CN209721782U - Miniature machining operations liquid automatic processing equipment - Google Patents
Miniature machining operations liquid automatic processing equipment Download PDFInfo
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- CN209721782U CN209721782U CN201920076285.5U CN201920076285U CN209721782U CN 209721782 U CN209721782 U CN 209721782U CN 201920076285 U CN201920076285 U CN 201920076285U CN 209721782 U CN209721782 U CN 209721782U
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- machining operations
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Abstract
The utility model relates to a kind of miniature machining operations liquid automatic processing equipment, including cabinet and it is mounted on the intracorporal reaction tank of case, several dosing agitating devices, equipment for separating liquid from solid, multifeed clarifier, filtered water tank and external solid waste collecting box.The optimization improvement of existing water treatment technology is integrated on a micromodule equipment by the utility model, and realizes automatic control；Integrated reacting pond not by machining operations waste liquid amount it is very few limited, it can be achieved that in real time processing, substantially reduce treatment cost of waste liquor；The small space occupied of the utility model, the use cost that production cost is low and its is very little can make all microminiature machinings enterprise fully achieve Zero discharge, avoid making environmental pollution to the full extent；Metal object in waste liquid can be kept completely separate the reciprocal use, it can be achieved that machining operations liquid by the precipitating and solid-liquid separation system of the utility model circulation, greatlyd save machining working solution, reduced production cost.
Description
Technical field:
The utility model relates to cutting fluid processing equipment technical fields, more particularly to a kind of miniature machining operations liquid
Automatic processing equipment.
Background technique:
Existing milling machine, lathe, boring machine etc. require to use cutting fluid (working solution) when processing, however such equipment is general
It is not equipped with cutting fluid recycle device, if it is desired to recycle cutting fluid, it is necessary to the recovery processing outside purchase volume
Device.
Existing water treatment facilities are the processing equipment or system of big model, such as Patent No. mostly in the market
A kind of cutting fluid waste water treatment facilities and method disclosed in CN103373795B, one kind disclosed in Patent No. CN106904783A
Water recycling and processing device in cutting fluid, a kind of cutting fluid regenerating unit disclosed in Patent No. CN204281706U, such equipment
Or system structure is complex, and cost is very high, if directly used on machining equipment, biggish occupied area is needed,
It even needs specially to establish special workshop, cost is very high when being used as the processing of machining operations liquid, and processing-waste needs are big
Amount storage, can not recycle to exist side by side in time and use, machining operations fluid exchange frequency is low, reaches the minimum treating capacity of existing equipment
After Shi Keneng 1 year or for more time, storage may have many uncertainties to cause environmental pollution when long.
Utility model content:
The purpose of this utility model is in view of the drawbacks of the prior art, to provide that a kind of structure is simple, low manufacture cost, operation
Conveniently, high-efficient, high degree of automation is recycled, miniature machining operations liquid applied widely is automatically processed and set
It is standby.
The utility model is achieved by the following technical solution: the miniature machining operations liquid of one kind, which automatically processes, to be set
It is standby, including cabinet and it is mounted on the intracorporal reaction tank of case, several dosing agitating devices, equipment for separating liquid from solid, multifeed clarifier, clear
Water tank and external solid waste collecting box；
The connection of the working solution water outlet of the reaction tank and machining equipment, is used for recovery operation liquid, and to working solution
Carry out reaction stirring；
The dosing agitating device is connect with reaction tank, for the addition reaction medical fluid from trend reaction tank, dosing stirring
Device includes that powder automatic ration addition machine, staving, blender and suction pump, the powder automatic ration add in machine and staving
Chamber connection, the blender are arranged on staving, and the staving is connected to by suction pump with reaction tank；
The equipment for separating liquid from solid is connected with the water outlet of reaction tank, carries out solid-liquid point for the working solution after reacting
From the helical blade that, equipment for separating liquid from solid includes cylinder and is arranged in cylinder, cylinder bottom end has liquid outlet, separation
The outlet end of cylinder is provided with solids outlet port；
The multifeed clarifier is correspondingly arranged at below the liquid outlet of equipment for separating liquid from solid, for receiving equipment for separating liquid from solid
Liquid after separation, multifeed clarifier are connected to by mud return pipe with reaction tank, and multifeed clarifier is connected to filtered water tank；
The external solid waste collecting box is correspondingly arranged at the solids outlet port side of equipment for separating liquid from solid, for receiving solid-liquid
Solid after separator separation.
In order to accurately incude all data of working solution in reaction tank, consequently facilitating subsequent dosing, the reaction tank
Inside it is provided with sensor.
For the ease of dosing mixing, tap water inlet pipe is respectively arranged on each staving, and tap water is intake
Pipe is connected to filtered water tank.
