Novel glazed tile forming device
Technical Field
the utility model relates to a tile production technical field, in particular to novel glazed tiles shaping device.
background
In the prior art, the glazed tiles are pressed into strip-shaped glazed tile blanks by a vacuum extruder, and the glazed tile blanks are manually cut and then sent into an oil pressure device to be finally pressed and formed according to the shapes of an upper die and a lower die; the number of people needing to participate in the whole glazed tile processing process is large, the labor intensity in the production process is high, the production efficiency is low, and the potential safety hazard is great; along with the increase of glazed tiles ' demand, current production system has received the challenge, because artifical processes such as need transport, drench oil, cutting and putting things in good order, artifical the participation of making entire system's production efficiency unstable, efficiency also can't satisfy current production market demand simultaneously.
SUMMERY OF THE UTILITY MODEL
Therefore, to foretell problem, the utility model provides a simple structure, reduce the cost of labor, improve production efficiency, reduce workman intensity of labour, reduction in production cost's novel glazed tiles forming device.
In order to solve the technical problem, the utility model discloses take following scheme: a novel glazed tile forming device comprises a PLC (programmable logic controller), a vacuum extruder, a blank oil spraying mechanism, a blank cutting mechanism, a first die forming mechanism and a second die forming mechanism, wherein the vacuum extruder is used for continuously extruding and forming strip-shaped glazed tile blanks, the blank oil spraying mechanism sprays lubricating oil for the strip-shaped glazed tile blanks, the blank cutting mechanism cuts the strip-shaped glazed tile blanks, the first die forming mechanism and the second die forming mechanism are used for die forming the cut glazed tile blanks, the novel glazed tile forming device further comprises a first conveying mechanism, a second conveying mechanism, a third conveying mechanism, a workbench, a first pushing mechanism, a second pushing mechanism and a third pushing mechanism, the blank oil spraying mechanism is arranged at an outlet of the vacuum extruder and sends the extruded strip-shaped glazed tile blanks to the blank cutting mechanism after spraying the lubricating oil, the blank cutting mechanism conveys the cut glazed tile blanks to the middle part of the workbench through the first conveying mechanism, and the first pushing mechanism is movably arranged on the workbench and pushes the sections of the glazed tile blanks conveyed to the workbench to the glazed tile blanks The glazed tile forming machine comprises a workbench, a left part and a right part of the workbench, wherein the left part and the right part of one side, far away from a first conveying mechanism, of the workbench are arranged on the first die forming mechanism and the second die forming mechanism, the second pushing mechanism and the third pushing mechanism are respectively arranged on two sides of the first conveying mechanism, respectively push the first pushing mechanism to the left part and the right part of the workbench to form the glazed tile blanks in a compression molding mode, the second pushing mechanism and the third pushing mechanism are respectively arranged at outlets, far away from the workbench, of the first die forming mechanism and the second die forming mechanism to convey the glazed tile blanks formed by the compression molding of the first die forming mechanism and the second die forming mechanism to a stacking storage mode, and the vacuum extruder, the blank oil spraying mechanism, the blank dividing mechanism, the first conveying mechanism and the third conveying mechanism are respectively arranged at outlets, far away from the workbench, The second conveying mechanism, the third conveying mechanism, the first pushing mechanism, the second pushing mechanism, the third pushing mechanism, the first die forming mechanism and the second die forming mechanism are connected and controlled by a PLC (programmable logic controller).
The improved structure comprises a workbench, a first pushing mechanism and a second pushing mechanism, wherein the workbench is provided with a groove, an output shaft of the first driving unit is connected with one end of the connecting rod, the connecting rod penetrates through the groove of the workbench and the pushing block is fixedly arranged at the free end of the connecting rod.
In a further improvement, the second pushing mechanism comprises a second driving unit, a first pushing rod and a first pushing plate, and an output shaft of the second driving unit is connected with the first pushing plate through the first pushing rod to drive the first pushing plate to push the glazed tile blank to the first die forming mechanism.
In a further improvement, the third pushing mechanism comprises a third driving unit, a second pushing rod and a second pushing plate, and an output shaft of the third driving unit is connected with the second pushing plate through the second pushing rod and the second pushing plate to push the glazed tile blank to the second die forming mechanism.
By adopting the technical scheme, the beneficial effects of the utility model are that: the glazed tile green bodies extruded by the vacuum extruder are sprayed with lubricating oil and then are conveyed to a green body cutting mechanism for cutting, each cut glazed tile green body is conveyed to the middle part of the workbench by a first conveying mechanism, each glazed tile green body on the workbench is pushed to the left part and the right part of the workbench by a first pushing mechanism in turn, the glazed tile green bodies on the left part and the right part of the workbench are pushed to a first die forming mechanism and a second die forming mechanism by a second pushing mechanism and a third pushing mechanism for compression molding, the glazed tile green bodies of the next wave are pushed to the first die forming mechanism and the second die forming mechanism by the second pushing mechanism and the third pushing mechanism, and the glazed tile green bodies molded on the first die forming mechanism and the second die forming mechanism are pushed to a second conveying mechanism and a third conveying mechanism for stacking and storage by the glazed tile green bodies respectively, the double-station automatic production molding is realized, only one or two workers are needed to stack and store the glazed tile molded bodies conveyed by the second conveying mechanism and the third conveying mechanism, the labor cost is reduced, the production efficiency is improved, the labor intensity of the workers is reduced, the production cost is reduced, the structure is simple, and the wide popularization and application can be realized.
