混凝土用混料机,包括底座和混合罐,底座顶部外壁的四角均设置有一号液压缸,且每两个一号液压缸的顶端设置有同一个连接座,两个所述连接座的一侧外壁通过螺栓固定于混合罐的一侧外壁,所述混合罐顶部外壁的两侧均设置有进料罐,且进料罐的底部外壁设置有进料管,进料管的底端插接于混合罐的顶部内壁,进料管的外壁通过卡箍卡接有阀门,所述混合罐的两侧内壁通过轴承固定有同一个转动杆,且转动杆的外壁设置有三至五个等距离环形分布的混合杆,混合杆的外壁设置有搅拌齿,搅拌齿为“月牙”形结构,所述混合罐的底部外壁开有开口,且开口的内壁设置有下料斗,下料斗的两侧外壁均开有下料口,所述混合罐的顶部外壁开有二号开口,且二号开口的内壁通过螺钉固定有防护罩,且防护罩的内顶部设置有进水管,进水管的底端设置有喷淋盘,喷淋盘的底端外壁设置有喷淋头。An energy-saving mixer for ready-mixed concrete, comprising a base and a mixing tank, a No. 1 hydraulic cylinder is provided at the four corners of the top outer wall of the base, and the top of every two No. 1 hydraulic cylinders is provided with the same connecting seat. One side of the outer wall of the connecting seat is fixed to one side of the mixing tank by bolts. Both sides of the top outer wall of the mixing tank are provided with feeding tanks, and the bottom outer wall of the feeding tank is provided with feeding pipes. The bottom end is plugged into the top inner wall of the mixing tank, the outer wall of the feed pipe is clamped with a valve through a clamp, the inner walls of both sides of the mixing tank are fixed with the same rotating rod through bearings, and the outer wall of the rotating rod is provided with three to five Mixing rods distributed in an equidistant ring, the outer wall of the mixing rod is provided with stirring teeth, the stirring teeth are "crescent" shaped structure, the bottom outer wall of the mixing tank has an opening, and the inner wall of the opening is provided with a lower hopper, the lower hopper The outer walls on both sides are provided with feeding openings, the top outer wall of the mixing tank has a No. 2 opening, and the inner wall of the No. 2 opening is fixed with a protective cover by screws, and the inner top of the protective cover is provided with a water inlet pipe. The bottom end is provided with a spray plate, and the outer wall of the bottom end of the spray plate is provided with a spray head.
优选的,所述防护罩的底端开有三号开口,且三号开口的内壁滑动连接有电控弧形门。Preferably, a No. 3 opening is opened at the bottom of the protective cover, and an electronically controlled arc door is slidably connected to the inner wall of the No. 3 opening.
优选的,所述混合罐的一侧外壁通过螺钉固定有驱动箱,且驱动箱的两侧内壁通过螺钉固定有同一个支撑台。Preferably, the drive box is fixed to the outer wall of one side of the mixing tank by screws, and the same support platform is fixed to the inner walls of both sides of the drive box by screws.
优选的,所述支撑台的顶部外壁通过螺钉固定有电机,且电机的输出轴通过皮带与转动轴形成传动配合。Preferably, the top outer wall of the support table is fixed with a motor by screws, and the output shaft of the motor forms a transmission fit with the rotating shaft through a belt.
优选的,所述混合罐两侧内壁的顶部均设置有一号内台,且一号内台的竖截面为三角形结构,三角形的斜边朝下。Preferably, a No. 1 inner platform is provided on the top of the inner walls on both sides of the mixing tank, and the vertical section of the No. 1 inner platform is a triangular structure with the hypotenuse of the triangle facing downward.
优选的,所述混合罐两侧内壁的底部均设置有二号内台,且二号内台的竖截面为三角形结构,三角形的斜边朝上。Preferably, the bottom of the inner wall on both sides of the mixing tank is provided with a No. 2 inner platform, and the vertical section of the No. 2 inner platform is a triangular structure with the hypotenuse of the triangle facing upward.
优选的,所述下料斗的底部内壁通过螺钉固定有二号液压缸,且二号液压缸的顶端通过螺钉固定有挡台,挡台的竖截面为等腰三角形结构。Preferably, the No. 2 hydraulic cylinder is fixed to the inner wall of the bottom of the lower hopper by screws, and the top of the No. 2 hydraulic cylinder is fixed to a block by screws, and the vertical section of the block is an isosceles triangle structure.
优选的,所述电机连接有开关,且开关连接有电源,一号液压缸和二号液压缸均连接有液压系统。Preferably, the motor is connected to a switch, and the switch is connected to a power supply, and the No. 1 hydraulic cylinder and the No. 2 hydraulic cylinder are both connected to a hydraulic system.
本实用新型的有益效果为:The beneficial effects of the utility model are:
1、通过设置进料罐,能够分开按比例配料,提高混凝土混料质量,且安装混合杆和搅拌齿,月牙形的搅拌齿增加了搅拌密度,提高了混合的均匀度。1. By setting the feed tank, the ingredients can be divided and proportioned to improve the quality of concrete mixing, and the mixing rod and stirring teeth are installed. The crescent-shaped stirring teeth increase the mixing density and improve the uniformity of mixing.
