CN209722487U - A kind of coating machine having self-test and function of doing over again - Google Patents

A kind of coating machine having self-test and function of doing over again Download PDF

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Publication number
CN209722487U
CN209722487U CN201821783879.1U CN201821783879U CN209722487U CN 209722487 U CN209722487 U CN 209722487U CN 201821783879 U CN201821783879 U CN 201821783879U CN 209722487 U CN209722487 U CN 209722487U
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rack
scraper
over again
roller
doing over
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CN201821783879.1U
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韩冬俊
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Yancheng Huzhi Optical Material Co Ltd
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Yancheng Huzhi Optical Material Co Ltd
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Abstract

The utility model discloses a kind of coating machines for having self-test and function of doing over again, it is characterized by comprising: rack, feeding roller-way, material frame, spray head and mechanism of doing over again, feeding roller-way is provided in the rack, material rack is arranged in the rack two sides, spray head is provided in the rack, the spray head is set to above feeding roller-way, and the spray head side is provided with mechanism of doing over again, and the mechanism of doing over again is set in rack;The mechanism of doing over again includes lifting cylinder, air circuit breaker, scraper support, roller, rolling band, scraper and motor;It further include quality inspection organization and packaging mechanism;On the one hand artificial quality inspection is replaced using sensor, reduces cost of labor and improves the efficiency of quality inspection;On the other hand encapsulation ability is increased, not only reduces blanking and transport process, additionally it is possible to avoid the cloth for applying dye by outside contamination, it is practical.