In order to comprehensively remove impurity, preferably, powder automatic ration addition machine includes flocculant addition
Machine, demulsifier addition machine, coagulant addition machine and PH adjust addition machine certainly, can also according to the needs of material in actual processing
It is increase accordingly other kinds of addition machine, such as adds new nano material reagent.
It can smoothly enter into multifeed clarifier for the ease of liquid, prevent liquid to be mixed into solid and be discharged from solids outlet port, from
And result in waste of resources, the height of the input end of the cylinder is lower than the height of outlet end.
In order to simplify pipeline, wastewater inlet is offered on the mud return pipe.
In order to carry out preliminary or final filtration to the working solution entered in reaction tank and filtered water tank, it is further reduced working solution
Impurities and allow in filtered water tank clear water reach can discharge standard, the water inlet of the reaction tank is provided with fore filter,
The water outlet of the multifeed clarifier is provided with the fore filter, secondary filter and multistage filter being connected.
The utility model also provides a kind of machining operations liquid automatic processing method, includes the following steps:
One, working solution is pumped into reaction tank by sludge pump, the fore filter of reaction tank water inlet to working solution into
Row filtering, removes the impurity of larger particles；
Two, the sensor in reaction tank detects that the volume, concentration, pH value data of working solution, system are calculated according to data
Need the dosage of each reagent to be added out, each staving is automatically injected the water of corresponding amount, and each powder automatic ration add machine to
Powder is added in each staving, is sent into reaction tank and is stirred to react after being sufficiently stirred；
Three, the working solution after sufficiently reacting in reaction tank is sent into equipment for separating liquid from solid, and equipment for separating liquid from solid is by working solution
It being separated by solid-liquid separation, liquid falls into multifeed clarifier and is precipitated, and solid is discharged into external collecting box through solids outlet port and collects,
Part solidliquid mixture is entered in multifeed clarifier by mud return pipe to be precipitated；
Four, liquid level in sensor real-time detection multifeed clarifier, system are opened and closed according to Liquid level filtered water pump, and
Filtered water tank is flowed into through filters at different levels；
Five, the clear water in filtered water tank can be used for diluting saponification liquor, solubilising reagent powder can also separately use it for anything else.
The beneficial effect of the miniature machining operations liquid automatic processing equipment of the utility model and processing method is:
(1) the optimization improvement of existing water treatment technology is integrated on a micromodule equipment by the utility model, and is realized complete
Automation control；
(2) integrated reacting pond not by machining operations waste liquid amount it is very few limited, it can be achieved that in real time processing, drop significantly
Low treatment cost of waste liquor；
(3) the small space occupied of the utility model, the use cost that production cost is low and its is very little, can make institute
There is microminiature machining enterprise to fully achieve Zero discharge, avoids making environmental pollution to the full extent；
(4) metal object in waste liquid can be kept completely separate by the precipitating of the utility model circulation and solid-liquid separation system, can
The reciprocal use for realizing machining operations liquid, greatlys save machining working solution, reduces production cost；
(5) clear water is stored in filtered water tank and reuses after multistage filtering, can also separately use it for anything else, the fixed gold isolated
Belonging to waste can use after drying directly as casting addition, also can be used as powdered metallurgical material after processing, realize waste
Recycling, avoid pollution environment.
Detailed description of the invention:
Fig. 1 is the schematic perspective view of the miniature machining operations liquid automatic processing equipment of the utility model；
Fig. 2 is the main view of the miniature machining operations liquid automatic processing equipment of the utility model；
Fig. 3 is the rearview of the miniature machining operations liquid automatic processing equipment of the utility model.
Specific embodiment:
The preferred embodiment of the utility model is described in detail with reference to the accompanying drawing, so that the advantages of the utility model
It can be easier to be understood by those skilled in the art with feature, to make apparent specific boundary to the protection scope of the utility model
It is fixed.Direction term that the utility model is previously mentioned, such as "upper", "lower", "front", "rear", "left", "right", "top", "bottom" etc.,
It is only the direction with reference to annexed drawings.Therefore, the direction term used be to illustrate and understand the utility model, rather than to
Limit the utility model.
As shown in Figure 1, a kind of miniature machining operations liquid automatic processing equipment, including cabinet 1 and it is mounted on cabinet 1
Interior reaction tank 2, several dosing agitating devices 3, equipment for separating liquid from solid 4, multifeed clarifier 5, filtered water tank 6 and external solid waste is collected
Case, the reaction tank 2 and filtered water tank 6 are fixed on 1 top of cabinet, and the dosing agitating device 3, multifeed clarifier 5 are fixed on case
1 bottom end of body, the equipment for separating liquid from solid 4 are correspondingly arranged at 5 top of multifeed clarifier, and the external solid waste collecting box is correspondingly arranged
In 4 side of equipment for separating liquid from solid.