2、通过设置一号液压缸,能够自由调节下料斗的高度,方便不同的储料装置下料,同时二号液压缸,能够自由升降三角形结构挡台,能够将混合后的原料通过两边的下料口下料。2. By setting the No. 1 hydraulic cylinder, the height of the lower hopper can be freely adjusted to facilitate the feeding of different storage devices. At the same time, the No. 2 hydraulic cylinder can freely lift the triangular structure block, and can pass the mixed raw materials through the lower hoppers on both sides. Feeding mouth.
3、通过设置斜边朝下的一号内台和斜边朝上的二号内台,能够降低物料粘接存留,极大程度的降低了资源浪费,同时安装喷淋头和喷淋盘,能够在下料完成后,连接水源进行冲洗,方便罐体清洁,提高了养护效果,降低了维修费用。3. By setting the No. 1 inner platform with the oblique side facing down and the No. 2 inner platform with the oblique side facing up, the retention of materials can be reduced, and the waste of resources is greatly reduced. After the blanking is completed, it can be connected to the water source for flushing, which facilitates the cleaning of the tank body, improves the maintenance effect, and reduces the maintenance cost.
4、通过设置防护罩和电控弧形门,能够在混合时避免混凝土混料时喷淋头堵塞的现象发生。4. By setting a protective cover and an electric control arc door, it is possible to avoid the clogging of the sprinkler head during concrete mixing.
附图说明Description of drawings
图1为本实用新型提出的一种节能预拌混凝土用混料机的结构示意图;Fig. 1 is the structural representation of a kind of energy-saving ready-mixed concrete mixer that the utility model proposes;
图2为本实用新型提出的一种节能预拌混凝土用混料机的防护罩结构示意图;Fig. 2 is the protective cover structural representation of a kind of energy-saving ready-mixed concrete mixer that the utility model proposes;
图3为本实用新型提出的一种节能预拌混凝土用混料机的结构主视图。Fig. 3 is a structural front view of an energy-saving ready-mixed concrete mixer proposed by the utility model.
图中:1-底座、2-一号液压缸、3-混合罐、4-连接座、5-一号内台、6-进料罐、7-阀门、8-进水管、9-进料管、10-混合杆、11-搅拌齿、12-二号内台、13-挡台、14-二号液压缸、15-下料斗、16-下料口、17-电控弧形门、18-喷淋盘、19-喷淋头、20-防护罩、21-驱动箱、22-电机、23-支撑台。In the figure: 1-base, 2-hydraulic cylinder No. 1, 3-mixing tank, 4-connecting seat, 5-inner platform No. 1, 6-feeding tank, 7-valve, 8-inlet pipe, 9-feeding Pipe, 10-mixing rod, 11-stirring tooth, 12-inner platform No. 2, 13-block platform, 14-hydraulic cylinder No. 2, 15-loading hopper, 16-feeding port, 17-electrically controlled arc door, 18-spray disc, 19-spray head, 20-protective cover, 21-drive box, 22-motor, 23-support table.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、 “外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation , are constructed and operated in a specific orientation and therefore cannot be construed as limiting the invention.
参照图1-3,一种节能预拌混凝土用混料机,包括底座1和混合罐3,底座1顶部外壁的四角均通过螺栓固定有一号液压缸2,且每两个一号液压缸2的顶端通过螺栓固定有同一个连接座4,两个连接座4的一侧外壁通过螺栓固定于混合罐3的一侧外壁,混合罐3顶部外壁的两侧均通过螺栓固定有进料罐6,且进料罐6的底部外壁插接有进料管9,进料管9的底端插接于混合罐3的顶部内壁,进料管9的外壁通过卡箍卡接有阀门7,混合罐3的两侧内壁通过轴承固定有同一个转动杆,且转动杆的外壁焊接有三至五个等距离环形分布的混合杆10,混合杆10的外壁焊接有搅拌齿11,搅拌齿11为“月牙”形结构,混合罐3的底部外壁开有开口,且开口的内壁通过螺栓固定有下料斗15,下料斗15的两侧外壁均开有下料口16,混合罐3的顶部外壁开有二号开口,且二号开口的内壁通过螺钉固定有防护罩20,且防护罩20的内顶部插接有进水管8,进水管8的底端插接有喷淋盘18,喷淋盘18的底端外壁插接有喷淋头19。Referring to Figures 1-3, an energy-saving ready-mixed concrete mixer includes a base 1 and a mixing tank 3. The four corners of the top outer wall of the base 1 are fixed with a No. 1 hydraulic cylinder 2 by bolts, and every two No. 1 hydraulic cylinders 2 The top of the top of the mixing tank 3 is fixed with the same connecting seat 4 by bolts, and the outer walls of one side of the two connecting seats 4 are fixed to the outer wall of one side of the mixing tank 3 by bolts, and the two sides of the outer wall of the top of the mixing tank 3 are fixed with feed tanks 6 by bolts. , and the bottom outer wall of the feed tank 6 is plugged with a feed pipe 9, the bottom end of the feed pipe 9 is plugged into the top inner wall of the mixing tank 3, and the outer wall of the feed pipe 9 is clamped with a valve 7 through a clamp. The inner walls of both sides of the tank 3 are fixed with the same rotating rod through bearings, and the outer wall of the rotating rod is welded with three to five equidistant circularly distributed mixing rods 10, and the outer wall of the mixing rod 10 is welded with stirring teeth 11, which are " The outer wall of the bottom of the mixing tank 3 has an opening, and the inner wall of the opening is fixed with a lower hopper 15 by bolts. No. 2 opening, and the inner wall of the No. 2 opening is fixed with a protective cover 20 by screws, and the inner top of the protective cover 20 is plugged with a water inlet pipe 8, and the bottom end of the water inlet pipe 8 is plugged with a spray plate 18, and the spray plate 18 The outer wall of the bottom end is plugged with a shower head 19.