Description

A kind of coating machine having self-test and function of doing over again
Technical field
The utility model, which belongs to, applies dyeing equipment field, in particular to a kind of coating machine for having self-test and function of doing over again.
Background technique
Coating machine is mainly used for the production of the surfaces coating process such as film, paper, and mainly progress surface applies dye.Due to coating The working range of machine not only includes possessing the chemical industry of significant market now, and there are also the weaving rows always existed since ancient times Industry, therefore the migration path of coating machine is more long-range, which has had fairly perfect technical level.The coating in China Machine has been a mature technology.
However the epoch, in progress, with the development of science and technology, cost of labor is increasingly high, the cost of opposite Mechanical Driven is Decline gradually, this replaces more and more artificial operations by machinery, or will be replaced.Coating machine is by for many years Technology development, had certain the degree of automation, however existing coating machine still only possesses and applies dye function, does not have The standby function such as quality inspection, encapsulation, it is still necessary to manual operation, it is not only bothersome laborious, but also will increase cost of labor, reduce enterprise Benefit.Therefore, the application innovates coating machine and has been improved with regard to problem above, improves the practicability and function of equipment, To reduce the cost of enterprise.
Present coating machine, the main problems are as follows:
1, the function that present coating machine does not have automatic quality inspection mostly and does over again not only needs artificial quality inspection, improves life Cost is produced, while also needing when finding cloth problem by underproof cloth again feeding and applying dye, it is bothersome laborious, it influences just Normal manufacturing schedule, the practicability is poor.
2, present coating machine does not have the function of encapsulation mostly, needs additional blanking and transport process, and low efficiency is gone back Cost of labor is increased, the practicability is poor.
Summary of the invention
Goal of the invention: in order to overcome the above deficiency, has self-test the purpose of the utility model is to provide one kind and function of doing over again On the one hand the coating machine of energy replaces artificial quality inspection using sensor, reduces cost of labor and improve the efficiency of quality inspection;It is another Aspect increases encapsulation ability, not only reduces blanking and transport process, additionally it is possible to avoid applying the cloth contaminated by outside contamination, It is practical.
Technical solution: to achieve the goals above, the utility model provides a kind of painting for having self-test and function of doing over again Cloth machine, it is characterised in that: include: rack, feeding roller-way, material frame, spray head and mechanism of doing over again, be provided with feeding in the rack Roller-way, the rack two sides are arranged material rack, are provided with spray head in the rack, the spray head is set on feeding roller-way Side, the spray head side are provided with mechanism of doing over again, and the mechanism of doing over again is set in rack;
The mechanism of doing over again includes lifting cylinder, air circuit breaker, scraper support, roller, rolling band, scraper and motor, described It is provided with lifting cylinder in rack, air circuit breaker is provided on the lifting cylinder, the air circuit breaker connects gas transmission equipmen;Institute It states lifting cylinder one end and is provided with scraper support, roller is articulated on the scraper support, is provided with rolling band on the outside of the roller, It is fixed with scraper in the rolling band, the scraper is provided with multiple, and the scraper equidistant arrangement is in rolling band;Described roller one end It is connected with motor.
The setting of coating machine described in the utility model can do over again in real time to underproof dyestuff, be avoided down Quality inspection is found the problem the problem of needing the plenty of time of doing over again again after material, is not only shortened the time done over again, will not also be wasted coating It is machine a large amount of normal working hours, practical.
Mechanism of doing over again described in the utility model further includes photoelectric sensor and PLC controller, the photoelectric sensor It is set on lifting cylinder, the photoelectric sensor connects PLC controller, and the PLC controller is set in rack, described PLC controller connects air circuit breaker.
The setting for mechanism of doing over again described in the utility model controls the operation of scraper, generation by sensor and controller Manual operation has been replaced, it is at low cost, high-efficient.
It is provided with scraper in mechanism of doing over again described in the utility model and expects that cloth, the scraper expect that clearly cloth is set to scraper clearly On bracket, the scraper expects clearly cloth using sponge and cotton products material, and the cotton products are in long strip or irregularly rub shape, The scraper expects that clearly cloth is fixed using velcro.
