CN209727350U - A kind of plugging device for intercooler sealing propertytest - Google Patents

A kind of plugging device for intercooler sealing propertytest Download PDF

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Publication number
CN209727350U
CN209727350U CN201822072859.XU CN201822072859U CN209727350U CN 209727350 U CN209727350 U CN 209727350U CN 201822072859 U CN201822072859 U CN 201822072859U CN 209727350 U CN209727350 U CN 209727350U
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China
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air inlet
outlet
plug
air
locating piece
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CN201822072859.XU
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罗晶莹
张涛
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Dongfeng Malerje Systems Co Ltd
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Dongfeng Malerje Systems Co Ltd
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Abstract

The utility model relates to a kind of plugging devices for intercooler sealing propertytest.The plugging device, including air inlet plugging mechanism and outlet plugging mechanism, air inlet plugging mechanism are clamped positioning mechanism clamping by air inlet and are located at air inlet of air chamber, and air inlet driving device driving air inlet plug blocks air inlet of air chamber;Outlet plugging mechanism is clamped positioning mechanism clamping by outlet and is located at gas chamber gas outlet, and air driving device driving outlet plug blocks air inlet of air chamber out, and simple structure and reliable sealing is good;Positioning clamping is carried out using air inlet of air chamber and gas outlet self structure, realizes the fast positioning clamping of air inlet plugging mechanism and outlet plugging mechanism;Air inlet driving device and out air driving device are all made of hand screw drives, easy to operate.Mandril is connect by circlip with plug, and plug and the friction of gas chamber mouth, effective protection gas chamber are prevented;Circlip also has certain amount of floating, can automatic capturing gas chamber nozzle center.