As shown in Figure 2 and Figure 3, the reaction tank 2 passes through sludge pump 22, wastewater inlet 23 and sewage induction pipe 21 and machinery
The working solution water outlet of process equipment connects, and is used for recovery operation liquid, and carry out reaction stirring to working solution, sets in reaction tank 2
It is equipped with sensor.
The dosing agitating device 3 is connect with reaction tank 2, and for the automatic reaction medical fluid of addition into the reaction tank 2, dosing is stirred
Mixing device 3 includes powder automatic ration addition machine, staving 31, blender 32 and suction pump 33, the powder automatic ration addition
Machine is connected to 31 inner cavity of staving, and sensor is provided in staving 31, and powder automatic ration addition machine includes flocculant addition machine, breaks
Emulsion adds machine, coagulant addition machine and PH and adjusts addition machine, and the blender 32 is arranged on staving 31, and the staving 31 is logical
It crosses suction pump 33 and Reagent Tube 34 is connected to reaction tank 2, be respectively arranged with tap water inlet pipe 35 on each staving 31.
The equipment for separating liquid from solid 4 is connected with the water outlet of reaction tank 2, carries out solid-liquid point for the working solution after reacting
From equipment for separating liquid from solid 4 includes cylinder 41 and the helical blade being arranged in cylinder 41, and 41 bottom end of cylinder has liquid
Mouthful, the outlet end of cylinder 41 is provided with solids outlet port 42, and the height of the input end (left end in diagram) of cylinder 41 is lower than
The height of outlet end (right end in diagram).The utility model is to reach solid-liquid separation effect by screw extrusion, can also pass through gas
Hydraulic fluid pressure piston-type extrusion dehydration reaches solid-liquid separation effect.
The multifeed clarifier 5 is correspondingly arranged at below the liquid outlet of equipment for separating liquid from solid 4, is separated by solid-liquid separation dress for receiving
Liquid after setting 4 separation, multifeed clarifier 5 are connected to reaction tank 2 by mud return pipe 52, are opened on the mud return pipe 52
Equipped with wastewater inlet 23, multifeed clarifier 5 is connected to filtered water tank 6.
The water inlet of the reaction tank 2 is provided with fore filter, and the water outlet of the multifeed clarifier 5 is provided with preposition
Filter 7, secondary filter 8 and multistage filter 9, the fore filter 7, multistage filter 9 and secondary filter 8 connect
Logical, fore filter 7 passed through filter pipe 51 and filtered water pump 53 and was connected to 5 inner cavity of multifeed clarifier, set at secondary filter 8
It is equipped with water outlet, it can be through water pipe process equipment water tank in succession.
The fully automatic system of the utility model is powered after starting, detects reagent (reagent A, reagent in each addition machine automatically
B, reagent C, reagent D etc.) dosage and real-time display；Machining operations waste liquid (is filtered out through wastewater inlet 23, fore filter
The solid waste of certain volume size) and sludge pump 22 be pumped into reaction tank 2 (waste liquid and its precipitating in most foul water tank can be taken out completely
Object), after by sensor detect that data, the fully automatic system such as volume, concentration, pH value of waste liquid calculate each examination according to data
Agent dosage, underdosage alarm prompt and automatically turn on corresponding inlet water solenoid valve add water and addition reagent, in the process automatically
Start all blenders 32；After a certain period of time, fully automatic system successively starts suction pump 33, is sequentially added into A, B, C, D according to quantity
One of equal reagents are several, a kind of reagent under adding again separately after 2 stable reaction of reaction tank after various reagents are added；Work as institute
After the various reagents needed are sufficiently reacted in reaction tank 2, fully automatic system starting equipment for separating liquid from solid 4 simultaneously opens reaction tank 2
The electric flow controller being connected between equipment for separating liquid from solid 4, reaction solution enter equipment for separating liquid from solid 4 and realize separation of solid and liquid；
Solid through solids outlet port 42 is discharged into external solid waste collecting box, and (being provided with speed in external solid waste collecting box and being sealed envelope prevents solid waste
Secondary pollution, and convenient for recycling), liquid flows into multifeed clarifier 5, liquid level in sensor real-time detection multifeed clarifier 5,
System is opened and closed according to Liquid level filtered water pump 53, and is flowed into clearly through fore filter 7, secondary filter 8 and multistage filter 9
Water tank 6 can be sent into process equipment by clear water output 61 and reuse.
Also it may be selected to be discharged into external water tank through the outlet of reuse liquid, transition sewage at different levels are periodically discharged into more through electromagnetism valve pipeline
Grade sedimentation basin 5, mud and sewage is pumped into reaction tank 2 through mud return pipe 52 and sludge pump 22 and repeats above-mentioned in multifeed clarifier 5
Step, this process can manually select progress and carry out number.