The setting for mechanism of doing over again described in the utility model can remove the coating on scraper automatically, keep the dry of scraper Only, it ensure that the quality that equipment is done over again.
Scraper described in the utility model is in rectangle, and the scraper does round corner treatment close to the angle of feeding roller-way.
Perpendicular on feeding roller-way, the scraper rotates the scraper at an angle.
The setting of scraper described in the utility model avoids scraper from injuring cloth, ensure that by arc-shaped knife face The quality of product.
Quality inspection organization is provided in rack described in the utility model, the quality inspection organization includes laser sensor, color Sensor, the second PLC controller and quality inspection bracket are marked, quality inspection bracket is provided in the rack, is arranged on the quality inspection bracket There are laser sensor and color mark sensor, the laser sensor connects the second PLC controller, and second PLC controller is set It is placed in rack.
The setting of quality inspection organization described in the utility model, by sensor and controller detect cloth thickness and Color to achieve the purpose that quality inspection, and ensure that the quality of product.
Material frame described in the utility model includes feeding material frame and blanking frame, and the feeding material erection is placed in rack Side, the blanking frame are set to the other side of rack;Pressure roller, package paper storage tank, package are provided on the blanking frame Folder roller, package paper cutter and package motor, the blanking frame side are provided with package paper storage tank, on the package paper storage tank It is provided with package folder roller, described package folder roller one end is connected with package motor, and the package motor is fixed on blanking frame On, package paper cutter is provided on the package folder roller, the package folder roller side is provided with pressure roller, the pressure roller setting In on blanking frame, the pressure roller side is bonded blanking frame.
The setting of blanking frame described in the utility model can encapsulate cloth in time, not only reduce blanking and transhipment Process, additionally it is possible to avoid the cloth for applying dye by outside contamination, it is practical.
Pressure roller both ends described in the utility model are provided with spring, and the spring one end is fixed on pressure roller, the bullet The spring other end is fixed on blanking frame.
The setting of spring described in the utility model can provide certain extendable room for pressure roller, avoid for cloth Reaction force is excessive and cause to damage when providing pressure.
Above-mentioned technical proposal can be seen that the utility model has the following beneficial effects:
1, a kind of coating machine for having self-test and function of doing over again described in the utility model utilizes sensor and control Device replaces artificial quality inspection, reduces cost of labor and improves the efficiency of quality inspection, while handling needs in time using scraper and doing over again Cloth, avoid the trouble that the later period does over again to entire volume cloth, saved the mass production time, while will do over again to coating The influence of machine falls below minimum.
2, a kind of coating machine for having self-test and function of doing over again described in the utility model, by the timely of cloth Encapsulation, not only reduces blanking and transport process, additionally it is possible to and avoid the cloth for applying dye by outside contamination, it is practical.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model;
Fig. 2 is that the utility model is done over again the structural schematic diagram of mechanism;
Fig. 3 is the structural schematic diagram of the utility model quality inspection organization;
Fig. 4 is the structural schematic diagram of the utility model blanking frame;
In figure: rack -1, feeding roller-way -2, material frame -3, pressure roller -31, package paper storage tank -32, package folder roller -33, envelope Packet paper cutter -34, package motor -35, spray head -4, mechanism -5 of doing over again, lifting cylinder -51, air circuit breaker -52, scraper support - 53, roller -54, rolling band -55, scraper -56, motor -57, photoelectric sensor -58, PLC controller -59, scraper expect clearly cloth -50, Quality inspection organization -6, laser sensor -61, color mark sensor -62, the second PLC controller -63, quality inspection bracket -64.
Specific embodiment
In the following with reference to the drawings and specific embodiments, the utility model is furtherd elucidate.
Embodiment 1
A kind of coating machine having self-test and function of doing over again as shown in Figure 1, it is characterised in that: include: rack 1, feeding Roller-way 2 expects frame 3, spray head 4 and mechanism 5 of doing over again, and is provided with feeding roller-way 2 in the rack 1,1 two sides of rack are provided with Expect frame 3, spray head 4 is provided in the rack 1, the spray head 4 is set to 2 top of feeding roller-way, 4 side of spray head It is provided with mechanism 5 of doing over again, the mechanism 5 of doing over again is set in rack 1;
