CN209736828U - Welding flux feeding device of intelligent quantitative surfacing machine - Google Patents
Welding flux feeding device of intelligent quantitative surfacing machine Download PDFInfo
- Publication number
- CN209736828U CN209736828U CN201920321169.5U CN201920321169U CN209736828U CN 209736828 U CN209736828 U CN 209736828U CN 201920321169 U CN201920321169 U CN 201920321169U CN 209736828 U CN209736828 U CN 209736828U
- Authority
- CN
- China
- Prior art keywords
- discharge pipe
- swing rod
- receiving hopper
- material receiving
- surfacing machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 230000004907 flux Effects 0.000 title claims abstract description 31
- 238000003466 welding Methods 0.000 title abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 35
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 33
- 229910052742 iron Inorganic materials 0.000 claims abstract description 16
- 229910000679 solder Inorganic materials 0.000 claims abstract description 14
- 238000011002 quantification Methods 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000007599 discharging Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
Landscapes
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
the utility model relates to an intelligent quantitative surfacing machine flux feeding device, wherein discharge pipes are uniformly distributed on the surface of a main hopper in the length direction, the discharge pipes are horizontally arranged, a vertical upward notch is arranged in the middle of each discharge pipe, and the bottom edge of the notch extends to the bottom edge of the inner diameter of the discharge pipe of the section where the notch is positioned; a swing rod connected with the main hopper through a rotating shaft is arranged beside each discharge pipe, the swing rod is of an L-shaped structure, and one end of the swing rod is inserted into a notch of the discharge pipe; the lower part of the discharge pipe is connected with a material receiving hopper in a sliding way through a slide way, and the upper end of the material receiving hopper is provided with a collision iron which collides with the bottom of the swing rod; the bottom of the material receiving hopper is provided with a material discharging pipe. This intelligent quantification surfacing machine solder flux feeder realizes supplying as required of solder flux, avoids the solder flux extravagant in a large number, also has important meaning to improving welding quality.
Description
Technical Field
The utility model relates to an intelligent quantification surfacing machine solder flux feeder belongs to surfacing machine's supplementary feeder.
Background
The surfacing machines are mainly classified into submerged arc surfacing machines and open arc surfacing machines. The submerged arc surfacing welding machine mainly utilizes the flux to effectively seal an electric arc molten pool, thereby realizing surfacing operation. However, the welding machine in the market at present lacks effective control over feeding of the welding flux, so that the feeding speed of the welding flux is small, unnecessary and large waste of the welding flux is caused, a large amount of welding flux is lost without being used, some of the falling welding flux is burned and melted, some of the falling welding flux is doped with impurities in the welding process, and even if the welding flux is manually recycled, the welding operation cannot be carried out again, and a large amount of economic cost is wasted.
Disclosure of Invention
The invention aims to solve the technical problem of providing the welding flux feeding device of the intelligent quantitative surfacing machine, which realizes the supply of the welding flux as required, avoids the waste of a large amount of welding flux and has important significance for improving the welding quality.
In order to solve the problems, the invention creates the following specific technical scheme: the flux feeding device of the intelligent quantitative surfacing machine is characterized in that discharge pipes are uniformly distributed on the surface of a main hopper in the length direction, the discharge pipes are horizontally arranged, a vertically upward notch is formed in the middle of each discharge pipe, and the bottom edge of each notch extends to the bottom edge of the inner diameter of the discharge pipe on the section where the notch is located; a swing rod connected with the main hopper through a rotating shaft is arranged beside each discharge pipe, the swing rod is of an L-shaped structure, and one end of the swing rod is inserted into a notch of the discharge pipe; the lower part of the discharge pipe is connected with a material receiving hopper in a sliding way through a slide way, and the upper end of the material receiving hopper is provided with a collision iron which collides with the bottom of the swing rod; the bottom of the material receiving hopper is provided with a material discharging pipe.
The pipe orifice of the discharge pipe is arranged obliquely downwards, and the angle formed by the axis of the discharge pipe and the vertical surface is 30-50 degrees.
The bottom of the swing rod is provided with a rotating wheel, and the rotating wheel is connected with the swing rod through a pin shaft; and the runner collides with the striker.
The material receiving hopper is internally provided with a material level sensor which is connected with an external control center.
The bottom of the iron striker is connected with the receiving hopper through an electric cylinder and a positioning frame, and the electric cylinder is connected with an external control center.
And the power part of the transmission device is connected with the control center.