本实用新型中,防护罩20的底端开有三号开口,且三号开口的内壁滑动连接有电控弧形门17,三号开口的两侧内壁均粘接有刷块,能够清刷电控弧形门17上粘附的混凝土混合料,混合罐3的一侧外壁通过螺钉固定有驱动箱21,且驱动箱21的两侧内壁通过螺钉固定有同一个支撑台23,支撑台23的顶部外壁通过螺钉固定有电机22,且电机22的输出轴通过皮带与转动轴形成传动配合,混合罐3两侧内壁的顶部均焊接有一号内台5,且一号内台5的竖截面为三角形结构,三角形的斜边朝下,混合罐3两侧内壁的底部均焊接有二号内台12,且二号内台12的竖截面为三角形结构,三角形的斜边朝上,下料斗15的底部内壁通过螺钉固定有二号液压缸14,且二号液压缸14的顶端通过螺钉固定有挡台13,挡台13的竖截面为等腰三角形结构,电机连接有开关,且开关连接有电源,一号液压缸2和二号液压缸14均连接有液压系统。In the utility model, there is a No. 3 opening at the bottom of the protective cover 20, and the inner wall of the No. 3 opening is slidably connected with an electric control arc door 17. The inner walls of both sides of the No. 3 opening are bonded with brush blocks, which can clean the electrical appliances. Control the concrete mixture adhered on the curved door 17, the one side outer wall of the mixing tank 3 is fixed with a drive box 21 by screws, and the inner walls of both sides of the drive box 21 are fixed with the same support platform 23 by screws, the support platform 23 The top outer wall is fixed with a motor 22 by screws, and the output shaft of the motor 22 forms a transmission fit with the rotating shaft through a belt. The top of the inner wall on both sides of the mixing tank 3 is welded with a No. 1 inner platform 5, and the vertical section of the No. 1 inner platform 5 is Triangular structure, the hypotenuse of the triangle is facing downward, the bottom of the inner wall on both sides of the mixing tank 3 is welded with No. 2 inner platform 12, and the vertical section of the No. No. 2 hydraulic cylinder 14 is fixed on the inner wall of the bottom of the bottom by screws, and the top of No. 2 hydraulic cylinder 14 is fixed with block 13 by screws. The vertical section of block 13 is an isosceles triangle structure. The motor is connected with a switch, and the switch is connected with a The power supply, No. 1 hydraulic cylinder 2 and No. 2 hydraulic cylinder 14 are all connected with a hydraulic system.
工作原理:通过进料罐6进行配料,并打开阀门7下料,启动电机22带动混合杆10转动,月牙形的搅拌齿11增大了搅拌密度,提高了搅拌的均匀性,混合均匀后,启动一号液压缸2调节设备的高度至合适位置,在下料斗15的两侧放置储料装置,二号液压缸14工作,下拉挡台13,物料从两侧的下料口16排出,将进水管8连接水泵和水源,电控弧形门17打开将即可对混合罐3进行冲刷清洗,提高养护效果。Working principle: batching is carried out through the feeding tank 6, and the valve 7 is opened to discharge the material. The motor 22 drives the mixing rod 10 to rotate. The crescent-shaped stirring teeth 11 increase the mixing density and improve the uniformity of mixing. After mixing evenly, Start the No. 1 hydraulic cylinder 2 to adjust the height of the equipment to a suitable position, place a material storage device on both sides of the lower hopper 15, the No. 2 hydraulic cylinder 14 works, pull down the block 13, and the material is discharged from the lower material opening 16 on both sides, and the feeding The water pipe 8 is connected to the water pump and the water source. When the electric control arc door 17 is opened, the mixing tank 3 can be washed and cleaned to improve the maintenance effect.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
Claims (8)
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CN201822155614.3U CN209737979U (en) | 2018-12-21 | 2018-12-21 | Energy-conserving blendor for ready-mixed concrete |
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CN110877409A (en) * | 2019-12-11 | 2020-03-13 | 曹元国 | Annular stirring concrete processing equipment |
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CN110877409A (en) * | 2019-12-11 | 2020-03-13 | 曹元国 | Annular stirring concrete processing equipment |
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