Description

A kind of plugging device for intercooler sealing propertytest
Technical field
The present invention relates to a kind of water to examine tooling, more particularly, to a kind of plugging device for intercooler sealing propertytest.
Background technique
It before intercooler factory at present, needs to carry out air-leakage test to intercooler, to use after avoiding intercooler entrucking Leakage in journey.Intercooler is according to model difference, and configurations, some intercoolers air chamber structures are complicated, traditional water checking device without Method fast positioning clamping effectively blocks intercooler gas chamber, is unable to satisfy water inspection and requires.In particular for plenum interior circle Cambered surface depth is excessively shallow, air inlet of air chamber and the biggish intercooler of gas outlet bore, blocks and fills according to common cam internal expansion type It sets, there is also chock plugs to burst out, and injures the risk of personnel by a crashing object.
Summary of the invention
In order to solve the above problem, the present invention provides that a kind of structure is simple, fast positioning clamping, safe and reliable use can be achieved In the plugging device of intercooler sealing propertytest.
The technical solution adopted by the present invention is that: a kind of plugging device for intercooler sealing propertytest, it is characterised in that: Including the air inlet plugging mechanism for blocking air inlet of air chamber and the outlet plugging mechanism for blocking gas chamber gas outlet, it is described into Gas plugging mechanism includes air inlet the clamping positioning mechanism, the air inlet plug for blocking air inlet of air chamber that clamping is located on gas chamber Cephalomotor air inlet driving device is blocked up with driving air inlet, the air inlet plugging mechanism is clamped positioning mechanism clamping positioning by air inlet At air inlet of air chamber;
The air inlet driving device includes air inlet plug support frame and air inlet spiral ejection pin, the air inlet plug support frame Lower end is fixedly connected with air inlet clamping positioning mechanism, and the upper end of the air inlet plug support frame is fixed with air inlet nut, described One end of air inlet spiral ejection pin passes through air inlet nut and is connect with air inlet plug by air inlet circlip, the bar of the air inlet spiral ejection pin Portion and air inlet nut thread cooperate, and form feed screw nut pair;The air inlet spiral ejection pin rotation, in the effect of feed screw nut pair Under, drive the pushing of air inlet plug to block air inlet of air chamber;
The air inlet plug is equipped with the pipe fitting being connected to external air source, is equipped in the air inlet plug for being connected to gas The inlet channel of indoor chamber and pipe fitting, external air source are inflated by pipe fitting into gas chamber.
Preferably, air inlet clamping positioning mechanism includes air inlet fixture block, and be fixed on air inlet fixture block the One air inlet locating piece, the second air inlet locating piece, third air inlet locating piece and the 4th air inlet locating piece, the first air inlet locating piece It is clamped with the open slot positioning corresponding with the first mounting pin of two sides at air inlet of air chamber on the second air inlet locating piece, described first Boss face cooperation in two sides positions at the inner sidewall of air inlet locating piece and the second air inlet locating piece and air inlet of air chamber;The third into Arc surface cooperation in upper end positions at gas locating piece and the 4th air inlet locating piece and air inlet of air chamber.
Further, the air inlet plug includes air inlet plug locating piece and air inlet plug rubber, and the air inlet plug is fixed The upper end of position block is fixed with air inlet cover board and air inlet backing plate, and lower end is fixedly connected with air inlet plug rubber upper end, the air inlet The lower end of plug rubber is tapered to be cooperated with air inlet of air chamber;The air inlet spiral ejection pin passes through air inlet cover board and passes through air inlet circlip It is connect with air inlet backing plate.