This intelligent quantification surfacing machine solder flux feeding device adopts the swing structure of pendulum rod to realize the mouth of pipe switching function of discharge tube to utilize the iron collision on the receiving hopper that removes to strike the pendulum rod, thereby carry out real-time feed according to the shift position of receiving hopper, the extravagant solder does not produce, has saved the cost greatly.
the discharge pipe is arranged to be of a downward inclined structure, so that the solder can be smoothly discharged.
The rotating wheel is arranged at the bottom of the swing rod, so that the friction between the swing rod and the impact iron is reduced, the abrasion is prevented, and the service life is prolonged.
A material level sensor is arranged in the material receiving hopper to monitor the position of the solder in the material receiving hopper and prevent the solder from being excessively accumulated.
The iron collision is connected with the collecting hopper through the electromagnet, so that the electromagnet can move up and down, and the collecting hopper can be conveniently reset.
The power part of the transmission device is connected with the control center, and the control center controls the rotating speed of the power part of the transmission device, so that the moving speed of the material receiving hopper is adjusted.
Drawings
FIG. 1 is an isometric view of a flux feeding apparatus of an intelligent quantitative surfacing machine.
FIG. 2 is a front view of the flux feeding device of the intelligent quantitative surfacing machine.
FIG. 3 is a side view of the flux feeding apparatus of the intelligent quantitative surfacing machine.
Detailed Description
As shown in fig. 1 to 3, in the flux feeding device of the intelligent quantitative surfacing machine, the discharge pipes 2 are uniformly distributed on the surface of the total hopper 1 in the length direction, the discharge pipes 2 are horizontally arranged, a vertically upward notch is formed in the middle of each discharge pipe 2, and the bottom edge of the notch extends to the bottom edge of the inner diameter of the discharge pipe 2 on the section where the notch is located; a swing rod 4 connected with the main hopper 1 through a rotating shaft 3 is arranged beside each discharge pipe 2, the swing rod 4 is of an L-shaped structure, and one end of the swing rod 4 is inserted into the notch of the discharge pipe 2; the lower part of the discharge pipe 2 is connected with a material receiving hopper 5 in a sliding way through a slideway 9, and the upper end of the material receiving hopper 5 is provided with a collision iron 6 which collides with the bottom of the swing rod 4; a discharge pipe 7 is arranged at the bottom of the material receiving hopper 5.
The pipe orifice of the discharge pipe 2 is arranged obliquely downwards, and the angle formed by the axis of the discharge pipe 2 and the vertical surface is 30-50 degrees.
the bottom of the oscillating bar 4 is provided with a rotating wheel 8, and the rotating wheel 8 is connected with the oscillating bar 4 through a pin shaft; and the runner 8 comes into collision contact with the striker 6.
A material level sensor 11 is arranged in the material receiving hopper 5 and used for monitoring the welding flux in the material receiving hopper; the bottom of the material receiving hopper 5 is provided with a transmission device, and the power part of the transmission device is connected with the control center. The optimal structure of the transmission device is transmission of a rack and a gear, the power part is a stepping motor and is arranged at the bottom of the material receiving hopper 5, a rotating shaft of the stepping motor is connected with the gear, and the position of the material receiving hopper 5 can be adjusted by controlling the rotating speed of the stepping motor by using a control center. Other equivalent alternative transmissions such as sprocket and chain drives may also be used as will be apparent to those skilled in the art.
The bottom of the iron ram 6 is connected with the material receiving hopper 5 through an electric cylinder 10, the electric cylinder 10 is connected with an external control center, and the up-and-down action of the iron ram can be realized.