The mechanism 5 of doing over again includes lifting cylinder 51, air circuit breaker 52, scraper support 53, roller 54, rolling band 55, scraper 56 and motor 57, lifting cylinder 51 is provided in the rack 1, and air circuit breaker 52 is provided on the lifting cylinder 51, it is described Air circuit breaker 52 connects gas transmission equipmen;Described 51 one end of lifting cylinder is provided with scraper support 53, cuts with scissors on the scraper support 53 It is connected to roller 54, rolling band 55 is provided on the outside of the roller 54, scraper 56 is fixed in the rolling band 55, the scraper 56 is arranged Have multiple, 56 equidistant arrangement of scraper is in rolling band 55;Described 54 one end of roller is connected with motor 57.
Mechanism of doing over again described in the present embodiment 5 further includes photoelectric sensor 58 and PLC controller 59, the photoelectric sensing Device 58 is set on lifting cylinder 51, and the photoelectric sensor 58 connects PLC controller 59, and the PLC controller 59 is set to In rack 1, the PLC controller 59 connects air circuit breaker 52.
It is provided with scraper in mechanism of doing over again described in the present embodiment 5 and expects that cloth 50, the scraper expect that clearly cloth 50 is set to clearly On scraper support 53, the scraper expects that clearly cloth 50 uses sponge and cotton products material, and the cotton products are in long strip or do not advise Shape is then rubbed, the scraper expects that clearly cloth 50 is fixed using velcro.
Scraper 56 described in the present embodiment is in rectangle, and the scraper 56 does round corner treatment close to the angle of feeding roller-way 2.
Be provided with quality inspection organization 6 in rack 1 described in the present embodiment, the quality inspection organization 6 include laser sensor 61, Color mark sensor 62, the second PLC controller 63 and quality inspection bracket 64 are provided with quality inspection bracket 64, the quality inspection in the rack 1 Laser sensor 61 is provided on bracket 64,61 side of laser sensor is provided with color mark sensor 62, and the colour code passes Sensor 62 is set on quality inspection bracket 64, and the laser sensor 61 connects the second PLC controller 63, the 2nd PLC control Device 63 is set in rack 1.
Material frame 3 described in the present embodiment includes feeding material frame and blanking frame, and the feeding material erection is placed in rack 1 Side, the blanking frame are set to the other side of rack 1;Be provided on the blanking frame pressure roller 31, package paper storage tank 32, Package folder roller 33, package paper cutter 34 and package motor 35, the blanking frame side is provided with package paper storage tank 32, described Package folder roller 33 is provided on package paper storage tank 32, described 33 one end of package folder roller is connected with package motor 35, the envelope Packet motor 35 is fixed on blanking frame, and package paper cutter 34, the package folder roller are provided on the package folder roller 33 33 sides are provided with pressure roller 31, and the pressure roller is set on blanking frame, and 31 side of pressure roller is bonded blanking frame.
31 both ends of pressure roller described in the present embodiment is provided with spring, and the spring one end is fixed on pressure roller, the bullet The spring other end is fixed on blanking frame.
Embodiment 2
A kind of coating machine having self-test and function of doing over again as shown in Figure 2, it is characterised in that: include: rack 1, feeding Roller-way 2 expects frame 3, spray head 4 and mechanism 5 of doing over again, and is provided with feeding roller-way 2 in the rack 1,1 two sides of rack are provided with Expect frame 3, spray head 4 is provided in the rack 1, the spray head 4 is set to 2 top of feeding roller-way, 4 side of spray head It is provided with mechanism 5 of doing over again, the mechanism 5 of doing over again is set in rack 1;
The mechanism 5 of doing over again includes lifting cylinder 51, air circuit breaker 52, scraper support 53, roller 54, rolling band 55, scraper 56 and motor 57, lifting cylinder 51 is provided in the rack 1, and air circuit breaker 52 is provided on the lifting cylinder 51, it is described Air circuit breaker 52 connects gas transmission equipmen;Described 51 one end of lifting cylinder is provided with scraper support 53, cuts with scissors on the scraper support 53 It is connected to roller 54, rolling band 55 is provided on the outside of the roller 54, scraper 56 is fixed in the rolling band 55, the scraper 56 is arranged Have multiple, 56 equidistant arrangement of scraper is in rolling band 55;Described 54 one end of roller is connected with motor 57.
Mechanism of doing over again described in the present embodiment 5 further includes photoelectric sensor 58 and PLC controller 59, the photoelectric sensing Device 58 is set on lifting cylinder 51, and the photoelectric sensor 58 connects PLC controller 59, and the PLC controller 59 is set to In rack 1, the PLC controller 59 connects air circuit breaker 52.