Further, the outlet plugging mechanism includes outlet clamping positioning mechanism, the use that clamping is located on gas chamber Cephalomotor air driving device out is blocked up in the outlet plug and driving outlet for blocking gas chamber gas outlet, the outlet plugging mechanism is logical Outlet clamping positioning mechanism clamping is crossed to be located at gas chamber gas outlet;It is described go out air driving device include outlet plug support frame and The lower end of outlet spiral ejection pin, the outlet plug support frame is fixedly connected with outlet clamping positioning mechanism, the outlet plug The upper end of support frame is fixed with outlet nut, and one end of the outlet spiral ejection pin passes through outlet nut and passes through with outlet plug The connection of outlet circlip, the bar portion and outlet nut thread of the outlet spiral ejection pin cooperate, and form feed screw nut pair;The outlet Spiral ejection pin rotation, under the action of feed screw nut pair, the pushing of outlet plug blocks gas chamber gas outlet.
Further, the outlet clamping positioning mechanism includes outlet fixture block, and is fixed on outlet fixture block First outlet locating piece, the second outlet locating piece, third outlet locating piece, the 4th outlet locating piece and the 5th outlet locating piece, Rectangular boss positioning in side is clamped at the open slot of the first outlet locating piece and gas chamber gas outlet, the second outlet positioning The positioning clamping corresponding with the second mounting pin of side at gas chamber gas outlet of the open slot of block, the third outlet locating piece, the 4th The cooperation of boss lower surface positions at outlet locating piece and the 5th outlet locating piece upper surface and gas chamber gas outlet.
Further, the outlet plug includes outlet plug locating piece and outlet plug rubber, the outlet plug The upper end of locating piece is fixed with out air cover board and out air cushion plate, and lower end is fixedly connected with outlet plug rubber upper end, it is described go out The lower end of gas plug rubber is tapered to be cooperated with gas chamber gas outlet;The outlet spiral ejection pin passes through air cover board and passes through outlet card Spring is connect with air cushion plate out.
The beneficial effect that the present invention obtains is: intercooler gas chamber is blocked by air inlet plugging mechanism and outlet plugging mechanism, Simple structure and reliable sealing is good;Air inlet plugging mechanism is clamped positioning mechanism clamping by air inlet and is located at air inlet of air chamber, Outlet plugging mechanism is clamped positioning mechanism clamping by outlet and is located at gas chamber gas outlet, utilizes air inlet of air chamber and gas outlet Self structure carries out positioning clamping, realizes the fast positioning clamping of air inlet plugging mechanism and outlet plugging mechanism;Air inlet driving dress It sets and air driving device is all made of hand screw drives out, it is easy to operate.
Air inlet spiral ejection pin is connect by circlip with air inlet plug, and outlet spiral ejection pin is connected by circlip and outlet plug It connects, when air inlet spiral ejection pin and outlet spiral ejection pin rotate, air inlet plug and outlet plug do not rotate, and prevent plug and gas chamber gas The friction of mouth, effective protection gas chamber port;Circlip also has certain amount of floating, can automatic capturing gas chamber nozzle center.
Detailed description of the invention
Fig. 1-2 is of the invention for the plugging device of intercooler sealing propertytest and the assembling schematic diagram of intercooler;
Fig. 3 is the structural schematic diagram of air inlet plugging mechanism;
Fig. 4 is the structural schematic diagram at intercooler air inlet of air chamber;
Fig. 5 is the schematic diagram that air inlet plugging mechanism blocks air inlet of air chamber;
Fig. 6 is the connection schematic diagram of air inlet driving device and air inlet plug;
Fig. 7 is the structural schematic diagram of outlet plugging mechanism;
Fig. 8-9 is the structural schematic diagram at intercooler gas chamber gas outlet;
Figure 10 is the schematic diagram that outlet plugging mechanism blocks gas chamber gas outlet;
Figure 11 is the connection schematic diagram for air driving device and outlet plug.
Specific embodiment
The present invention will be further explained in the following with reference to the drawings and specific embodiments.
As shown in Figs. 1-2, a kind of plugging device for intercooler sealing propertytest of the invention, for blocking intercooler 1 gas chamber detects the air-tightness of intercooler 1.The plugging device for being used for intercooler sealing propertytest includes air inlet plugging mechanism 2 With outlet plugging mechanism 3, when closure, air inlet plugging mechanism 2 blocks 1 air inlet of air chamber 11 of intercooler, 3 envelope of outlet plugging mechanism Block 1 gas chamber gas outlet 12 of intercooler.