The method for feeding the surfacing machine by adopting the feeding device comprises the following steps:
1) Setting parameters in a control center: the bottom end position of the initial swing rod 4 and the distance between each swing rod are used as parameters to be input to a control center; correlating the rotational speed of the power section of the transmission with the speed of movement; inputting the position monitoring data of the surfacing machine into a control center in real time;
2) When the hopper 5 is in a forward state, the electric cylinder 10 is in a non-working state, and the impact iron 6 is higher than the lowest point of the swing rod;
3) Starting a transmission device of a receiving hopper 5, enabling the receiving hopper 5 to move forwards, enabling a striker 6 to impact a first swing rod 4, rotating around a rotating shaft 3 as a center after the swing rod 4 is stressed, opening a notch of a discharge pipe 2 corresponding to the swing rod 4, enabling the receiving hopper 5 to be located right below the discharge pipe 2, and enabling solder to flow into the receiving hopper 5 from the discharge pipe 2;
4) When the surfacing machine works, the moving distance of the material receiving hopper 5 is controlled by the control center, and the material receiving hopper 5 is always kept corresponding to the position of the surfacing machine;
5) When the amount of the solder reaches the sensing position of the material positioning sensor 11, the control center controls the transmission device to enable the impact iron 6 to be positioned in the middle of the two swing rods 4 and not to touch any swing rod 4; when the solder drops, the transmission device controls the receiving hopper to move, and the moving speed of the receiving hopper is in direct proportion to the usage amount of the solder;
6) After the surfacing machine finishes working, the electric cylinder 10 is started to drive the impact iron 6 to move downwards, the impact iron 6 is lower than the lowest point of the swing rod 4, and then the transmission device moves reversely to reset the receiving hopper 5 to the initial position.
Claims (6)
1. The utility model provides an intelligent quantification surfacing machine solder flux feeder which characterized in that: the surface of the total hopper (1) in the length direction is provided with discharge pipes (2) which are uniformly distributed, the discharge pipes (2) are horizontally arranged, a vertically upward notch is arranged in the middle of each discharge pipe (2), and the bottom edge of each notch extends to the bottom edge of the inner diameter of the discharge pipe (2) on the section where the notch is located; a swing rod (4) connected with the main hopper (1) through a rotating shaft (3) is arranged beside each discharge pipe (2), the swing rod (4) is of an L-shaped structure, and one end of the swing rod (4) is inserted into a notch of the discharge pipe (2); the lower part of the discharge pipe (2) is connected with a material receiving hopper (5) in a sliding way through a slide way (9), and the upper end of the material receiving hopper (5) is provided with a collision iron (6) which collides with the bottom of the swing rod (4); a discharge pipe (7) is arranged at the bottom of the material receiving hopper (5).
2. The flux feeding device of the intelligent quantitative surfacing machine according to claim 1, wherein: the pipe orifice of the discharge pipe (2) is obliquely and downwards arranged, and the angle formed by the axis of the discharge pipe (2) and the vertical surface is 30-50 degrees.
3. The flux feeding device of the intelligent quantitative surfacing machine according to claim 1, wherein: the bottom of the swing rod (4) is provided with a rotating wheel (8), and the rotating wheel (8) is connected with the swing rod (4) through a pin shaft; and the rotating wheel (8) is in collision contact with the iron striker (6).
4. The flux feeding device of the intelligent quantitative surfacing machine according to claim 1, wherein: the material receiving hopper (5) is internally provided with a material level sensor (11), and the material level sensor (11) is connected with an external control center.
5. the flux feeding device of the intelligent quantitative surfacing machine according to claim 4, wherein: the bottom of the iron ram (6) is connected with the material receiving hopper (5) through an electric cylinder (10) and a positioning frame, and the electric cylinder (10) is connected with an external control center.
6. The flux feeding device of the intelligent quantitative surfacing machine according to claim 5, wherein: and the bottom transmission device of the material receiving hopper (5) is connected with the control center through a power part of the transmission device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920321169.5U CN209736828U (en) | 2019-03-14 | 2019-03-14 | Welding flux feeding device of intelligent quantitative surfacing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920321169.5U CN209736828U (en) | 2019-03-14 | 2019-03-14 | Welding flux feeding device of intelligent quantitative surfacing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209736828U true CN209736828U (en) | 2019-12-06 |
Family
ID=68716838
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920321169.5U Withdrawn - After Issue CN209736828U (en) | 2019-03-14 | 2019-03-14 | Welding flux feeding device of intelligent quantitative surfacing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209736828U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109773313A (en) * | 2019-03-14 | 2019-05-21 | 鞍山正发表面技术工程股份有限公司 | Intelligent quantification built-up welder solder flux charging gear and feeding method |
-
2019
- 2019-03-14 CN CN201920321169.5U patent/CN209736828U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109773313A (en) * | 2019-03-14 | 2019-05-21 | 鞍山正发表面技术工程股份有限公司 | Intelligent quantification built-up welder solder flux charging gear and feeding method |
| CN109773313B (en) * | 2019-03-14 | 2023-11-07 | 鞍山正发表面技术工程股份有限公司 | Flux feeding device and feeding method for intelligent quantitative surfacing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20191206 Effective date of abandoning: 20231107 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20191206 Effective date of abandoning: 20231107 |