It is provided with scraper in mechanism of doing over again described in the present embodiment 5 and expects that cloth 50, the scraper expect that clearly cloth 50 is set to clearly On scraper support 53, the scraper expects that clearly cloth 50 uses sponge and cotton products material, and the cotton products are in long strip or do not advise Shape is then rubbed, the scraper expects that clearly cloth 50 is fixed using velcro.
Scraper 56 described in the present embodiment is in rectangle, and the scraper 56 does round corner treatment close to the angle of feeding roller-way 2.
Embodiment 3
A kind of coating machine having self-test and function of doing over again as shown in Figure 3, it is characterised in that: include: rack 1, feeding Roller-way 2 expects frame 3, spray head 4 and mechanism 5 of doing over again, and is provided with feeding roller-way 2 in the rack 1,1 two sides of rack are provided with Expect frame 3, spray head 4 is provided in the rack 1, the spray head 4 is set to 2 top of feeding roller-way, 4 side of spray head It is provided with mechanism 5 of doing over again, the mechanism 5 of doing over again is set in rack 1;
The mechanism 5 of doing over again includes lifting cylinder 51, air circuit breaker 52, scraper support 53, roller 54, rolling band 55, scraper 56 and motor 57, lifting cylinder 51 is provided in the rack 1, and air circuit breaker 52 is provided on the lifting cylinder 51, it is described Air circuit breaker 52 connects gas transmission equipmen;Described 51 one end of lifting cylinder is provided with scraper support 53, cuts with scissors on the scraper support 53 It is connected to roller 54, rolling band 55 is provided on the outside of the roller 54, scraper 56 is fixed in the rolling band 55, the scraper 56 is arranged Have multiple, 56 equidistant arrangement of scraper is in rolling band 55;Described 54 one end of roller is connected with motor 57.
Be provided with quality inspection organization 6 in rack 1 described in the present embodiment, the quality inspection organization 6 include laser sensor 61, Color mark sensor 62, the second PLC controller 63 and quality inspection bracket 64 are provided with quality inspection bracket 64, the quality inspection in the rack 1 Laser sensor 61 is provided on bracket 64,61 side of laser sensor is provided with color mark sensor 62, and the colour code passes Sensor 62 is set on quality inspection bracket 64, and the laser sensor 61 connects the second PLC controller 63, the 2nd PLC control Device 63 is set in rack 1.
Embodiment 4
A kind of coating machine having self-test and function of doing over again as shown in Figure 4, it is characterised in that: include: rack 1, feeding Roller-way 2 expects frame 3, spray head 4 and mechanism 5 of doing over again, and is provided with feeding roller-way 2 in the rack 1,1 two sides of rack are provided with Expect frame 3, spray head 4 is provided in the rack 1, the spray head 4 is set to 2 top of feeding roller-way, 4 side of spray head It is provided with mechanism 5 of doing over again, the mechanism 5 of doing over again is set in rack 1;
The mechanism 5 of doing over again includes lifting cylinder 51, air circuit breaker 52, scraper support 53, roller 54, rolling band 55, scraper 56 and motor 57, lifting cylinder 51 is provided in the rack 1, and air circuit breaker 52 is provided on the lifting cylinder 51, it is described Air circuit breaker 52 connects gas transmission equipmen;Described 51 one end of lifting cylinder is provided with scraper support 53, cuts with scissors on the scraper support 53 It is connected to roller 54, rolling band 55 is provided on the outside of the roller 54, scraper 56 is fixed in the rolling band 55, the scraper 56 is arranged Have multiple, 56 equidistant arrangement of scraper is in rolling band 55;Described 54 one end of roller is connected with motor 57.
Material frame 3 described in the present embodiment includes feeding material frame and blanking frame, and the feeding material erection is placed in rack 1 Side, the blanking frame are set to the other side of rack 1;Be provided on the blanking frame pressure roller 31, package paper storage tank 32, Package folder roller 33, package paper cutter 34 and package motor 35, the blanking frame side is provided with package paper storage tank 32, described Package folder roller 33 is provided on package paper storage tank 32, described 33 one end of package folder roller is connected with package motor 35, the envelope Packet motor 35 is fixed on blanking frame, and package paper cutter 34, the package folder roller are provided on the package folder roller 33 33 sides are provided with pressure roller 31, and the pressure roller is set on blanking frame, and 31 side of pressure roller is bonded blanking frame.
31 both ends of pressure roller described in the present embodiment is provided with spring, and the spring one end is fixed on pressure roller, the bullet The spring other end is fixed on blanking frame.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art For art personnel, without departing from the principle of this utility model, several improvement can also be made, these improvement also should be regarded as The protection scope of the utility model.