As shown in figure 3, air inlet plugging mechanism 2 includes air inlet clamping positioning mechanism 22, air inlet plug 21 and air inlet driving dress 23 are set, air inlet is clamped positioning mechanism 22 and the whole positioning of air inlet plugging mechanism 2 is connected at 1 air inlet of air chamber 11 of intercooler, into Air driving device 23 is clamped positioning mechanism 22 with air inlet by air inlet plug support frame 231 and is fixedly connected, air inlet driving device 23 It is connect by air inlet spiral ejection pin 232 with air inlet plug 21, air inlet driving device 23 drives air inlet plug 21 to block intercooler 1 Air inlet of air chamber 11.The pipe fitting 24 (using 1/4 " pipe fitting) be connected to external air source, outside are equipped on air inlet plug 21 Gas source is connected by tracheae 4 with pipe fitting 24, as shown in connection with fig. 7, is equipped in air inlet plug 21 for being connected in 1 gas chamber of intercooler The inlet channel 25 of chamber and pipe fitting 24.
In the present embodiment, air inlet be clamped positioning mechanism 22 include air inlet fixture block 220, the first air inlet locating piece 221, second into Gas locating piece 222, third air inlet locating piece 223 and the 4th air inlet locating piece 224, the first air inlet locating piece 221, the second air inlet are fixed Position block 222, third air inlet locating piece 223 and the 4th air inlet locating piece 224 are fixed at air inlet fixture block by the screw of M3 × 12 220 corresponding position.Open slot in conjunction with shown in Fig. 4-5, on the first air inlet locating piece 221 and the second air inlet locating piece 222 Corresponding with the first mounting pin 111 of two sides at 1 air inlet of air chamber 11 of intercooler positioning clamping, the first air inlet locating piece 221 and the The cooperation of two sides boss face 112 positions at two air inlet locating pieces, 222 inner sidewall and 1 air inlet of air chamber 11 of intercooler, and third air inlet is fixed Position block 223 and the 4th air inlet locating piece 224 are positioned with the cooperation of upper end arc surface 113 at 1 air inlet of air chamber 11 of intercooler, are passed through First air inlet locating piece 221, the second air inlet locating piece 222, third air inlet locating piece 223 and the 4th air inlet locating piece 224 are in Corresponding structure cooperation at 1 air inlet of air chamber 11 of cooler, realizes that air inlet plugging mechanism 2 is whole in 1 air inlet of air chamber 11 of intercooler The positioning and clamping at place, accurate positioning is reliable, and clamping and its conveniently.
In the present embodiment, air inlet driving device 23 includes air inlet plug support frame 231 and air inlet spiral ejection pin 232, air inlet The lower end of plug support frame 231 is fixedly connected with air inlet fixture block 220, and the upper end of air inlet plug support frame 231 is fixed with air inlet Nut 233, one end of air inlet spiral ejection pin 232 pass through air inlet nut 233 and connect with air inlet plug 21, and the other end is equipped with hand-held Air intake lever 234, bar portion and the air inlet nut 233 of air inlet spiral ejection pin 232 are threadedly engaged, and constitute feed screw nut pair;Rotation is hand-held Air intake lever 234, under the action of feed screw nut pair, air inlet spiral ejection pin 232 drives air inlet plug 21 to move, and then blocks gas Room air inlet 11.
As shown in fig. 6, air inlet plug 21 includes air inlet plug locating piece 211 and air inlet plug rubber in the present embodiment 212, the upper end of air inlet plug locating piece 211 is fixed with air inlet cover board 213 and air inlet backing plate 214, air inlet plug by screw 211 lower end of locating piece is fixedly connected with 212 upper end of air inlet plug rubber, and the lower end of air inlet plug rubber 212 is tapered cold in The cooperation of 1 air inlet of air chamber 11 of device, air inlet of air chamber 11 is sealed up;It is equipped with round recessed in air inlet backing plate 214, is convenient for air inlet spiral shell Rotation mandril 232 rotates in groove when screwing, and jump-ring slot is designed in 232 lower end of air inlet spiral ejection pin, and air inlet spiral ejection pin 232 is worn Air inlet cover board 213 is crossed to connect by air inlet circlip 215 with air inlet backing plate 214.By air inlet circlip 215 connect, both can guarantee into When gas 232 rotating down pressing of spiral ejection pin, air inlet plug 21 is not rotated, and avoids air inlet plug 21 and air inlet of air chamber 11 from rubbing, mill Gas chamber is damaged, and can make air inlet plug 21 that there is certain amount of floating along central axes, air inlet plug 21 can automatic capturing gas chamber air inlet 11 centers of mouth.