In addition, reaction tank 2 and equipment for separating liquid from solid 4 can also be made of one to formula pipeline configuration, pipeline first half is sealing,
Pipeline it is latter half of be solid-liquid separation system, by equipment for separating liquid from solid 4 promotion squeeze axis lifting parts be lengthened to entire pipeline (or
Helical blade is arranged before person's pipeline in flat portion, it is constant that the promotion of equipment for separating liquid from solid 4 squeezes axis), pipeline first half front end is
Sewage sludge import, the new nano material reagent inlet of step-by-step arrangement on pipeline, machining waste liquid enter from sewage sludge import
Reach stirring and mixing effect, then the solid-liquid separation system through rear portion in the case where promoting axis (or helical blade) effect in pipeline,
Reach separating effect.It will test external removable be put into exhausted bath box of sensor and equally reach detection effect, rest part is similarly
The utility model.
In addition, can be reused after simple impurity elimination, such as since the cutting fluid purity just added is higher, impure less
Fruit each device gradually impurity elimination through the utility model again, certainly will influence processing efficiency, therefore, the present apparatus can control each pipeline to open
It closes, the cutting fluid after the first use of lathe is directly pumped into precipitating in multifeed clarifier, then is sent into process equipment through filters at different levels
In water tank, it is recycled to be fed again into lathe, process time is greatly saved.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed,
But it cannot be understood as the limitations to utility model patent range.It should be pointed out that for the common skill of this field
For art personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these are belonged to
The protection scope of the utility model.
Claims (6)
1. a kind of miniature machining operations liquid automatic processing equipment, it is characterised in that: including cabinet and be mounted in cabinet
Reaction tank, several dosing agitating devices, equipment for separating liquid from solid, multifeed clarifier, filtered water tank and external solid waste collecting box；
The connection of the working solution water outlet of the reaction tank and machining equipment is used for recovery operation liquid, and carries out to working solution
Reaction stirring；
The dosing agitating device is connect with reaction tank, for addition reaction medical fluid, dosing agitating device from trend reaction tank
Including powder automatic ration addition machine, staving, blender and suction pump, the powder automatic ration addition machine and bowl inner chamber connect
Logical, the blender is arranged on staving, and the staving is connected to by suction pump with reaction tank；
The equipment for separating liquid from solid is connected with the water outlet of reaction tank, for the working solution after reaction to be separated by solid-liquid separation, Gu
Liquid separating apparatus includes cylinder and the helical blade that is arranged in cylinder, and cylinder bottom end has liquid outlet, cylinder
Outlet end is provided with solids outlet port；
The multifeed clarifier is correspondingly arranged at below the liquid outlet of equipment for separating liquid from solid, for receiving equipment for separating liquid from solid separation
Liquid afterwards, multifeed clarifier are connected to by mud return pipe with reaction tank, and multifeed clarifier is connected to filtered water tank；
The external solid waste collecting box is correspondingly arranged at the solids outlet port side of equipment for separating liquid from solid, is separated by solid-liquid separation for receiving
Solid after device separation.
2. miniature machining operations liquid automatic processing equipment according to claim 1, it is characterised in that: the reaction
Sensor is provided in pond.
3. miniature machining operations liquid automatic processing equipment according to claim 1, it is characterised in that: the powder
Automatic ration addition machine includes that flocculant addition machine, demulsifier addition machine, coagulant addition machine and PH adjust addition machine.
4. miniature machining operations liquid automatic processing equipment according to claim 1, it is characterised in that: the separation
The height of the input end of cylinder is lower than the height of outlet end.
5. miniature machining operations liquid automatic processing equipment according to claim 1, it is characterised in that: the mud
Wastewater inlet is offered on return pipe.
6. miniature machining operations liquid automatic processing equipment according to claim 1, it is characterised in that: the reaction
The water inlet in pond is provided with fore filter, and the water outlet of the multifeed clarifier is provided with the fore filter being connected, two
Grade filter and multistage filter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920076285.5U CN209721782U (en) | 2019-01-16 | 2019-01-16 | Miniature machining operations liquid automatic processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920076285.5U CN209721782U (en) | 2019-01-16 | 2019-01-16 | Miniature machining operations liquid automatic processing equipment |
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| Publication Number | Publication Date |
|---|---|
| CN209721782U true CN209721782U (en) | 2019-12-03 |
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ID=68680152
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920076285.5U Active CN209721782U (en) | 2019-01-16 | 2019-01-16 | Miniature machining operations liquid automatic processing equipment |
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| Country | Link |
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| CN (1) | CN209721782U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109592820A (en) * | 2019-01-16 | 2019-04-09 | 广东大铁数控机械有限公司 | Miniature machining operations liquid automatic processing equipment and processing method |
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2019
- 2019-01-16 CN CN201920076285.5U patent/CN209721782U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109592820A (en) * | 2019-01-16 | 2019-04-09 | 广东大铁数控机械有限公司 | Miniature machining operations liquid automatic processing equipment and processing method |
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