Claims (6)

1. a kind of coating machine for having self-test and function of doing over again, it is characterised in that: include: rack (1), feeding roller-way (2), material frame (3), spray head (4) and mechanism of doing over again (5) are provided with feeding roller-way (2) on the rack (1), rack (1) the two sides setting Material rack (3) is provided with spray head (4) on the rack (1), and the spray head (4) is set to above feeding roller-way (2), institute It states spray head (4) side to be provided with mechanism of doing over again (5), the mechanism of doing over again (5) is set on rack (1);
The mechanism of doing over again (5) includes lifting cylinder (51), air circuit breaker (52), scraper support (53), roller (54), rolling band (55), scraper (56) and motor (57) are provided with lifting cylinder (51) on the rack (1), set on the lifting cylinder (51) It is equipped with air circuit breaker (52), the air circuit breaker (52) connects gas transmission equipmen;Described lifting cylinder (51) one end is provided with scraper Bracket (53) is articulated with roller (54) on the scraper support (53), is provided with rolling band (55) on the outside of the roller (54), described It is fixed in rolling band (55) scraper (56), the scraper (56) is provided with multiple, and scraper (56) equidistant arrangement is in rolling band (55) on;Described roller (54) one end is connected with motor (57);
The mechanism of doing over again (5) further includes photoelectric sensor (58) and PLC controller (59), and the photoelectric sensor (58) sets It is placed on lifting cylinder (51), the photoelectric sensor (58) connects PLC controller (59), PLC controller (59) setting In on rack (1), the PLC controller (59) connects air circuit breaker (52).
2. a kind of coating machine for having self-test and function of doing over again according to claim 1, it is characterised in that: described does over again It is provided with scraper in mechanism (5) to expect clearly cloth (50), the scraper expects that clearly cloth (50) is set on scraper support (53), the scraper Clear material cloth (50) uses sponge and cotton products material, and the cotton products are in long strip, and the scraper expects clearly cloth (50) using magic Patch is fixed.
3. a kind of coating machine for having self-test and function of doing over again according to claim 1, it is characterised in that: the scraper It (56) is in rectangle, the scraper (56) does round corner treatment close to the angle of feeding roller-way (2).
4. a kind of coating machine for having self-test and function of doing over again according to claim 1, it is characterised in that: the rack (1) it is provided on quality inspection organization (6), the quality inspection organization (6) includes laser sensor (61), color mark sensor (62), second PLC controller (63) and quality inspection bracket (64) are provided with quality inspection bracket (64) on the rack (1), the quality inspection bracket (64) On be provided with laser sensor (61), laser sensor (61) side is provided with color mark sensor (62), and the colour code passes Sensor (62) is set on quality inspection bracket (64), and the laser sensor (61) connects the second PLC controller (63), and described second PLC controller (63) is set on rack (1).
5. a kind of coating machine for having self-test and function of doing over again according to claim 1, it is characterised in that: the material frame It (3) include feeding material frame and blanking frame, the feeding material sets up the side for being placed in rack (1), and the blanking frame is set to The other side of rack (1);Pressure roller (31), package paper storage tank (32), package folder roller (33), envelope are provided on the blanking frame Packet paper cutter (34) and package motor (35), the blanking frame side are provided with package paper storage tank (32), the package paper storage Package folder roller (33) is provided on case (32), described package folder roller (33) one end is connected with package motor (35), the envelope Packet motor (35) is fixed on blanking frame, is provided with package paper cutter (34), the package on the package folder roller (33) Folder roller (33) side is provided with pressure roller (31), and the pressure roller is set on blanking frame, under pressure roller (31) the side fitting Material material frame.
6. a kind of coating machine for having self-test and function of doing over again according to claim 5, it is characterised in that: the pressure roller (31) both ends are provided with spring, and the spring one end is fixed on pressure roller, and the spring other end is fixed on blanking frame.
CN201821783879.1U 2018-10-31 2018-10-31 A kind of coating machine having self-test and function of doing over again Active CN209722487U (en)

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CN201821783879.1U CN209722487U (en) 2018-10-31 2018-10-31 A kind of coating machine having self-test and function of doing over again

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Application Number Priority Date Filing Date Title
CN201821783879.1U CN209722487U (en) 2018-10-31 2018-10-31 A kind of coating machine having self-test and function of doing over again

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112872816A (en) * 2021-01-20 2021-06-01 浙江摩玛利洁具有限公司 Intelligent tap check out test set

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112872816A (en) * 2021-01-20 2021-06-01 浙江摩玛利洁具有限公司 Intelligent tap check out test set

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