As shown in fig. 7, outlet plugging mechanism 3 includes outlet clamping positioning mechanism 32, outlet plug 31 and outlet driving dress 33 are set, outlet is clamped positioning mechanism 32 and the whole positioning of outlet plugging mechanism 3 is connected at 1 gas chamber gas outlet 12 of intercooler, out Air driving device 33 is clamped positioning mechanism 32 with outlet by outlet plug support frame 331 and is fixedly connected, out air driving device 33 It is connect with outlet plug 31 by outlet spiral ejection pin 332, air driving device 33 drives the pushing of air inlet plug 31 to block out 1 gas chamber gas outlet 12 of cooler.
In the present embodiment, outlet clamping positioning mechanism 32 goes out including outlet fixture block 320, the first outlet locating piece 321, second Gas locating piece 322, third outlet locating piece 323, the 4th outlet locating piece 324 and the 5th outlet locating piece 325, the first outlet are fixed Position block 321, the second outlet locating piece 322, third outlet locating piece 323, the 4th outlet locating piece 324 and the 5th outlet locating piece 325 are fixed at the corresponding position of outlet fixture block 320 by the screw of M3 × 12.In conjunction with shown in Fig. 8-10, the first outlet is fixed The positioning clamping corresponding with side rectangular boss 121 at 1 gas chamber gas outlet 12 of intercooler of the open slot of position block 321, the second outlet are fixed The positioning clamping corresponding with the second mounting pin 122 of side at 1 gas chamber gas outlet 12 of intercooler of the open slot of position block 322, third go out At gas locating piece 323, the 4th outlet locating piece 324 and the 5th outlet locating piece 325 and 1 gas chamber gas outlet 12 of intercooler under boss The cooperation positioning of surface 123, the first outlet locating piece 321, the second outlet locating piece 322, third outlet locating piece the 323, the 4th go out Gas locating piece 324 and the 5th outlet locating piece 325 cooperate with the counter structure at 1 gas chamber gas outlet 12 of intercooler, realize outlet The whole positioning and clamping at 1 gas chamber gas outlet 12 of intercooler of plugging mechanism 3, accurate positioning is reliable, and clamping and its side Just.
In the present embodiment, air driving device 33 includes outlet plug support frame 331 and outlet spiral ejection pin 332, outlet out The lower end of plug support frame 331 is fixedly connected by lip block with outlet fixture block 320, the upper end of outlet plug support frame 331 It is fixed with outlet nut 333, one end of outlet spiral ejection pin 332 passes through outlet nut 333 and connect with outlet plug 31, another End is equipped with hand-held outlet bar 334, and bar portion and the outlet nut 333 of outlet spiral ejection pin 332 are threadedly engaged, and forms feed screw nut It is secondary;Hand-held outlet bar 334 is rotated, under the action of feed screw nut pair, under outlet spiral ejection pin 332 drives outlet plug 31 to move Pressure, blocks gas chamber gas outlet 12.
As shown in figure 11, in the present embodiment, outlet plug 31 includes outlet plug locating piece 311 and outlet plug rubber 312, the upper end of outlet plug locating piece 311 is fixed with out air cover board 313 and out air cushion plate 314, outlet plug locating piece 311 Lower end is fixedly connected with 312 upper end of outlet plug rubber, and the lower end of outlet plug rubber 312 is tapered to be gone out with 1 gas chamber of intercooler Port 12 cooperates, and blocks gas chamber gas outlet 12;Outlet spiral ejection pin 332 pass through air cover board 313 by outlet circlip 315 with Air cushion plate 314 connects out, is connected by outlet circlip 315, and when both can guarantee 332 rotating down pressing of outlet spiral ejection pin, outlet is stifled First 31 do not rotate, and avoid outlet plug 31 and air inlet 12 from rubbing, wear gas chamber, and outlet plug 31 can be made to have along central axes There is certain amount of floating, outlet plug 31 can 12 center of automatic capturing gas outlet.
Air inlet plugging mechanism 2 and outlet plugging mechanism 3 are correctly installed on 1 gas chamber of intercooler, and pass through corresponding plug After blocking gas chamber mouth, external air source is connected to by tracheae with the pipe fitting 24 on air inlet plug 21, into 1 gas chamber of intercooler After reaching certain pressure, intercooler 1 is placed in sink, carries out air-leakage test for inflation.
Basic principle and key structural feature of the invention has been shown and described above.The present invention is not by the limit of examples detailed above System, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes and improvements It both falls in the range of claimed invention.The claimed scope of the invention is by appended claims and its equivalent It defines.