Drawings
Fig. 1 is a schematic view of a part of the structure of a vacuum extruder, a green body oil spraying mechanism and a green body cutting mechanism in the embodiment of the present invention;
Fig. 2 is a schematic partial structural view of the first conveying mechanism, the workbench, the first pushing mechanism, the second pushing mechanism, the third pushing mechanism, the first die forming mechanism and the second die forming mechanism in the embodiment of the present invention;
Fig. 3 is a schematic partial structural view of the first die forming mechanism, the second conveying mechanism, and the third conveying mechanism in the embodiment of the present invention.
Detailed Description
The present invention will now be further described with reference to the accompanying drawings and specific embodiments, wherein the vacuum extruder, the green body oil spraying mechanism, the green body cutting mechanism, the first die forming mechanism and the second die forming mechanism are all the existing mechanisms, and thus the specific structures thereof will not be described in the embodiments.
Referring to fig. 1-3, the preferred novel glazed tile forming device of the present invention comprises a PLC controller, a vacuum extruder 1 for continuously extruding and forming a strip-shaped glazed tile blank, a blank spraying mechanism 2 for spraying lubricating oil to the strip-shaped glazed tile blank, a blank dividing mechanism 3 for dividing and cutting the strip-shaped glazed tile blank sprayed with oil, a first die forming mechanism 4 and a second die forming mechanism 5 for die forming the divided glazed tile blank, a first conveying mechanism 6, a second conveying mechanism 7, a third conveying mechanism 8, a worktable 9, a first pushing mechanism 10, a second pushing mechanism 11 and a third pushing mechanism 12, wherein the blank spraying mechanism 2 is arranged at an outlet of the vacuum extruder 1 for spraying lubricating oil to the extruded strip-shaped glazed tile blank and then conveying the extruded strip-shaped glazed tile blank to the blank dividing mechanism 3 for dividing and cutting, the blank dividing mechanism 3 conveys each divided glazed tile blank to the middle part of the worktable 9 through the first conveying mechanism 6, the first pushing mechanism 10 comprises a first driving unit, a connecting rod and a pushing block, a slot 91 is arranged on the workbench 9, an output shaft of the first driving unit is connected with one end of the connecting rod, the connecting rod penetrates through the slot 91 of the workbench 9 and the pushing block is fixedly arranged at the free end of the connecting rod, the first pushing mechanism 10 is movably arranged on the workbench 9 and pushes each section of glazed tile blank conveyed to the workbench 9 to the left part of the workbench 9 and the right part of the workbench 9 in turn, the first die-molding mechanism 4 and the second die-molding mechanism 5 are arranged at the left part and the right part of one side of the workbench 9 far away from the first conveying mechanism 7, the second pushing mechanism comprises a second driving unit, a first pushing rod and a first pushing plate, an output shaft of the second driving unit is connected with the first pushing plate through the first pushing rod to drive the first pushing plate to push the glazed tile blank to the first die-molding mechanism, the third pushing mechanism comprises a third driving unit, a second pushing rod and a second pushing plate, an output shaft of the third driving unit is connected with the second pushing plate through the second pushing rod and the second pushing plate to push the glazed tile blanks to the second die forming mechanism, the second pushing mechanism 11 and the third pushing mechanism 12 are respectively arranged at two sides of the first conveying mechanism 6, the second pushing mechanism 11 and the third pushing mechanism 12 respectively push the first pushing mechanism 10 to each section of glazed tile blanks at the left part of the workbench 9 and the right part of the workbench 9 to the first die forming mechanism 4 and the second die forming mechanism 5 for compression molding, the second conveying mechanism 7 and the third conveying mechanism 8 are respectively arranged at an outlet of the first die forming mechanism 4 and the second die forming mechanism 5 far away from the workbench 9 to convey the glazed tile blanks formed by the first die forming mechanism 4 and the second die forming mechanism 5 to stacking and storage, the vacuum extruder 1, the green body oil spraying mechanism 2, the green body dividing mechanism 3, the first conveying mechanism 6, the second conveying mechanism 7, the third conveying mechanism 8, the first pushing mechanism 10, the second pushing mechanism 11, the third pushing mechanism 12, the first die forming mechanism 4 and the second die forming mechanism 5 are connected and controlled by a PLC controller.
The utility model discloses well first drive unit, second drive unit and third drive unit can be any one of cylinder, hydro-cylinder or servo motor.
The utility model discloses a send the strip glazed tiles body that vacuum extruder extruded to body cutting mechanism after spraying lubricating oil and cut, each section glazed tiles body after cutting is carried to the workstation middle part through first conveying mechanism, each section glazed tiles body on the workstation is pushed to workstation left part and workstation right part in turn through first pushing mechanism, then the glazed tiles body on workstation left part and workstation right part is pushed to first die forming mechanism and second die forming mechanism to carry out compression molding through second pushing mechanism and third pushing mechanism, and the glazed tiles body of next wave is pushed to first die forming mechanism and second die forming mechanism by glazed tiles body simultaneously and is pushed to second conveying mechanism and third conveying mechanism stack storage respectively by glazed tiles body on first die forming mechanism and second die forming mechanism, the double-station automatic production molding is realized, only one or two workers are needed to stack and store the glazed tile molded bodies conveyed by the second conveying mechanism and the third conveying mechanism, the labor cost is reduced, the production efficiency is improved, the labor intensity of the workers is reduced, the production cost is reduced, the structure is simple, and the wide popularization and application can be realized.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.