Claims (6)

1. a kind of plugging device for intercooler sealing propertytest, it is characterised in that: including for blocking air inlet of air chamber (11) air inlet plugging mechanism (2) and the outlet plugging mechanism (3) for blocking gas chamber gas outlet (12), the air inlet stopple plugging machine Structure (2) includes air inlet clamping positioning mechanism (22), the air inlet for blocking air inlet of air chamber (11) that clamping is located on gas chamber The air inlet driving device (23) of plug (21) and driving air inlet plug (21) movement, the air inlet plugging mechanism (2) pass through air inlet Clamping positioning mechanism (22) clamping is located at air inlet of air chamber (11);
The air inlet driving device (23) includes air inlet plug support frame (231) and air inlet spiral ejection pin (232), and the air inlet is stifled The lower end of head support (231) and air inlet clamping positioning mechanism (22) are fixedly connected, the air inlet plug support frame (231) it is upper End is fixed with air inlet nut (233), and one end of the air inlet spiral ejection pin (232) passes through air inlet nut (233) and air inlet is stifled Head (21) is connected by air inlet circlip (215), and bar portion and air inlet nut (233) screw thread of the air inlet spiral ejection pin (232) are matched It closes, forms feed screw nut pair;Air inlet spiral ejection pin (232) rotation drives air inlet plug under the action of feed screw nut pair (21) it pushes and blocks air inlet of air chamber (11);
The air inlet plug (21) is equipped with the pipe fitting (24) being connected to external air source, is equipped with and uses in the air inlet plug (21) Inlet channel (25) in connection gas chamber inner cavity and pipe fitting (24), external air source are inflated by pipe fitting (24) into gas chamber.
2. the plugging device according to claim 1 for intercooler sealing propertytest, it is characterised in that: the air inlet card Connecing positioning mechanism (22) includes air inlet fixture block (220), and the first air inlet locating piece being fixed on air inlet fixture block (220) (221), the second air inlet locating piece (222), third air inlet locating piece (223) and the 4th air inlet locating piece (224), described first into First installation of two sides at open slot and air inlet of air chamber (11) on gas locating piece (221) and the second air inlet locating piece (222) Sell (111) corresponding positioning clamping, the inner sidewall and gas of the first air inlet locating piece (221) and the second air inlet locating piece (222) Two sides boss face (112) cooperation positioning at room air inlet (11);The third air inlet locating piece (223) and the 4th air inlet positioning Upper end arc surface (113) cooperation positions at block (224) and air inlet of air chamber (11).
3. the plugging device according to claim 1 or 2 for intercooler sealing propertytest, it is characterised in that: it is described into Gas plug (21) includes air inlet plug locating piece (211) and air inlet plug rubber (212), the air inlet plug locating piece (211) Upper end be fixed with air inlet cover board (213) and air inlet backing plate (214), lower end and air inlet plug rubber (212) upper end is fixed connects It connects, the lower end of the air inlet plug rubber (212) is tapered to be cooperated with air inlet of air chamber (11);The air inlet spiral ejection pin (232) air inlet cover board (213) are passed through to connect by air inlet circlip (215) with air inlet backing plate (214).
4. the plugging device according to claim 3 for intercooler sealing propertytest, it is characterised in that: the sealing gland out Stifled mechanism (3) include being clamped outlet clamping positioning mechanism (32) being located on gas chamber, for blocking gas chamber gas outlet (12) What outlet plug (31) and driving outlet plug (31) moved goes out air driving device (33), and the outlet plugging mechanism (3) passes through Outlet clamping positioning mechanism (32) clamping is located at gas chamber gas outlet (12);
Air driving device (33) out include outlet plug support frame (331) and outlet spiral ejection pin (332), and the outlet is stifled The lower end of head support (331) and outlet clamping positioning mechanism (32) are fixedly connected, the outlet plug support frame (331) it is upper End is fixed with outlet nut (333), and one end of the outlet spiral ejection pin (332) passes through outlet nut (333) and outlet is stifled Head (31) is connected by outlet circlip (315), and bar portion and outlet nut (333) screw thread of the outlet spiral ejection pin (332) are matched It closes, forms feed screw nut pair;Outlet spiral ejection pin (332) rotation, under the action of feed screw nut pair, outlet plug (31) Pushing blocks gas chamber gas outlet (12).
5. the plugging device according to claim 4 for intercooler sealing propertytest, it is characterised in that: the outlet card Connecing positioning mechanism (32) includes outlet fixture block (320), and the first outlet locating piece being fixed on outlet fixture block (320) (321), the second outlet locating piece (322), third outlet locating piece (323), the 4th outlet locating piece (324) and the 5th outlet are fixed Position block (325), open slot and the side rectangular boss (121) at gas chamber gas outlet (12) of the first outlet locating piece (321) Positioning clamping, the open slot and the second mounting pin of side at gas chamber gas outlet (12) of the second outlet locating piece (322) (122) corresponding positioning clamping, the third outlet locating piece (323), the 4th outlet locating piece (324) and the 5th outlet locating piece (325) upper surface is positioned with boss lower surface (123) cooperation at gas chamber gas outlet (12).
6. the plugging device according to claim 4 for intercooler sealing propertytest, it is characterised in that: the outlet is stifled Head (31) includes outlet plug locating piece (311) and outlet plug rubber (312), the outlet plug locating piece (311) it is upper End is fixed with out air cover board (313) and out air cushion plate (314), and lower end is fixedly connected with outlet plug rubber (312) upper end, institute The lower end for stating outlet plug rubber (312) tapered cooperates with gas chamber gas outlet (12);The outlet spiral ejection pin (332) passes through Air cover board (313) is connect by outlet circlip (315) with air cushion plate out (314) out.
CN201822072859.XU 2018-12-11 2018-12-11 A kind of plugging device for intercooler sealing propertytest Active CN209727350U (en)

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Application Number Priority Date Filing Date Title
CN201822072859.XU CN209727350U (en) 2018-12-11 2018-12-11 A kind of plugging device for intercooler sealing propertytest

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Application Number Priority Date Filing Date Title
CN201822072859.XU CN209727350U (en) 2018-12-11 2018-12-11 A kind of plugging device for intercooler sealing propertytest

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109540393A (en) * 2018-12-11 2019-03-29 东风马勒热系统有限公司 A kind of plugging device for intercooler sealing propertytest

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109540393A (en) * 2018-12-11 2019-03-29 东风马勒热系统有限公司 A kind of plugging device for intercooler sealing propertytest

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